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2004 Volvo S60

Owner reports · Recalls · Investigations

More warning signs than most S60 years

Owner complaints for the 2004 Volvo S60 are substantially higher than the model-year median of 20.5.

About this comparison →

When problems were reported

Mileage at the reported incident

173 reports with mileage · 25 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 30 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

12 crash reports12 fire reports8 injury reports

What owners actually said

198 reports
52,000 miles · Sep 14, 2010
Vehicle Speed Control

TL* THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT THE CHECK ENGINE LIGHT WOULD ILLUMINATE SPORADICALLY FOLLOWED BY THE VEHICLE STALLING. THE FAILURE WOULD OCCUR MOST OFTEN WHEN DRIVING AT LOW SPEEDS. THE VEHICLE WAS TAKEN TO A LOCAL INDEPENDENT MECHANIC WHO ADVISED THE CONTACT THAT THE FUEL SENSOR WAS DEFECTIVE. T…

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TL* THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT THE CHECK ENGINE LIGHT WOULD ILLUMINATE SPORADICALLY FOLLOWED BY THE VEHICLE STALLING. THE FAILURE WOULD OCCUR MOST OFTEN WHEN DRIVING AT LOW SPEEDS. THE VEHICLE WAS TAKEN TO A LOCAL INDEPENDENT MECHANIC WHO ADVISED THE CONTACT THAT THE FUEL SENSOR WAS DEFECTIVE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED BUT WOULD PROVIDE NO ASSISTANCE. THE CURRENT AND FAILURE MILEAGE WAS 52,000. UPDATED 12/03/10. *LJ

NHTSA ODI #10355590

77,455 miles · Aug 31, 2010
Engine And Engine Cooling

I HAVE A 2004 VOLVO S-60 WITH APPROXIMATELY 75,000 MILES ON IT. IN THE PAST 6 WEEKS, THE CAR ENGINE HAS COMPLETELY DIED THREE SEPARATE TIMES - WITHOUT WARNING. *TR THE EMERGENCY HAZARD LIGHT STILL WORKED, THE FAN STILL BLOWS (NO A/C, JUST THE FAN), BUT OTHERWISE THERE IS NO POWER, NO BRAKES, NO STEERING, NO WARNING LIGHTS W…

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I HAVE A 2004 VOLVO S-60 WITH APPROXIMATELY 75,000 MILES ON IT. IN THE PAST 6 WEEKS, THE CAR ENGINE HAS COMPLETELY DIED THREE SEPARATE TIMES - WITHOUT WARNING. *TR THE EMERGENCY HAZARD LIGHT STILL WORKED, THE FAN STILL BLOWS (NO A/C, JUST THE FAN), BUT OTHERWISE THERE IS NO POWER, NO BRAKES, NO STEERING, NO WARNING LIGHTS WHATSOEVER. EACH TIME THIS HAS HAPPENED, IT HAS BEEN WHEN I AM DRIVING BETWEEN 40-55MPH. WHEN THE CAR COASTS TO A STOP AND I AM ABLE TO RE-START IT, IT STARTS WITHOUT A PROBLEM. MY VOLVO DEALERSHIP SAYS THEY SEE NO EVIDENCE OF PROBLEM ON THE CAR'S COMPUTER SYSTEM, AND THE CAR DID NOT DIE WHEN THEY TEST DROVE IT, THEREFORE THEY SAY THEY CANNOT DIAGNOSE THE PROBLEM - AND THAT WITHOUT A DIAGNOSIS, THEY CANNOT REPAIR IT. THEY ALSO CLAIM THAT VOLVO'S DATABASE HAS NO RELATED VEHICLE OR PARTS RECALL ON MY PARTICULAR VIN/VEHICLE. HOWEVER, WITH ABSOLUTELY NO WARNING OF WHEN THE ENGINE FAILURE WILL OCCUR, AND WITH NO CONTROL OVER STEERING OR BRAKING, THIS IS A VERY DANGEROUS SITUATION THAT VOLVO SO FAR CANNOT ADDRESS UNLESS THE ENGINE FAILURE HAPPENS RIGHT IN FRONT OF THEM. WITH NO WAY OF CONTROLLING WHEN THE CAR WILL DIE, THIS IS OBVIOUSLY NOT A SATISFACTORY RESOLUTION FOR THE SAFETY OF MYSELF OR FOR OTHER DRIVERS.

