NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
63 reportsClear category filterMileage unknown · Nov 9, 2009
Engine And Engine CoolingExterior LightingFuel System, Other
2004 VOLVO S60 REGULARLY SERVICED BY VOLVO. BOUGHT NEW, WELL MAINTAINED, EXC COND, & OIL CHANGED EVER 3000 MILES. ONLY 68K MILES PRESENTLY BUT MANY PROBLEMS SINCE BOUGHT NEW. #1) REPLACING BURNED OUT REAR/FRONT HEADLIGHT BULBS CONSTANTLY. #2) CHECK ENGINE LIGHT CAME ON BEFORE 40K MILES. WASN'T TOO CONCERNED AT FIRST BECAU…
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2004 VOLVO S60 REGULARLY SERVICED BY VOLVO. BOUGHT NEW, WELL MAINTAINED, EXC COND, & OIL CHANGED EVER 3000 MILES. ONLY 68K MILES PRESENTLY BUT MANY PROBLEMS SINCE BOUGHT NEW. #1) REPLACING BURNED OUT REAR/FRONT HEADLIGHT BULBS CONSTANTLY. #2) CHECK ENGINE LIGHT CAME ON BEFORE 40K MILES. WASN'T TOO CONCERNED AT FIRST BECAUSE ONLY ISSUE I SEEMED TO HAVE WAS HESITATION SOMEWHAT WHEN ACCELERATING AFTER BEING PARKED. UNTIL ONE DAY VEH WOULDN'T ACCELERATE BEYOND A ROLL AFTER BEING STOPPED FOR RED LIGHT. A FEW DAYS LATER DRIVING APPROX 50 MPH UPHILL CAR STOPPED ACCELERATING AND STALLED. BOTH TIMES I WAS ABLE TO ROLL TO SIDE OF ROAD, RESTART & MAKE IT HOME. SCARED ME ENOUGH THOUGH TO TAKE TO VOLVO NEXT DAY. FUEL SENSOR GAUGE NEEDED TO BE REPLACED. WHEN I CHECKED IF COVERED UNDER RECALL - FOUND MY CAR WASN'T BASED ON VIN, ANOTHER FAIRLY COSTLY REPAIR. #3 - AC FAN WOULDN'T GO OFF ONE DAY - FAN RUNNING FULL BLAST & CONTROL SWITCH WOULDN'T REGULATE OR WORK. FAN CONTINUED TO RUN EVEN WHEN I TURNED OFF IGNITION. DEAD BATTERY NEXT MORNING NEEDED JUMP START. AC FAN MODULAR BAD - MODULAR REPAIR DONE & THEN FAN SOMEHOW BURNED OUT DUE TO NEW MODULAR WHEN MECHANIC TESTING REPAIR - NOW FAN NEEDED TO BE REPLACED. VERY COSTLY REPAIR ONCE AGAIN. #3 - CHECK ENGINE LIGHT CAME ON. AFTER MONTHS TO SEVERAL MECHANICS, CHECKING OIL, ETC. TOLD LIGHT PROBABLY JUST FAULTY. THEN CHECK OIL LIGHT BLINKS - CAR HAD LESS THAN 1/2 QT OIL & I HAD MAJOR ENGINE DAMAGE. HAD COMPLETE ENGINE REBUILT & VERY EXPENSIVE. ENGINE RUNNING GREAT. NOW 2 MOS LATER & I HEAR A METAL TO METAL NOISE/SOUND WHEN MAKING TURNS - PREFERABLY RIGHT HAND - & COMING FROM RGHT FRONT SIDE OF CAR. MECHANIC CAN'T SEE SAFETY ISSUES WHEN UP ON RACK. HAS NO CLUE. NOISE ANNOYING AND CONCERNING. IT SOUNDS LIKE WHEEL IS GOING TO FALL OFF CAR. I AM SURE IT WILL COST ANOTHER FORTUNE . HOWEVER ONCE REPAIRED - TRADING IN. I LOVED MY CAR...HOWEVER NO LONGER FEEL VEH IS SAFE OR DEPEN. *TR
NHTSA ODI #10291584
62,000 miles · Oct 20, 2009
Engine And Engine Cooling
TL* THE CONTACT OWNS A 2004 VOLVO S60. THE CHECK ENGINE WARNING LIGHT WAS ILLUMINATED ON THE INSTRUMENT CONTROL PANEL. HE RECEIVED ENGINE ERROR CODES THAT WERE REFERENCED IN RECALL ID NUMBER: 07V226000. THE VEHICLE HAS NOT BEEN TAKEN TO THE DEALERSHIP. THE CURRENT AND FAILURE MILEAGES WERE 62000. UPDATED 11/3/09 *CN T…
