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2002 Pontiac Montana

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Pontiac Montana do not stand out strongly from the model-year median of 65.

About this comparison →

When problems were reported

Mileage at the reported incident

86 reports with mileage · 40 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

3 crash reports1 fire reports6 injury reports

What owners actually said

126 reports
65,000 miles · Mar 14, 2007
Engine And Engine Cooling

TL*- THE CONTACT STATED SHE TOOK THE 2002 PONTIAC MONTANA TO A MECHANIC AND THEY NOTICED THAT THE INTAKE MANIFOLD GASKET WAS DAMAGED. THE MECHANIC INFORMED THE CONTACT THAT COOLANT WAS LEAKING ONTO THE EXTERIOR OF THE ENGINE AND THE OIL WAS LEAKING INTO THE COOLANT RESERVOIR. THE MECHANIC INFORMED THE CONTACT THIS WAS DUE TO A …

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TL*- THE CONTACT STATED SHE TOOK THE 2002 PONTIAC MONTANA TO A MECHANIC AND THEY NOTICED THAT THE INTAKE MANIFOLD GASKET WAS DAMAGED. THE MECHANIC INFORMED THE CONTACT THAT COOLANT WAS LEAKING ONTO THE EXTERIOR OF THE ENGINE AND THE OIL WAS LEAKING INTO THE COOLANT RESERVOIR. THE MECHANIC INFORMED THE CONTACT THIS WAS DUE TO A FLAW WITH THE INTAKE MANIFOLD GASKET. THE INTAKE MANIFOLD GASKET WAS REPLACED AND THE COOLANT SYSTEM WAS FLUSHED. THE CONTACT HAS NOT EXPERIENCED THE PROBLEM SINCE THE REPAIR. THE VEHICLE CURRENTLY HAD 65000 MILES. *AK

NHTSA ODI #10185034

65,000 miles · Jan 19, 2007
Engine And Engine Cooling

INTAKE VALVE FAILURE CAUSING COOLANT TO LEAK IN ENGINE COMPARTMENT. COULD HAVE LED TO A FIRE. MECHANICS SAY THIS IS A KNOWN PROBLEM AND THAT GM HAS REDESIGNED THE INTAKE VALVES THAT ARE REUSED IN THE REPAIR. SEVERAL OTHERS IN THIS AREA HAVE HAD THE SAME PROBLEMS WITH THIS ENGINE, WHICH WAS USED IN THE GRAND AM CARS AS WELL. …

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INTAKE VALVE FAILURE CAUSING COOLANT TO LEAK IN ENGINE COMPARTMENT. COULD HAVE LED TO A FIRE. MECHANICS SAY THIS IS A KNOWN PROBLEM AND THAT GM HAS REDESIGNED THE INTAKE VALVES THAT ARE REUSED IN THE REPAIR. SEVERAL OTHERS IN THIS AREA HAVE HAD THE SAME PROBLEMS WITH THIS ENGINE, WHICH WAS USED IN THE GRAND AM CARS AS WELL. SEARCHES ON THE WEB ALSO SHOW THAT MANY, MANY PEOPLE HAVE HAD THIS PROBLEM. *JB

NHTSA ODI #10179157

Mileage unknown · Dec 19, 2006
Exterior Lighting

BRAKE LIGHT STOPS WORKING ON REAR DRIVER'S SIDE, THIS HAS HAPPENED THREE TIMES IN LESS THAN A YEAR SO FAR. THE BULB ITSELF DOES NOT BURN OUT BUT THE PLASTIC ON THE BULB MELTS ON THE ONE SIDE COVERING THE WIRES. WE STILL HAVE ALL THE BULBS THAT WE REPLACED IF NEEDED FOR VIEWING. *NM

NHTSA ODI #10176532

59,933 miles · Nov 9, 2006
Engine And Engine Cooling

DT*: THE CONTACT STATED WHILE THE VEHICLE WAS BEING SERVICED FOR OTHER ISSUES AT AN INDEPENDENT DEALER; COOLANT WAS OBSERVED TO BE LEAKING AT THE SEAL OF THE INTAKE MANIFOLD. THE MANUFACTURER WAS NOTIFIED.

NHTSA ODI #10173020

50,000 miles · Oct 4, 2006
Engine And Engine Cooling

ENGINE HEAD GASKET LEAKED. PONTIAC DEALER REPLACED THE HEAD GASKET. PONTIAC CUSTOMER SERVICE AGREED TO PAY HALF THE COST OF THE REPAIR. *JB

NHTSA ODI #10169961

83,124 miles · Sep 15, 2006
Exterior Lighting

DT*: THE CONTACT STATED THE REAR BRAKE LIGHTS BURNED OUT CONTINUOUSLY, AND WERE REPLACED 20 TIMES. THE VEHICLE WAS NOT INSPECTED BY A MECHANIC.

