Electrical SystemEngine And Engine CoolingExterior Lighting
WHEN TURNING A CORNER, THE ENGINE STOPPED, STEERING STOPPED WORKING AND LIGHTS ON DASHBOARD COME ON. THIS HAPPENED A SECOND TIME TWO DAYS LATER. TOOK TO INDEPENDENT MECHANIC AND HE CHECKED ALL WORK HE HAD DONE IN THE PAST PLUS CHECKED THE WHOLE CAR OUT AND HE COULD NOT FIND WHY THE CAR STOPPED. TWO DAYS LATER THE CAR AGAIN ST…
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WHEN TURNING A CORNER, THE ENGINE STOPPED, STEERING STOPPED WORKING AND LIGHTS ON DASHBOARD COME ON. THIS HAPPENED A SECOND TIME TWO DAYS LATER. TOOK TO INDEPENDENT MECHANIC AND HE CHECKED ALL WORK HE HAD DONE IN THE PAST PLUS CHECKED THE WHOLE CAR OUT AND HE COULD NOT FIND WHY THE CAR STOPPED. TWO DAYS LATER THE CAR AGAIN STALLED OUT WHEN IN TRAFFIC - ENGINE STOPPED, STEERING STOPPED WORKING AND LIGHTS ON DASHBOARD CAME ON. LAST TWO TIMES THIS HAPPENED I WAS DRIVING ON A STRAIGHT ROAD. THIS HAS HAPPENED 5 TIMES NOW IN THE LAST WEEK. ALL TIMES ENGINE STOPPED WORKING, I WAS DRIVING BETWEEN 10 AND 40 MILES PER HOUR. AFTER RESEARCHING THIS PROBLEM, I FOUND OUT THAT MY VEHICLE HAD BEEN RECALLED AND AT 53,333 MILES THE FUEL PRESSURE SENSOR WAS REPLACED BY THE DEALER. NOW 42,000 MILES LATER IT APPEARS THAT IT IS ONCE AGAIN THE FUEL PRESSURE SENSOR. THIS IS VERY DANGEROUS ESPECIALLY SINCE I DO A LOT OF HIGHWAY DRIVING AND ALSO LIVE IN AN AREA WHERE CHILDREN HAVE BEEN KNOW TO RUN OUT INTO THE STREET. NOT ONLY IS THERE A POSSIBILITY OF A CAR ACCIDENT, BUT ALSO THE POSSIBILITY OF A CHILD BEING HIT IF I CANNOT TURN THE CAR QUICKLY TO AVOID THE CHILD. AT THIS POINT I AM AFRAID TO DRIVE THE CAR AND FELL VERY UNSAFE EVEN THOUGH VOLVOS ARE KNOW FOR THEIR SAFETY. AFTER READING NUMEROUS REPORTS OF MANY PEOPLE HAVING THIS PROBLEM WITH THEIR 2004 S60 VOLVOS IT MAKES ME WONDER WHY VOLVO IS NOT CORRECTING THIS PROBLEM ON ALL 2004 VOLVO S60S THAT ARE HAVING THIS SAME PROBLEM. MY MECHANIC IS CHECKING ON THIS PROBLEM AND WILL REPLACE NEXT WEEK IF THIS IS THE REAL ISSUE. SOMETIMES DOORS LOCK FOR NO REASON AT ALL. ALSO I HAVE HAD TO REPLACE THE REAR LIGHTS ON THIS VEHICLE SEVERAL TIMES. SEEMS MUCH MORE THAN NORMAL. *TT
NHTSA ODI #10444626
80,000 miles · Nov 15, 2010
Exterior LightingFuel System, Gasoline
PURCHASED AUTO NEW. IT WOULD SEEM THAT I HAVE HAD SOME OF THE SAME PROBLEMS MENTIONED BY OTHERS. CAR STALLING ON HIGHWAY AT 65 MILES PER HOUR, TWICE, VERY SCARY. PULLED OFF AND RESTARTED. (FUEL PRESSURE SENSOR MALFUNCTION) SEEMS THERE IS A RECALL HOWEVER WHEN I INQUIRED MY VIN # WAS NOT INCLUDED. COSTLY REPAIR AS MUST PURCHASE P…