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TL* THE CONTACT OWNS A 2004 VOLVO S60. THE CHECK ENGINE WARNING LIGHT WAS ILLUMINATED ON THE INSTRUMENT CONTROL PANEL. HE RECEIVED ENGINE ERROR CODES THAT WERE REFERENCED IN RECALL ID NUMBER: 07V226000. THE VEHICLE HAS NOT BEEN TAKEN TO THE DEALERSHIP. THE CURRENT AND FAILURE MILEAGES WERE 62000. UPDATED 11/3/09 *CN THE CONSUMER STATED THE FUEL RAIL SENSOR IS BAD AND HIS VEHICLE SHOULD HAVE BEEN INCLUDED IN THE RECALL. UPDATED 11/05/09/.*JB
NHTSA ODI #10289077
52,000 miles · Aug 5, 2009
Engine And Engine Cooling
TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING 50 MPH, THE VEHICLE SHUT OFF WITHOUT WARNING. THE CONTACT WAS ABLE TO SAFELY MANEUVER THE VEHICLE TO THE SHOULDER OF THE ROAD. THE VEHICLE WAS ABLE TO BE RESTARTED AND WAS REPAIRED ACCORDING TO NHTSA CAMPAIGN ID NUMBER 07V226000 (ENGINE AND ENGINE COOLING) IN OCTOBER OF 2008…
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TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING 50 MPH, THE VEHICLE SHUT OFF WITHOUT WARNING. THE CONTACT WAS ABLE TO SAFELY MANEUVER THE VEHICLE TO THE SHOULDER OF THE ROAD. THE VEHICLE WAS ABLE TO BE RESTARTED AND WAS REPAIRED ACCORDING TO NHTSA CAMPAIGN ID NUMBER 07V226000 (ENGINE AND ENGINE COOLING) IN OCTOBER OF 2008. THE FAILURE HAS RECENTLY RECURRED. THE VEHICLE WAS TAKEN TO THE DEALER, BUT THEY COULD NOT DETERMINE THE CAUSE OF THE RECURRENCE. THE VEHICLE IS CURRENTLY AT THE DEALER AND THE MECHANICS ARE ATTEMPTING TO DUPLICATE THE FAILURE. THE MANUFACTURER STATED THAT NO COMPENSATION WOULD BE PROVIDED BECAUSE THE VEHICLE WAS PREVIOUSLY REPAIRED ACCORDING TO A RECALL. THE CONTACT FEELS THAT THE PART THAT WAS REPLACED DURING THE RECALL REPAIR IS FAILING. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 52,000 AND CURRENT MILEAGE WAS 80,000.
NHTSA ODI #10279497
77,000 miles · Jul 13, 2009
Engine And Engine CoolingFuel System, Gasoline
TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING APPROXIMATELY 25 MPH, THERE WAS NO RESPONSE WHEN THE ACCELERATOR PEDAL WAS DEPRESSED. SUDDENLY,THE ENGINE STALLED. THERE WERE NO WARNING INDICATORS ILLUMINATED ON THE INSTRUMENT PANEL. ROADSIDE ASSISTANCE WAS CALLED TO THE SCENE AND THE VEHICLE WAS TOWED TO AN INDEPENDENT M…
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TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING APPROXIMATELY 25 MPH, THERE WAS NO RESPONSE WHEN THE ACCELERATOR PEDAL WAS DEPRESSED. SUDDENLY,THE ENGINE STALLED. THERE WERE NO WARNING INDICATORS ILLUMINATED ON THE INSTRUMENT PANEL. ROADSIDE ASSISTANCE WAS CALLED TO THE SCENE AND THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC FOR INSPECTION. THE TECHNICIAN STARTED THE ENGINE, BUT WAS UNABLE TO DUPLICATE THE FAILURES. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC ON A SEPARATE OCCASION FOR IDENTICAL FAILURES AND THE CONTACT WAS INFORMED THAT THE FUEL PRESSURE SENSOR FAILED. THE VIN WAS EXCLUDED FROM NHTSA CAMPAIGN ID NUMBER 07V226000 (ENGINE AND ENGINE COOLING), ALTHOUGH THE FAILURES WERE IDENTICAL. THE VEHICLE WAS REPAIRED AT THE CONTACT'S EXPENSE. THE FAILURE AND CURRENT MILEAGES WERE 77,000.