NHTSA ODI #10353108

77,000 miles · Aug 30, 2010
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING APPROXIMATELY 60 MPH THE VEHICLE STALLED AND THE CHECK ENGINE LIGHT ILLUMINATED ON THE DASHBOARD. THE VEHICLE WAS PULLED OVER AND SHUT OFF. UPON RESTART IT OPERATED AS NORMAL BUT THE CHECK ENGINE LIGHT CONTINUED TO ILLUMINATE ON THE DASHBOARD. THE VEHICLE WAS TAKEN TO AN AU…

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TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING APPROXIMATELY 60 MPH THE VEHICLE STALLED AND THE CHECK ENGINE LIGHT ILLUMINATED ON THE DASHBOARD. THE VEHICLE WAS PULLED OVER AND SHUT OFF. UPON RESTART IT OPERATED AS NORMAL BUT THE CHECK ENGINE LIGHT CONTINUED TO ILLUMINATE ON THE DASHBOARD. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE HE WAS INFORMED THAT THERE WAS A FAILURE WITHIN THE FUEL PRESSURE SENSOR. OVER THE PAST 2 YEARS THE VEHICLE WAS EXPERIENCING AN INTERMITTENT FAILURE IN WHICH IT WOULD MOMENTARILY FAIL TO RESPOND TO PRESSURE BEING APPLIED TO THE ACCELERATOR PEDAL. THE MANUFACTURER WAS NOTIFIED AND HE WAS INFORMED THAT HIS VEHICLE WAS NOT INCLUDED IN THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 07V226000, ENGINE AND ENGINE COOLING. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 77,000.

NHTSA ODI #10352672

105,700 miles · Aug 17, 2010
Engine And Engine Cooling

1. REFERENCE - ODI ID NUMBER : 10348993 THE CAR STALLED AGAIN ON THE HIGHWAY AND I WAS ABLE TO MANAGE TO PULL OVER SAFELY. 2. THIS TIME IT WAS DIAGNOSED WITH THE FUEL PRESSURE SENSOR. THE DEALER AND VOLVO CUSTOMER CARE REP STATED THAT THE RECALL IS NOT APPLICABLE TO THE CAR BECAUSE THE LAST 6-DIGIT VIN [XXX] IS OUT OF RANGE O…

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1. REFERENCE - ODI ID NUMBER : 10348993 THE CAR STALLED AGAIN ON THE HIGHWAY AND I WAS ABLE TO MANAGE TO PULL OVER SAFELY. 2. THIS TIME IT WAS DIAGNOSED WITH THE FUEL PRESSURE SENSOR. THE DEALER AND VOLVO CUSTOMER CARE REP STATED THAT THE RECALL IS NOT APPLICABLE TO THE CAR BECAUSE THE LAST 6-DIGIT VIN [XXX] IS OUT OF RANGE OF 335112 TO 372809. THE VOLVO CUSTOMER CARE REP ALSO STATED THERE IS NO GUARANTEE IF THE PROBLEM WILL NOT HAPPEN AGAIN WITHIN THE 12 MONTH PART WARRANTY AFTER IT'S FIXED. I FEEL VERY UNSAFE DRIVING THE CAR NOW, NOT KNOWING WHEN THE PROBLEM OCCURS AGAIN AND COULD CAUSE A FATAL CRASH. 3. DEALER REPLACES FUEL PRESSURE REGULATOR. *TR

