EXPANSION OF NHTSA CAMPAIGN ID NUMBER 07V226000 ( VOLVO RECALL NO. R181)FOR FUEL PRESSURE SENSOR. HAVE SAME MAKE, MODEL AND YEAR. MANUFACTURE INDICATES MY VIN NOT COVERED. DEALER REPLACED FUEL PRESSURE SENSOR. ERROR CODE ON CAR P0194. DESCRIPTION MATCHES RECALL. *TR
2004 Volvo S60
Owner reports · Recalls · Investigations
More warning signs than most S60 years
Owner complaints for the 2004 Volvo S60 are substantially higher than the model-year median of 20.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all S60 years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
173 reports with mileage · 25 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine And Engine Cooling. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 30 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
198 reportsTL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE TURNING ON THE VEHICLE, THE CONTACT NOTICED THAT THE CHECK ENGINE LIGHT HAD ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE THE CONTACT WAS INFORMED THAT THE FUEL PRESSURE SENSOR WAS THE CAUSE FOR THE LIGHT. THE DEALER RESET THE SENSOR. THE …
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TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE TURNING ON THE VEHICLE, THE CONTACT NOTICED THAT THE CHECK ENGINE LIGHT HAD ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE THE CONTACT WAS INFORMED THAT THE FUEL PRESSURE SENSOR WAS THE CAUSE FOR THE LIGHT. THE DEALER RESET THE SENSOR. THE LIGHT ILLUMINATED AGAIN SO THE VEHICLE WAS TAKEN BACK TO THE DEALERSHIP WHERE THE CONTACT WAS INFORMED THAT FUEL SENSOR NEEDED TO BE REPLACED. THE VEHICLE HAD NOT BEEN REPAIRED AT THE TIME OF THE COMPLAINT. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 93,000.
TL*THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT SEVERAL TIMES WHILE DRIVING APPROXIMATELY 40 MPH, THE VEHICLE WOULD SUDDENLY SHUT DOWN ACCOMPANIED BY THE CHECK ENGINE LIGHT. THE VEHICLE WAS TAKEN TO A CERTIFIED MECHANIC WHO INFORMED THE CONTACT THAT THE FUEL PRESSURE SENSOR MALFUNCTIONED AND CAUSED THE FAILURE TO O…
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TL*THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT SEVERAL TIMES WHILE DRIVING APPROXIMATELY 40 MPH, THE VEHICLE WOULD SUDDENLY SHUT DOWN ACCOMPANIED BY THE CHECK ENGINE LIGHT. THE VEHICLE WAS TAKEN TO A CERTIFIED MECHANIC WHO INFORMED THE CONTACT THAT THE FUEL PRESSURE SENSOR MALFUNCTIONED AND CAUSED THE FAILURE TO OCCUR; HOWEVER, THE DEALER STATED THAT RECALL 07V226000 (ENGINE AND ENGINE COOLING) DID NOT INCLUDE THE CONTACTS VIN. THE FAILURE MILEAGE WAS APPROXIMATELY 110,000. THE CURRENT MILEAGE WAS APPROXIMATELY 112,000.
I HAVE 2004 VOLVO S60VOLVO . I WAS TRYING TO RAISE MY VEHICLE ON THE OEM JACK CAME WITH MY CAR TO CHANGE THE WHEEL. AFTER FEW SECOND I REMOVED MY TIRE , THE JACK COLLAPSED - AND MY CAR CAME CRASHING DOWN. I WAS LUCKY AS I HAD STUCK MY HEAD INTO THE WHEEL WELL MOMENTS BEFORE TO CHECK MY BRAKE PADS AND ROTORS, AND HAD MY FINGERS A…
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I HAVE 2004 VOLVO S60VOLVO . I WAS TRYING TO RAISE MY VEHICLE ON THE OEM JACK CAME WITH MY CAR TO CHANGE THE WHEEL. AFTER FEW SECOND I REMOVED MY TIRE , THE JACK COLLAPSED - AND MY CAR CAME CRASHING DOWN. I WAS LUCKY AS I HAD STUCK MY HEAD INTO THE WHEEL WELL MOMENTS BEFORE TO CHECK MY BRAKE PADS AND ROTORS, AND HAD MY FINGERS AROUND THE SUSPENSION LINKAGES. *TR
TL*THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT WHILE DRIVING IN WET CONDITIONS AT APPROXIMATELY 50 MPH, WITH ALL WHEEL DRIVE ENGAGED, THE EXHAUST SYSTEM WOULD EXPAND, CAUSING IT TO RUB AGAINST THE DRIVETRAIN. THE FAILURE CAUSED A LOUD NOISE UNDERNEATH THE VEHICLE. THE CONTACT TOOK THE VEHICLE TO AN AUTHORIZED DEAL…
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TL*THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT WHILE DRIVING IN WET CONDITIONS AT APPROXIMATELY 50 MPH, WITH ALL WHEEL DRIVE ENGAGED, THE EXHAUST SYSTEM WOULD EXPAND, CAUSING IT TO RUB AGAINST THE DRIVETRAIN. THE FAILURE CAUSED A LOUD NOISE UNDERNEATH THE VEHICLE. THE CONTACT TOOK THE VEHICLE TO AN AUTHORIZED DEALERSHIP TO HAVE AN EXHAUST BRACKET APPLIED. THE CONTACT FELT THAT THE MANUFACTURER SHOULD HAVE BEEN RESPONSIBLE FOR THE REPAIR EXPENSES AS IT WAS UNSAFE TO HAVE MOVING OBJECTS RUBBING AGAINST EACH OTHER. THE FAILURE MILEAGE WAS APPROXIMATELY 70,000.
TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING AT APPROXIMATELY 10 MPH, THE VEHICLE HESITATED, DECREASED IN ENGINE PERFORMANCE, THE CHECK ENGINE LIGHT ILLUMINATED AND THE VEHICLE STALLED. THE CONTACT TURNED OFF THE IGNITION RESTARTED IT TO MOVE TO THE SIDE OF THE ROAD. THE FAILURE OCCURRED ON FOUR OTHER OCCASIONS. THE VEHIC…
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TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING AT APPROXIMATELY 10 MPH, THE VEHICLE HESITATED, DECREASED IN ENGINE PERFORMANCE, THE CHECK ENGINE LIGHT ILLUMINATED AND THE VEHICLE STALLED. THE CONTACT TURNED OFF THE IGNITION RESTARTED IT TO MOVE TO THE SIDE OF THE ROAD. THE FAILURE OCCURRED ON FOUR OTHER OCCASIONS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO WAS UNABLE TO DIAGNOSE THE FAILURE. THE CURRENT MILEAGE WAS APPROXIMATELY 90,000. THE FAILURE MILEAGE WAS APPROXIMATELY 87,000.
IN JULY OF 2009 DURING THE WASHINGTON STATE HEAT WAVE, WHERE TEMPERATURES REACHED 104, MY 2004 VOLVO S60R EXPERIENCED A ENGINE SHUTDOWN ON THE FREEWAY THAT WAS DESCRIBED IN A RECALL (07V226000) FOR MY MODEL AND YEAR. MY VEHICLES VIN WAS NOT PART OF THE VEHICLES THAT WERE PART OF THE RECALL HOWEVER I THINK YOU SHOULD EXPAND THE …
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IN JULY OF 2009 DURING THE WASHINGTON STATE HEAT WAVE, WHERE TEMPERATURES REACHED 104, MY 2004 VOLVO S60R EXPERIENCED A ENGINE SHUTDOWN ON THE FREEWAY THAT WAS DESCRIBED IN A RECALL (07V226000) FOR MY MODEL AND YEAR. MY VEHICLES VIN WAS NOT PART OF THE VEHICLES THAT WERE PART OF THE RECALL HOWEVER I THINK YOU SHOULD EXPAND THE RANGE SINCE MY VEHICLE ALSO HAD THE FUEL PRESSURE SENSOR REPLACED TO SOLVE THE ISSUE. I STILL HAVE THE PART IF YOU WANT TO EXAMINE IT. I HAVE READ THE CONSEQUENCES PART OF THE RECALL (07V226000) AND THAT IS EXACTLY WHAT I EXPERIENCED. *TR
FUEL PRESSURE SENSOR FUNCTIONING OUTSIDE OF ITS NORMAL PARAMETERS ECM CODE 2600. THERE IS RECALL ON THE PROBLEM BUT DEALER WILL NOT REPLACE THE SENSOR FREE OF CHARGE. RECALL #07V226000
CERTIFIED PREVIOUSLY OWNED VEHICLE STALLED DUE TO BUTTERFLY VALVE WITHIN THROTTLE BODY NOT OPENING FAST ENOUGH WHEN GOING AROUND A CORNER AND TOO MUCH LOAD ON THE ENGINE. EXAMPLE: EXITED FREEWAY AND WAS TURNING LEFT WHILE BRAKING DUE TO UPCOMING RED LIGHT. THE ENGINE STALLED IN THE MIDDLE OF AN INTERSECTION WHILE THE VEHICLE WAS…
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CERTIFIED PREVIOUSLY OWNED VEHICLE STALLED DUE TO BUTTERFLY VALVE WITHIN THROTTLE BODY NOT OPENING FAST ENOUGH WHEN GOING AROUND A CORNER AND TOO MUCH LOAD ON THE ENGINE. EXAMPLE: EXITED FREEWAY AND WAS TURNING LEFT WHILE BRAKING DUE TO UPCOMING RED LIGHT. THE ENGINE STALLED IN THE MIDDLE OF AN INTERSECTION WHILE THE VEHICLE WAS IN MOTION AT APPROXIMATELY 10 MPH. LOST STEERING AND BRAKING POWER. THE PROBLEM WAS FIRST NOTICED WHEN MAKING RIGHT TURNS AND HAVING TO SUDDENLY BRAKE FOR A PEDESTRIAN, BICYCLIST, OR