This vehicle is supposed to have a 17.8 gallon tank but each time at fill up when the vehicle is on empty you can only put about 13.5 to 14 gallon of gas in the tank. Several owners are experiencing the same issues. Toyota Dealerships are aware and no action is being taken to resolve this issue. The mileage to empty is not align…
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This vehicle is supposed to have a 17.8 gallon tank but each time at fill up when the vehicle is on empty you can only put about 13.5 to 14 gallon of gas in the tank. Several owners are experiencing the same issues. Toyota Dealerships are aware and no action is being taken to resolve this issue. The mileage to empty is not aligning with the amount per gallon as advertised per TOYOTA manufacturer.
NHTSA ODI #11640465
Mileage unknown · Jan 23, 2025
Fuel/propulsion SystemUnknown Or Other
After shutting engine off, there is a gasoline smell coming from the vehicle. This repeatedly happens. I took the vehicle to the dealer who did a variety of tests but could not diagnose or fix the cause. The result is I cannot safely park the vehicle in my garage. I have requested that the complaint be sent to Toyota on Janu…
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After shutting engine off, there is a gasoline smell coming from the vehicle. This repeatedly happens. I took the vehicle to the dealer who did a variety of tests but could not diagnose or fix the cause. The result is I cannot safely park the vehicle in my garage. I have requested that the complaint be sent to Toyota on January 15. No response or acknowledgment as yet.
NHTSA ODI #11637935
Mileage unknown · Jan 13, 2025
Fuel/propulsion System
Vehicle does fill gas tank to capacity of 17.2 gallons. It only fills about 12 gallons. It has a 2.6 gallon reserve so only fills about 14.5-15 gallons. The reserve is not included in range est on dash. Vehicle gets 230-270 miles per tank. You have to pull gas nozzle half way out to even get this 12.9 gallons - gas almost overfl…
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Vehicle does fill gas tank to capacity of 17.2 gallons. It only fills about 12 gallons. It has a 2.6 gallon reserve so only fills about 14.5-15 gallons. The reserve is not included in range est on dash. Vehicle gets 230-270 miles per tank. You have to pull gas nozzle half way out to even get this 12.9 gallons - gas almost overflows to get this done. If your est millage left is 44 miles you can only get about 10 gallons in. The gas overflowing when trying to get more gas in the car is common. Many complaints online. This is a safety issue and known by Toyota and dealerships.
NHTSA ODI #11635616
Mileage unknown · Sep 14, 2024
Fuel/propulsion System
I live in Arizona and the car has bad gas smell after drive a while(usually between 10-30 minutes) in a hot day (usually afternoon). I took the car to dealership and they replicated the issue and the dealership said Toyota told them it’s due to excessive heat and told us to use better quality gas which we are already getting gas…
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I live in Arizona and the car has bad gas smell after drive a while(usually between 10-30 minutes) in a hot day (usually afternoon). I took the car to dealership and they replicated the issue and the dealership said Toyota told them it’s due to excessive heat and told us to use better quality gas which we are already getting gas from Chevron and Costco. Seems this is known problem because I saw other grand Highlander owners complained the same issue but Toyota is not doing anything to fix it. They can’t blame on the heat since they are selling the vehicles in AZ/NV. After drive the vehicle during a hot day, park the car in garage and the garage smells like gasoline.
NHTSA ODI #11614641
Mileage unknown · Sep 14, 2024
Fuel/propulsion System
Since purchasing this vehicle when I have driven the vehicle and come home the vehicle smells of gas vapor/fumes. It's so bad the entire garage will fill with the vapor. Im afraid the garage will explode. I have to leave the vehicle parked outside for several hours until the smell is gone. This is a known issue for this car as o…
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Since purchasing this vehicle when I have driven the vehicle and come home the vehicle smells of gas vapor/fumes. It's so bad the entire garage will fill with the vapor. Im afraid the garage will explode. I have to leave the vehicle parked outside for several hours until the smell is gone. This is a known issue for this car as others have complained about the same thing. Dealership has confirmed it is a known problem. They tried o tell me the first time I took it in that it was due to extreme heat in Las Vegas. I explained that our other vehicle and our friends vehicles don't do this and that is merely an excuse. After researching online I found that several other others in other states have the dame issue. When I recently took the vehicle in for software/radio issue as well as the gas vapor they did confirm it is a known issue. This is a safety issue as it could cause an explosion in small spaces where parked. We have an air conditioner for our garage but even at that it's extremely dangerous. This has happened on several occasions. Most recent is listed below.