NHTSA ODI #10349944

105,500 miles · Aug 12, 2010
Engine And Engine CoolingFuel System, Gasoline

1. VEHICLE STALLED 2 TIMES, LAST YEAR AND ON 08/09/2010 WHILE DRIVING ON HIGHWAY. I WAS ABLE TO RESTART BOTH TIME. THE SECOND TIME I WAS ABLE TO RESTART AFTER 5 MINUTES AND DRIVE TO THE NEARBY THE VOLVO STORE DEALERSHIP. 2. THE DEALERSHIP DIAGNOSED THE PROBLEM AND DETERMINED THE BATTERY WAS THE ISSUE. HOWEVER I SEE 2 RECALL CAM…

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1. VEHICLE STALLED 2 TIMES, LAST YEAR AND ON 08/09/2010 WHILE DRIVING ON HIGHWAY. I WAS ABLE TO RESTART BOTH TIME. THE SECOND TIME I WAS ABLE TO RESTART AFTER 5 MINUTES AND DRIVE TO THE NEARBY THE VOLVO STORE DEALERSHIP. 2. THE DEALERSHIP DIAGNOSED THE PROBLEM AND DETERMINED THE BATTERY WAS THE ISSUE. HOWEVER I SEE 2 RECALL CAMPAIGN ID NUMBERS: 09V483000 AND 07V226000 WHICH MAY BE THE ROOT CAUSE OF THE PROBLEM. I TALKED TO THE SERVICE MANAGER AT THE VOLVO STORE DEALERSHIP (1051 W. WEBSTER AVE, WINTER PARK, FL 32789 - 407-628-0550) BUT THE DEALERSHIP WON'T LOOK AT IT BECAUSE THEY SAID MY CAR IS NOT SHOWN UP FOR RECALL IN THEIR VOLVO DATABASE. 3. REPLACE THE BATTERY. *TR

NHTSA ODI #10348993

95,000 miles · Aug 10, 2010
Air BagsPower TrainCrashInjury

WHEN PULLING INTO A PARKING SPACE AT MY DAUGHTER'S SCHOOL, VEHICLE SUDDENLY ACCELERATED OVER THE SIDEWALK AND STRUCK THE BUILDING. TRANSMISSION POPPED IN REVERSE AND VEHICLE ACCELERATED BACKWARDS. EVEN WITH THE BRAKE PEDAL ALL THE WAY TO THE FLOOR, VEHICLE WOULD NOT STOP. I FORCED THE TRANSMISSION INTO PARK AND TURNED OFF THE…

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WHEN PULLING INTO A PARKING SPACE AT MY DAUGHTER'S SCHOOL, VEHICLE SUDDENLY ACCELERATED OVER THE SIDEWALK AND STRUCK THE BUILDING. TRANSMISSION POPPED IN REVERSE AND VEHICLE ACCELERATED BACKWARDS. EVEN WITH THE BRAKE PEDAL ALL THE WAY TO THE FLOOR, VEHICLE WOULD NOT STOP. I FORCED THE TRANSMISSION INTO PARK AND TURNED OFF THE VEHICLE TO GET IT TO STOP AFTER GOING IN REVERSE FOR APPROXIMATELY 50 FEET. THERE WAS SIGNIFICANT DAMAGE TO THE CAR AND BUILDING (PICTURES AVAILABLE). NONE OF THE AIRBAGS DEPLOYED. *TR

NHTSA ODI #10348425

70,000 miles · Jul 28, 2010
Electrical SystemExterior Lighting

I OWN A 2004 VOLVO S60R THAT HAS TURN SIGNAL ISSUES. THERE WAS NO EVENT LEADING UP TO THE FAILURE. SIMPLY ONE DAY IT NO LONGER WORKED 100% OF THE TIME. WHEN USING THE TURN INDICATOR STOCK TO SIGNAL A LEFT TURN IT WILL NOT DO SO IF I FULLY DEPRESS IT INTO THE LOCK POSITION. IF I HOLD IT ONLY PART OF THE WAY BEFORE IT LOCKS IN…