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PURCHASED AUTO NEW. IT WOULD SEEM THAT I HAVE HAD SOME OF THE SAME PROBLEMS MENTIONED BY OTHERS. CAR STALLING ON HIGHWAY AT 65 MILES PER HOUR, TWICE, VERY SCARY. PULLED OFF AND RESTARTED. (FUEL PRESSURE SENSOR MALFUNCTION) SEEMS THERE IS A RECALL HOWEVER WHEN I INQUIRED MY VIN # WAS NOT INCLUDED. COSTLY REPAIR AS MUST PURCHASE PART FROM DEALER. DRIVER SIDE HEAD LAMP, LOW BEAM, HAS BEEN REPLACED SO OFTEN LOST TRACK, OVER HALF A DOZEN TIMES, IS OUT NOW! HAVE NEVER REPLACED PASSENGER SIDE LAMP! I POINT OUT THE OTHER S60'S I SEE ON THE ROAD WITH A HEADLAMP LIGHT OUT TO MY KIDS AS A GAME NOW. *TR
NHTSA ODI #10365777
70,000 miles · Jul 28, 2010
Electrical SystemExterior Lighting
I OWN A 2004 VOLVO S60R THAT HAS TURN SIGNAL ISSUES. THERE WAS NO EVENT LEADING UP TO THE FAILURE. SIMPLY ONE DAY IT NO LONGER WORKED 100% OF THE TIME. WHEN USING THE TURN INDICATOR STOCK TO SIGNAL A LEFT TURN IT WILL NOT DO SO IF I FULLY DEPRESS IT INTO THE LOCK POSITION. IF I HOLD IT ONLY PART OF THE WAY BEFORE IT LOCKS IN…
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I OWN A 2004 VOLVO S60R THAT HAS TURN SIGNAL ISSUES. THERE WAS NO EVENT LEADING UP TO THE FAILURE. SIMPLY ONE DAY IT NO LONGER WORKED 100% OF THE TIME. WHEN USING THE TURN INDICATOR STOCK TO SIGNAL A LEFT TURN IT WILL NOT DO SO IF I FULLY DEPRESS IT INTO THE LOCK POSITION. IF I HOLD IT ONLY PART OF THE WAY BEFORE IT LOCKS INTO THE POSITION IT SOMETIMES WORKS. IF I DO PUT IT INTO THE FULLY LOCKED POSITION AND TURN THE STEERING WHEEL SOMETIMES IT MAY WORK AND SOMETIMES IT MAY NOT. THIS ONLY EFFECTS THE LEFT TURN SIGNAL AND NOT THE RIGHT. I SAW THE FOLLOWING ARTICLE (HTTP://WWW.BUSINESSWEEK.COM/NEWS/2010-07-26/VOLVO-SUVS-EXAMINED-FOR-ELECTRONICS-FLAWS-U-S-SAYS.HTML) ABOUT THE 2004 - 2005 XC90 EXHIBITING THE SAME BEHAVIOR WITH THE TURN SIGNAL STALK INTERMITTENTLY WORKING. OBVIOUSLY THE CONSEQUENCES WOULD BE DISASTROUS IF I CANNOT SIGNAL MY INTENTIONS ON LANE CHANGING AND OTHERS WOULD THEN COLLIDE INTO ME CAUSING INJURY AND POSSIBLY DEATH TO EITHER ONE OR ALL PARTIES INVOLVED. NO PARTS HAVE BEEN REPLACED AND THE DEFECTIVE PART IS STILL INSTALLED ON MY VEHICLE. *TR
NHTSA ODI #10345958
Mileage unknown · Nov 9, 2009
Engine And Engine CoolingExterior LightingFuel System, Other
2004 VOLVO S60 REGULARLY SERVICED BY VOLVO. BOUGHT NEW, WELL MAINTAINED, EXC COND, & OIL CHANGED EVER 3000 MILES. ONLY 68K MILES PRESENTLY BUT MANY PROBLEMS SINCE BOUGHT NEW. #1) REPLACING BURNED OUT REAR/FRONT HEADLIGHT BULBS CONSTANTLY. #2) CHECK ENGINE LIGHT CAME ON BEFORE 40K MILES. WASN'T TOO CONCERNED AT FIRST BECAU…