NHTSA ODI #11614629
Mileage unknown · Aug 27, 2024
Fuel/propulsion System
I have a 2024 Grand Highlander and when I get to empty the most I can put in it is 10 1/2 gallons of gas. Toyota said I had a 17.2 gallon gas tank. I’ve called Toyota. They set up a appointment. They were going to pull the gas tank and check the sensor. The dealership said oh no you have a 5 gallon plus reserve in that we have t…
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I have a 2024 Grand Highlander and when I get to empty the most I can put in it is 10 1/2 gallons of gas. Toyota said I had a 17.2 gallon gas tank. I’ve called Toyota. They set up a appointment. They were going to pull the gas tank and check the sensor. The dealership said oh no you have a 5 gallon plus reserve in that we have the same problem with the RAV4, the problem is because on trips you have to keep stopping for gas when I get 325 to 340 miles it tells me I’m empty when I fill up it says I can go 520 to 540 miles the most I’ve ever been able to put in it was 12 gallons and that was going down beyond empty and driving it for another 50 miles. It doesn’t make sense to have 5 gallons 6 gallons 7 gallons of gas sitting in my truck that I’m carrying that weight and not getting to use it this just doesn’t seem like Toyota‘s way of fixing things. I did recall Toyota and now they tell me I have to get the dealership to do something about it. They don’t do repairs on their vehicles. Only the dealership can do that.
NHTSA ODI #11611095
Mileage unknown · Aug 22, 2024
Fuel/propulsion System
Published 2024 Toyota Hybrid Grand Highlander (TGH) specifications, the TGH owners manual and dealer information provided indicated the vehicle has a 17.2 gallon fuel tank. However, the most fuel I am able to get in the tank is between 11 and 11.5 gallons. I've had the vehicle in to fix the defect on three occasions; 2023-11-2…
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Published 2024 Toyota Hybrid Grand Highlander (TGH) specifications, the TGH owners manual and dealer information provided indicated the vehicle has a 17.2 gallon fuel tank. However, the most fuel I am able to get in the tank is between 11 and 11.5 gallons. I've had the vehicle in to fix the defect on three occasions; 2023-11-27, 2024-3-11, & 2024-8-13 to no avail. On the second service, Toyota's technician said the tank had 16.8 gallons remaining when I picked it up, I had filled it the previous day and driven approximately 15 miles. Once the gauge showed near empty with only a few miles left of fuel, I filled the tank and was only able to get 11.4 gallons in the tank. There appears to be six gallons of fuel that I am carrying in the tank that the fuel system cannot access. I have searched on-line and found that a number of other TGH owners are experiencing a similar defect.
NHTSA ODI #11610343
Mileage unknown · Jul 18, 2024
EngineFuel/propulsion SystemPower Train
Sometimes the vehicle will be very sluggish when accelerating from a stop, it is hard to replicate, and inconsistent.
NHTSA ODI #11603257
Mileage unknown · Jul 18, 2024
Fuel/propulsion SystemPower Train
while the engine has not warmed up, when its hot and air conditioning is on high, vehicle does not respond to the gas pedal while trying to accelerate from a stop. vehicle hesitates on acceleration. i feel this is a safety problem, because i need the car to merge quickly onto the road from a stop. this hesitation could cause…
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while the engine has not warmed up, when its hot and air conditioning is on high, vehicle does not respond to the gas pedal while trying to accelerate from a stop. vehicle hesitates on acceleration. i feel this is a safety problem, because i need the car to merge quickly onto the road from a stop. this hesitation could cause a bad accident. i feel like the hesitation, is the car trying to find the gear.
NHTSA ODI #11603113
Mileage unknown · Jul 18, 2024
EngineFuel/propulsion System
When accelerating from a stop, there is a hesitation or lack of power when stepping on the accelerator. Releasing the accelerator and depressing it again will get the car going. The engine also revs high at low speeds before dropping to the next gear.
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2022-2026 Toyota, Lexus, and Subaru Solterra vehicles equipped with a Panoramic View Monitor (PVM) system. Please see the recall report for a complete list of models. A software error may cause the rearview camera to freeze or display a blank screen when the vehicle is in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 111, "Rear Visibility."