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I OWN A 2004 VOLVO S60R THAT HAS TURN SIGNAL ISSUES. THERE WAS NO EVENT LEADING UP TO THE FAILURE. SIMPLY ONE DAY IT NO LONGER WORKED 100% OF THE TIME. WHEN USING THE TURN INDICATOR STOCK TO SIGNAL A LEFT TURN IT WILL NOT DO SO IF I FULLY DEPRESS IT INTO THE LOCK POSITION. IF I HOLD IT ONLY PART OF THE WAY BEFORE IT LOCKS INTO THE POSITION IT SOMETIMES WORKS. IF I DO PUT IT INTO THE FULLY LOCKED POSITION AND TURN THE STEERING WHEEL SOMETIMES IT MAY WORK AND SOMETIMES IT MAY NOT. THIS ONLY EFFECTS THE LEFT TURN SIGNAL AND NOT THE RIGHT. I SAW THE FOLLOWING ARTICLE (HTTP://WWW.BUSINESSWEEK.COM/NEWS/2010-07-26/VOLVO-SUVS-EXAMINED-FOR-ELECTRONICS-FLAWS-U-S-SAYS.HTML) ABOUT THE 2004 - 2005 XC90 EXHIBITING THE SAME BEHAVIOR WITH THE TURN SIGNAL STALK INTERMITTENTLY WORKING. OBVIOUSLY THE CONSEQUENCES WOULD BE DISASTROUS IF I CANNOT SIGNAL MY INTENTIONS ON LANE CHANGING AND OTHERS WOULD THEN COLLIDE INTO ME CAUSING INJURY AND POSSIBLY DEATH TO EITHER ONE OR ALL PARTIES INVOLVED. NO PARTS HAVE BEEN REPLACED AND THE DEFECTIVE PART IS STILL INSTALLED ON MY VEHICLE. *TR

NHTSA ODI #10345958

148,000 miles · Jul 15, 2010
Electrical SystemLatches/locks/linkages

2004 VOLVO S60 IGNITION KEY FAILURE: KEY REFUSED TO TURN CAR WILL NOT START. CAR WILL NOT GO IN TO NEUTRAL. CAR MUST BE ABANDONED OCCUPANTS MUST SEEK TRANSPORTATION. FIRST OCCURRENCE APRIL 17TH 2008. SECOND OCCURRENCE JULY 5TH. 2010. CAR TOWED TO DEALER AND IGNITION LOCK REPLACED BOTH TIMES. TOTAL COST $1662.48. *TR

NHTSA ODI #10343456

112,000 miles · Jul 9, 2010
Engine And Engine CoolingFuel System, Other

THE ENGINE LIGHT CAME ON IN MY 2004 VOLVO S60. THE CAR WOULD LOOSE ACCELERATION. TOOK IT TO OUR MECHANIC AND HE SAID IT WAS THE FUEL PRESSURE SENSOR AND THAT IT HAD BEEN RECALLED BY VOLVO- RECALL # 07V226000. TOOK IT TO THE DEALER AND THEY SAID THAT THE VIN # OF MY CAR WAS NOT INCLUDED IN THE RECALL. IT WAS THE SAME PART THAT WA…

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THE ENGINE LIGHT CAME ON IN MY 2004 VOLVO S60. THE CAR WOULD LOOSE ACCELERATION. TOOK IT TO OUR MECHANIC AND HE SAID IT WAS THE FUEL PRESSURE SENSOR AND THAT IT HAD BEEN RECALLED BY VOLVO- RECALL # 07V226000. TOOK IT TO THE DEALER AND THEY SAID THAT THE VIN # OF MY CAR WAS NOT INCLUDED IN THE RECALL. IT WAS THE SAME PART THAT WAS RECALLED ON OTHER 2004 S60S. THE COST WAS $450 TO REPAIR. *TR