OTHER TRAFFIC HAZARD AND THE ENGINE STALLING OR FLUTTERING AT MUCH LOWER SPEEDS. AS IT WORSENED OVER THE COURSE OF A WEEK IT WAS ULTIMATELY THE WORST WITH THE MID-INTERSECTION STALL. AT THIS POINT WE WERE AFRAID TO DRIVE THE VEHICLE FOR FEAR OF CRASHING. VEHICLE WAS PURCHASED FROM A DEALER AS CERTIFIED PRE-OWNED 68,735 MILES ON 05/02/2008 AND WAS TAKEN TO DEALER FOR STALLING AT 76,678 MILES ON 08/15/2009. DEALER REPORTED THIS AS A MAINTENANCE ISSUE NOT COVERED UNDER WARRANTY. REPAIRS FOR CLEANING THE THROTTLE BODY, RESETTING VALVE, AND INSTALLING NEW GASKETS WAS $402.93. VEHICLE ORIGINALLY PURCHASED IN SOUTHERN CALIFORNIA. VEHICLE MOVED TO WASHINGTON IN FEBRUARY OF 2009. *TR
VOLVO S60, 2004 RECALL LETTER DATED JANUARY 15, 2010. *TR
Official recalls
521V766000 · Air Bags:frontal:driver Side:inflator Module
Sep 30, 2021
Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Remedy: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.
10V566000 · Equipment:electrical:navigational System(global Positioning System)
Nov 8, 2010
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Consequence & remedy
Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.
09V483000 · Fuel System, Gasoline:delivery:fuel Pump
Dec 18, 2009
VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.
Consequence & remedy
Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
07V226000 · Engine And Engine Cooling
Jun 5, 2007
ON CERTAIN PASSENGER VEHICLES, THE FUEL PRESSURE SENSOR LOCATED ON THE LEFT END OF THE FUEL RAIL MAY, AT TIMES, TRANSMIT INCORRECT SIGNAL REGARDING THE FUEL PRESSURE TO THE ENGINE CONTROL MODULE. IF THE SIGNAL IS OUTSIDE OF THE PRE-PROGRAMMED ALLOWABLE LIMITS, A DIAGNOSTIC TROUBLE CODE MAY BE SET AND THE CHECK ENGINE LIGHT WILL COME ON. THE SOLDERED JOINTS ON THE CIRCUIT BOARD OF THE FUEL PRESSURE SENSOR MAY CRACK DUE TO TEMPERATURE CHANGES AND EXCESSIVE VIBRATIONS.
Consequence & remedy
Consequence: MISFIRE MAY OCCUR DURING DRIVING THAT, IN TURN, WILL REDUCE THE ENGINE TORQUE AND IN THE WORST CASE SCENARIO, THE ENGINE MAY STALL WITHOUT WARNING. IN CERTAIN TRAFFIC SITUATIONS THIS COULD CAUSE AN UNSAFE SITUATION AND POSSIBLY A CRASH.
Remedy: DEALERS WILL REPLACE THE FUEL PRESSURE SENSOR FREE OF CHARGE. THE RECALL BEGAN ON JUNE 29, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
04V029000 · Steering:linkages
Jan 16, 2004
ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN DRIVING CONDITIONS, THE STEERING MAY BECOME LESS RESPONSIVE AND THE DRIVER MAY EXPERIENCE STEERING WHEEL PLAY.
Consequence & remedy
Consequence: THIS DRIVING CONDITION COULD EVENTUALLY LEAD TO SEPARATION BETWEEN THE FRONT CONTROL ARM AND THE SPINDLE, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL INSTALL A NEW TYPE OF NUT. OWNER NOTIFICATION BEGAN ON FEBRUARY 16, 2004. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0No exact-year investigations in this snapshot.
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