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2004 VOLVO S60 REGULARLY SERVICED BY VOLVO. BOUGHT NEW, WELL MAINTAINED, EXC COND, & OIL CHANGED EVER 3000 MILES. ONLY 68K MILES PRESENTLY BUT MANY PROBLEMS SINCE BOUGHT NEW. #1) REPLACING BURNED OUT REAR/FRONT HEADLIGHT BULBS CONSTANTLY. #2) CHECK ENGINE LIGHT CAME ON BEFORE 40K MILES. WASN'T TOO CONCERNED AT FIRST BECAUSE ONLY ISSUE I SEEMED TO HAVE WAS HESITATION SOMEWHAT WHEN ACCELERATING AFTER BEING PARKED. UNTIL ONE DAY VEH WOULDN'T ACCELERATE BEYOND A ROLL AFTER BEING STOPPED FOR RED LIGHT. A FEW DAYS LATER DRIVING APPROX 50 MPH UPHILL CAR STOPPED ACCELERATING AND STALLED. BOTH TIMES I WAS ABLE TO ROLL TO SIDE OF ROAD, RESTART & MAKE IT HOME. SCARED ME ENOUGH THOUGH TO TAKE TO VOLVO NEXT DAY. FUEL SENSOR GAUGE NEEDED TO BE REPLACED. WHEN I CHECKED IF COVERED UNDER RECALL - FOUND MY CAR WASN'T BASED ON VIN, ANOTHER FAIRLY COSTLY REPAIR. #3 - AC FAN WOULDN'T GO OFF ONE DAY - FAN RUNNING FULL BLAST & CONTROL SWITCH WOULDN'T REGULATE OR WORK. FAN CONTINUED TO RUN EVEN WHEN I TURNED OFF IGNITION. DEAD BATTERY NEXT MORNING NEEDED JUMP START. AC FAN MODULAR BAD - MODULAR REPAIR DONE & THEN FAN SOMEHOW BURNED OUT DUE TO NEW MODULAR WHEN MECHANIC TESTING REPAIR - NOW FAN NEEDED TO BE REPLACED. VERY COSTLY REPAIR ONCE AGAIN. #3 - CHECK ENGINE LIGHT CAME ON. AFTER MONTHS TO SEVERAL MECHANICS, CHECKING OIL, ETC. TOLD LIGHT PROBABLY JUST FAULTY. THEN CHECK OIL LIGHT BLINKS - CAR HAD LESS THAN 1/2 QT OIL & I HAD MAJOR ENGINE DAMAGE. HAD COMPLETE ENGINE REBUILT & VERY EXPENSIVE. ENGINE RUNNING GREAT. NOW 2 MOS LATER & I HEAR A METAL TO METAL NOISE/SOUND WHEN MAKING TURNS - PREFERABLY RIGHT HAND - & COMING FROM RGHT FRONT SIDE OF CAR. MECHANIC CAN'T SEE SAFETY ISSUES WHEN UP ON RACK. HAS NO CLUE. NOISE ANNOYING AND CONCERNING. IT SOUNDS LIKE WHEEL IS GOING TO FALL OFF CAR. I AM SURE IT WILL COST ANOTHER FORTUNE . HOWEVER ONCE REPAIRED - TRADING IN. I LOVED MY CAR...HOWEVER NO LONGER FEEL VEH IS SAFE OR DEPEN. *TR
NHTSA ODI #10291584
Mileage unknown · Sep 26, 2008
Electrical SystemExterior Lighting
BULBS CONTINUOUSLY BURNS OUT CAUSING ERRORS THAT CANNOT BE READILY FIX BY THE OWNER. BULBS SUCH AS FOR HEADLIGHTS, TURN SIGNALS AND REAR LIGHTS BURN OUT CONSTANTLY. WE ARE AVERAGING A BULB REPLACEMENT EVERY 2 MONTHS. *TR
NHTSA ODI #10243524
85,854 miles · Sep 4, 2008
Exterior Lighting
ABOUT EVERY 2-3 MONTH WHEN I GO TO START MY VOLVO S60 THE FRONT LEFT LIGHT BLOWS OUT. I HAVE HAD MY CAR FOR A LITTLE OVER A YEAR AND HAVE HAD TO REPLACE THE HEADLAMPS 5 TIMES. THE FIRST TIME I CHANGED THE LIGHTS I DID NOT WEAR GLOVES SO IT COULD HAVE POSSIBLE BEEN MY FAULT. EVERYTIME AFTER I HAVE WORN GLOVES TO CHANGE THE LI…
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ABOUT EVERY 2-3 MONTH WHEN I GO TO START MY VOLVO S60 THE FRONT LEFT LIGHT BLOWS OUT. I HAVE HAD MY CAR FOR A LITTLE OVER A YEAR AND HAVE HAD TO REPLACE THE HEADLAMPS 5 TIMES. THE FIRST TIME I CHANGED THE LIGHTS I DID NOT WEAR GLOVES SO IT COULD HAVE POSSIBLE BEEN MY FAULT. EVERYTIME AFTER I HAVE WORN GLOVES TO CHANGE THE LIGHTS AND STILL HAVE THE SAME PROBLEM. *TR
NHTSA ODI #10240972
Mileage unknown · Apr 25, 2005
Exterior Lighting