NHTSA ODI #10342321

Mileage unknown · Jul 2, 2010
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2004 VOLVO S60 . WHILE DRIVING 5 MPH, MAKING A RIGHT, THE VEHICLE STALLED WITHOUT WARNING. THE FAILURE OCCURRED 5 TIMES. THE DEALER WAS CONTACTED AND STATED THAT THE ENGINE WAS OUT OF CODE WITH HIGH MILEAGE. THE VIN WAS NOT A PART OF NHTSA RECALL CAMPAIGN ID NUMBER, 07V226000, ENGINE AND ENGINE COOLING. THE…

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TL*THE CONTACT OWNS A 2004 VOLVO S60 . WHILE DRIVING 5 MPH, MAKING A RIGHT, THE VEHICLE STALLED WITHOUT WARNING. THE FAILURE OCCURRED 5 TIMES. THE DEALER WAS CONTACTED AND STATED THAT THE ENGINE WAS OUT OF CODE WITH HIGH MILEAGE. THE VIN WAS NOT A PART OF NHTSA RECALL CAMPAIGN ID NUMBER, 07V226000, ENGINE AND ENGINE COOLING. THE DIAGNOSTIC TEST CONFIRMED THAT THE ECM 2600 FAILED AND IT WAS NOT REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN AND THE CURRENT MILEAGE WAS 67000.

NHTSA ODI #10341236

Official recalls

5

21V766000 · Air Bags:frontal:driver Side:inflator Module

Sep 30, 2021

Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.

10V566000 · Equipment:electrical:navigational System(global Positioning System)

Nov 8, 2010

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Consequence & remedy

Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

09V483000 · Fuel System, Gasoline:delivery:fuel Pump

Dec 18, 2009

VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.

Consequence & remedy

Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

07V226000 · Engine And Engine Cooling

Jun 5, 2007

ON CERTAIN PASSENGER VEHICLES, THE FUEL PRESSURE SENSOR LOCATED ON THE LEFT END OF THE FUEL RAIL MAY, AT TIMES, TRANSMIT INCORRECT SIGNAL REGARDING THE FUEL PRESSURE TO THE ENGINE CONTROL MODULE. IF THE SIGNAL IS OUTSIDE OF THE PRE-PROGRAMMED ALLOWABLE LIMITS, A DIAGNOSTIC TROUBLE CODE MAY BE SET AND THE CHECK ENGINE LIGHT WILL COME ON. THE SOLDERED JOINTS ON THE CIRCUIT BOARD OF THE FUEL PRESSURE SENSOR MAY CRACK DUE TO TEMPERATURE CHANGES AND EXCESSIVE VIBRATIONS.

Consequence & remedy

Consequence: MISFIRE MAY OCCUR DURING DRIVING THAT, IN TURN, WILL REDUCE THE ENGINE TORQUE AND IN THE WORST CASE SCENARIO, THE ENGINE MAY STALL WITHOUT WARNING. IN CERTAIN TRAFFIC SITUATIONS THIS COULD CAUSE AN UNSAFE SITUATION AND POSSIBLY A CRASH.

Remedy: DEALERS WILL REPLACE THE FUEL PRESSURE SENSOR FREE OF CHARGE. THE RECALL BEGAN ON JUNE 29, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

04V029000 · Steering:linkages

Jan 16, 2004

ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN DRIVING CONDITIONS, THE STEERING MAY BECOME LESS RESPONSIVE AND THE DRIVER MAY EXPERIENCE STEERING WHEEL PLAY.

Consequence & remedy

Consequence: THIS DRIVING CONDITION COULD EVENTUALLY LEAD TO SEPARATION BETWEEN THE FRONT CONTROL ARM AND THE SPINDLE, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL INSTALL A NEW TYPE OF NUT. OWNER NOTIFICATION BEGAN ON FEBRUARY 16, 2004. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.