Consequence & remedy
Consequence: A rearview camera that fails to display an image can reduce the driver's view behind the vehicle, increasing the risk of a crash.
Remedy: Dealers will update the parking assist software, free of charge. Owner letters were mailed January 2, 2026. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's numbers for this recall are 25TB13 and 25LB06. Subaru's number for this recall is WRE25.
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2023-2024 Toyota Venza, 2023-2025 RAV4 Prime, RAV4, Highlander, GR Corolla, Crown, 2024-2025 Lexus TX, LS, Toyota Tacoma, Grand Highlander, and 2025 Lexus RX, Toyota Crown Signia, Camry, RAV 4 Plug-in Hybrid (PHEV), and 4 Runner vehicles. Due to an error in the instrument panel software at vehicle startup, the instrument panel may fail to display vehicle speed, brake system, and tire pressure warning lights.
Consequence & remedy
Consequence: An instrument panel display that does not show critical information can increase the risk of a crash or injury.
Remedy: Dealers will update the instrument panel software over-the-air (OTA) for non-PHEV vehicles, free of charge. For PHEV vehicles, dealers will inspect the instrument panel assembly, and either replace it, or update the software, free of charge. Owner letters were mailed December 5, 2025. Additional letters will be sent, anticipated in May 2026. This is a phased recall. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's numbers for this recall are 25TB08 and 25TA08. Lexus' numbers for this recall are 25LB05 and 25LA05.
Gulf States Toyota, Inc. (GST) is recalling certain Toyota 2023 GR Supra, 2024 4 Runner, Corolla, Grand Highlander, Grand Highlander Hybrid, Land Cruiser Hybrid, Tacoma, Tacoma Hybrid, 2023-2024 BZ4X, Corolla Cross Hybrid, GR Corolla, GR86, Highlander, Highlander Hybrid, Prius, Prius Prime, Sequoia Hybrid, Tundra, Tundra Hybrid, Venza Hybrid, 2023-2025 Crown, and 2025 Camry Hybrid vehicles equipped with GST accessories. The load carrying capacity modification label may display inaccurate added weight values. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire Selection and Rims."
Consequence & remedy
Consequence: A vehicle with an incorrect maximum capacity weight value may be overloaded, which can increase the risk of a crash.
Remedy: GST will mail new labels to owners, free of charge. Owner notification letters were mailed September 16, 2024. Owners may contact GST customer service at 1-800-444-1074. GST's number for this recall is 24R2.
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2024 Toyota Grand Highlander, Grand Highlander Hybrid, Lexus TX350, TX500 Hybrid, and TX550 Hybrid+ vehicles. The driver and passenger side curtain air bags may not unroll as intended and could partially deploy outside of an open window. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 226, "Ejection Mitigation."
Consequence & remedy
Consequence: An improper deployment of the side curtain air bag can reduce occupant protection during a crash, increasing the risk of injury.
Remedy: Dealers will replace the driver and passenger curtain shield air bag assemblies, free of charge. Owner letters were mailed November 4, 2024. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's numbers for this recall are 24TB09/24TA09 and Lexus' numbers are 24LB05/24LA05.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1
DP26006 · Road Debris/rocks Damaging The Heat Exchangers
Opened Aug 20, 2026 · No close date supplied
Status: open (inferred from source dates) · Engine And Engine Cooling:cooling System
The Office of Defects Investigation (ODI) received a Petition dated July 20, 2026. The Petition requests an investigation of road debris / rocks damaging the heat exchangers in model year (MY) 2024-2026 Toyota Grand Highlander vehicles. The Petition contends that the Grand Highlander’s front-end grill has large, open apertures and no protective screen between the grill and the vehicle’s heat exchangers. The Petition further alleges that as a result, during normal driving, the damage to heat exchangers results in coolant leakage and sudden loss of propulsion. The Petitioner cites thirteen (13) complaints received by ODI alleging this failure, which, when added to the petitioner’s own complaint, bring the total under consideration at this time to fourteen (14). ODI will evaluate these complaints to determine if they are related to the failure cited in the Petition and conduct a technical review under 49 CFR Part 552. This Defect Petition is being opened to evaluate whether to grant or deny the petition. The petition can be reviewed at NHTSA.gov under ODI number 11754975.
2024 Toyota Grand Highlander Problems, Complaints & Recalls | Skip That Year