NHTSA ODI #10276538
116,000 miles · Jun 24, 2009
Engine And Engine Cooling
2004 VOLVO S60, STALLS /CUTS-OFF WHILE DRIVING FOR NO REASON. DEALER UNABLE TO DIAGNOSIS PROBLEM. *TR
NHTSA ODI #10274825
40,000 miles · May 21, 2009
Engine And Engine Cooling
DISPLAYS "CHECK ENGINE" MOST OF THE TIME AND DOWNLOADS TO A FUEL PRESSURE SENSOR. AUTO HESITATES PERIODICALLY AND HAS ON 4 SEPARATE OCCASIONS STALLED COMPLETELY. 07V226000 HAS A RECALL FOR THIS EXACT PROBLEM BUT VOLVO SAYS MY VIN NOT AFFECTED. SEEMS FROM SEEING OTHER COMPLAINTS WITH SAME PROBLEM THAT VOLVO UNDERESTIMATED THEIR …
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DISPLAYS "CHECK ENGINE" MOST OF THE TIME AND DOWNLOADS TO A FUEL PRESSURE SENSOR. AUTO HESITATES PERIODICALLY AND HAS ON 4 SEPARATE OCCASIONS STALLED COMPLETELY. 07V226000 HAS A RECALL FOR THIS EXACT PROBLEM BUT VOLVO SAYS MY VIN NOT AFFECTED. SEEMS FROM SEEING OTHER COMPLAINTS WITH SAME PROBLEM THAT VOLVO UNDERESTIMATED THEIR PROBLEM. *TR
NHTSA ODI #10269592
64,450 miles · Apr 17, 2009
Engine And Engine Cooling
TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING 10 MPH, THE VEHICLE BEGAN TO DECELERATE AND THEN STALLED. THE ENGINE WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT CONTROL PANEL. FIVE MINUTES AFTER THE FAILURE OCCURRED, THE VEHICLE RESTARTED ITSELF. TWO DAYS LATER, THE VEHICLE WOULD NOT START. THE MANUFACTURER STATED T…
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TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING 10 MPH, THE VEHICLE BEGAN TO DECELERATE AND THEN STALLED. THE ENGINE WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT CONTROL PANEL. FIVE MINUTES AFTER THE FAILURE OCCURRED, THE VEHICLE RESTARTED ITSELF. TWO DAYS LATER, THE VEHICLE WOULD NOT START. THE MANUFACTURER STATED THAT THE VIN WAS EXCLUDED FROM NHTSA CAMPAIGN ID NUMBER 07V226000 (ENGINE AND ENGINE COOLING); THEREFORE, THEY WOULD NOT ASSUME ANY RESPONSIBILITY FOR THE REPAIRS. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 64,450.