CONSUMER NOTICED THAT THE RIGHT FRONT HEADLIGHT LAMP WAS INOPERATIVE. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION. THE MECHANIC INFORMED THE DRIVER THAT THE HEAD LAMP BLEW OUT AND NEEDED TO BE REPLACED. IT WOULD COST THE CONSUMER $1,200.00 TO GET IT REPLACED. PLEASE PROVIDE FURTHER DETAILS. *NM A PEBBLE FROM T…
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CONSUMER NOTICED THAT THE RIGHT FRONT HEADLIGHT LAMP WAS INOPERATIVE. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION. THE MECHANIC INFORMED THE DRIVER THAT THE HEAD LAMP BLEW OUT AND NEEDED TO BE REPLACED. IT WOULD COST THE CONSUMER $1,200.00 TO GET IT REPLACED. PLEASE PROVIDE FURTHER DETAILS. *NM A PEBBLE FROM THE STREET MADE A SMALL HOLE IN THE GLASS IN FRONT OF THE HEADLAMP. MOISTURE INTRUDED INTO THE LAMP CASING. DUE TOTHE HEAT INTENSITY OF THE LAMP, IT SHORT-CIRCUITED. THE DESIGN OF THE HEAD LAMP SYSTEM DOES NOT ALLOW FOR THE SWIPE REPLACEMENT OF THE LAMP. THE HOLE IN THE GLASS CAUSES NEED FOR THE ENTIRE $1200 SYSTEM TO BE REPLACED. *BF
Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Remedy: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Consequence & remedy
Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.
VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.
Consequence & remedy
Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
ON CERTAIN PASSENGER VEHICLES, THE FUEL PRESSURE SENSOR LOCATED ON THE LEFT END OF THE FUEL RAIL MAY, AT TIMES, TRANSMIT INCORRECT SIGNAL REGARDING THE FUEL PRESSURE TO THE ENGINE CONTROL MODULE. IF THE SIGNAL IS OUTSIDE OF THE PRE-PROGRAMMED ALLOWABLE LIMITS, A DIAGNOSTIC TROUBLE CODE MAY BE SET AND THE CHECK ENGINE LIGHT WILL COME ON. THE SOLDERED JOINTS ON THE CIRCUIT BOARD OF THE FUEL PRESSURE SENSOR MAY CRACK DUE TO TEMPERATURE CHANGES AND EXCESSIVE VIBRATIONS.
Consequence & remedy
Consequence: MISFIRE MAY OCCUR DURING DRIVING THAT, IN TURN, WILL REDUCE THE ENGINE TORQUE AND IN THE WORST CASE SCENARIO, THE ENGINE MAY STALL WITHOUT WARNING. IN CERTAIN TRAFFIC SITUATIONS THIS COULD CAUSE AN UNSAFE SITUATION AND POSSIBLY A CRASH.
Remedy: DEALERS WILL REPLACE THE FUEL PRESSURE SENSOR FREE OF CHARGE. THE RECALL BEGAN ON JUNE 29, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN DRIVING CONDITIONS, THE STEERING MAY BECOME LESS RESPONSIVE AND THE DRIVER MAY EXPERIENCE STEERING WHEEL PLAY.
Consequence & remedy
Consequence: THIS DRIVING CONDITION COULD EVENTUALLY LEAD TO SEPARATION BETWEEN THE FRONT CONTROL ARM AND THE SPINDLE, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL INSTALL A NEW TYPE OF NUT. OWNER NOTIFICATION BEGAN ON FEBRUARY 16, 2004. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0
No exact-year investigations in this snapshot.
2004 Volvo S60 Problems, Complaints & Recalls | Skip That Year