NHTSA ODI #10265737
Mileage unknown · Jan 15, 2009
Engine And Engine Cooling
2004 VOLVO S60 MAY HAVE A PRESSURE SENSOR PROBLEM. CONSUMER STATES THAT THERE IS NO VOLVO DEALER IN HER AREA AND NEEDS HELP WITH FINDING ONE. *NJ
NHTSA ODI #10255669
80,550 miles · Jan 6, 2009
Engine And Engine Cooling
2004 VOLVO S60 ENGINE STALLS WITHOUT WARNING, ERROR CODE OF "FUEL PRESSURE SENSOR" INDICATED BY CHECK ENGINE LIGHT/ONBOARD DIAGNOSTICS. EXACT SAME PROBLEM IS ALREADY PART OF NHTSA RECALL BULLETIN REFERENCE NUMBER(S): 07V226000 HOWEVER, NOT ALL 2004 S60 VIN'S ARE BEING COVERED. THIS IS AN EXTREMELY DANGEROUS SITUATI…
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2004 VOLVO S60 ENGINE STALLS WITHOUT WARNING, ERROR CODE OF "FUEL PRESSURE SENSOR" INDICATED BY CHECK ENGINE LIGHT/ONBOARD DIAGNOSTICS. EXACT SAME PROBLEM IS ALREADY PART OF NHTSA RECALL BULLETIN REFERENCE NUMBER(S): 07V226000 HOWEVER, NOT ALL 2004 S60 VIN'S ARE BEING COVERED. THIS IS AN EXTREMELY DANGEROUS SITUATION! SUDDEN LOSS OF ENGINE POWER/STALLING AT HIGHWAY SPEEDS COULD EASILY RESULT IN A FATAL ACCIDENT FOR PASSENGERS AND OTHER MOTORISTS. VOLVO NEEDS TO EXPAND THE RECALL/BULLETIN TO INCLUDE ALL 2004 VOLVO S60 MODELS! *TR
NHTSA ODI #10253930
92,000 miles · Jan 2, 2009
Engine And Engine Cooling
TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING LESS THAN 50 MPH AND SLOWING DOWN TO MAKE A TURN, THE VEHICLE STALLED. THIS BECAME A PATTERN WHEN ATTEMPTING TO MAKE LEFT AND RIGHT TURNS. THE DEALER STATED THAT THERE WAS A RECALL FOR THE FAILURE; HOWEVER, HIS VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 07V226000 (ENGI…
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TL*THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING LESS THAN 50 MPH AND SLOWING DOWN TO MAKE A TURN, THE VEHICLE STALLED. THIS BECAME A PATTERN WHEN ATTEMPTING TO MAKE LEFT AND RIGHT TURNS. THE DEALER STATED THAT THERE WAS A RECALL FOR THE FAILURE; HOWEVER, HIS VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 07V226000 (ENGINE AND ENGINE COOLING). NO REPAIRS HAVE BEEN MADE TO DATE. THE VIN WAS UNKNOWN. THE FAILURE AND CURRENT MILEAGES WERE LESS THAN 92,000.
NHTSA ODI #10253603
Official recalls
5Sep 30, 2021
Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Remedy: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.
Nov 8, 2010
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Consequence & remedy
Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.
Dec 18, 2009
VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.
Consequence & remedy
Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Jun 5, 2007
ON CERTAIN PASSENGER VEHICLES, THE FUEL PRESSURE SENSOR LOCATED ON THE LEFT END OF THE FUEL RAIL MAY, AT TIMES, TRANSMIT INCORRECT SIGNAL REGARDING THE FUEL PRESSURE TO THE ENGINE CONTROL MODULE. IF THE SIGNAL IS OUTSIDE OF THE PRE-PROGRAMMED ALLOWABLE LIMITS, A DIAGNOSTIC TROUBLE CODE MAY BE SET AND THE CHECK ENGINE LIGHT WILL COME ON. THE SOLDERED JOINTS ON THE CIRCUIT BOARD OF THE FUEL PRESSURE SENSOR MAY CRACK DUE TO TEMPERATURE CHANGES AND EXCESSIVE VIBRATIONS.
Consequence & remedy
Consequence: MISFIRE MAY OCCUR DURING DRIVING THAT, IN TURN, WILL REDUCE THE ENGINE TORQUE AND IN THE WORST CASE SCENARIO, THE ENGINE MAY STALL WITHOUT WARNING. IN CERTAIN TRAFFIC SITUATIONS THIS COULD CAUSE AN UNSAFE SITUATION AND POSSIBLY A CRASH.
Remedy: DEALERS WILL REPLACE THE FUEL PRESSURE SENSOR FREE OF CHARGE. THE RECALL BEGAN ON JUNE 29, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Jan 16, 2004
ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM TO THE SPINDLE MAY LOSE THEIR INITIAL AXIAL TENSION. UNDER CERTAIN DRIVING CONDITIONS, THE STEERING MAY BECOME LESS RESPONSIVE AND THE DRIVER MAY EXPERIENCE STEERING WHEEL PLAY.
Consequence & remedy
Consequence: THIS DRIVING CONDITION COULD EVENTUALLY LEAD TO SEPARATION BETWEEN THE FRONT CONTROL ARM AND THE SPINDLE, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL INSTALL A NEW TYPE OF NUT. OWNER NOTIFICATION BEGAN ON FEBRUARY 16, 2004. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