NHTSA ODI #10168394

60,500 miles · Sep 1, 2006
Service Brakes, Hydraulic

AFTER TAKING MY 2002 PONTIAC MONTANA THROUGH A CAR WASH THE ABS LIGHT CAME ON. I STOPPED THE VAN AND TURNED IT OFF TO LOOK UNDER TO SEE IF ANYTHING FELL OFF. WHEN I TURNED THE VAN BACK ON THE LIGHT WAS OFF SO I DROVE DOWN THE ROAD. WHEN I APPLIED THE BRAKES THE VAN SHOOK AND WOULD NOT STOP. EVER SINCE THE ABS LIGHT HAS STAYED ON…

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AFTER TAKING MY 2002 PONTIAC MONTANA THROUGH A CAR WASH THE ABS LIGHT CAME ON. I STOPPED THE VAN AND TURNED IT OFF TO LOOK UNDER TO SEE IF ANYTHING FELL OFF. WHEN I TURNED THE VAN BACK ON THE LIGHT WAS OFF SO I DROVE DOWN THE ROAD. WHEN I APPLIED THE BRAKES THE VAN SHOOK AND WOULD NOT STOP. EVER SINCE THE ABS LIGHT HAS STAYED ON. *JB

NHTSA ODI #10167204

53,667 miles · Aug 24, 2006
Equipment

THE A/C ON MY 2002 MONTANA VAN WAS BLOWING WARM IN APRIL 2006. AT THAT TIME MY VAN HAD 54K MILES ON IT. SINCE SUMMER WAS RIGHT AROUND THE CORNER, I BROUGHT THE VAN TO MY MECHANIC AND AN A/C LEAK TEST WAS PERFORMED. $961.91 LATER, THE A/C CONDENSER WAS REPLACED ALONG WITH THE NECESSARY PARTS FOR IT. (OFFICIAL DIAGNOSIS = REPL…

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THE A/C ON MY 2002 MONTANA VAN WAS BLOWING WARM IN APRIL 2006. AT THAT TIME MY VAN HAD 54K MILES ON IT. SINCE SUMMER WAS RIGHT AROUND THE CORNER, I BROUGHT THE VAN TO MY MECHANIC AND AN A/C LEAK TEST WAS PERFORMED. $961.91 LATER, THE A/C CONDENSER WAS REPLACED ALONG WITH THE NECESSARY PARTS FOR IT. (OFFICIAL DIAGNOSIS = REPLACE LEAKING A/C CONDENSER. EVACUATE AND RECHARGE SYSTEM TO SPECS) AUGUST CAME AND ONCE AGAIN THE A/C WAS ACTING UP. THE AIR WAS NOT VERY COLD AND THERE WAS A HISSING / FLUTTERING NOISE COMING FROM THE VENTS. I BROUGHT THE VAN BACK TO MY MECHANIC. AT THIS TIME THE MILEAGE WAS 58K. THIS TIME IT WAS THE REAR A/C LINE/HOSE THAT WAS THE PROBLEM. MY MECHANIC STATED THAT HE TYPICALLY SEES THE REAR A/C OF MONTANA VANS HAVING ISSUES FIRST, NOT THE CONDENSER. AND HE HAD CHECKED THE REAR FIRST BACK IN APRIL AND IT WAS FINE. SO, $482.64 LATER THE FOLLOWING HAD BEEN FIXED: "REMOVE & REPLACE LEAKING REAR EVAPORATOR FEED A/C TUBE. EVACUATE AND CHARGE SYSTEM TO SPECS." AFTER READING THE OTHER COMPLAINTS, I FEEL THAT THERE MAY BE A PATTERN HERE OR AT LEAST GM DID NOT USE EFFICIENT PARTS WHEN THEY PUT THE A/C UNITS IN THESE VEHICLES. *JB

NHTSA ODI #10166412

123,477 miles · Jul 31, 2006
Tires

GOODYEAR ASSURANCE TRIPLE TREAD---P215 70R15 SIDEWALL BLEW OUT ---25000 MILES---VERTICAL STRAIGHT LINE FAILURE-- INSIDE OUT IN NATURE. *JB

NHTSA ODI #10163950

47,000 miles · Jun 28, 2006
Structure

DT*: THE CONTACT STATED THE MOLDINGS ABOVE THE PASSENGER REAR SIDE TIRE FELL OFF. A NEW MOLDING (PART NUMBER 12453313) WAS ORDERED AND ARRIVED WITH ONLY TWO SCREWS AND TWO CLIPS WHICH WAS ALL THE VEHICLE CALLED FOR, HOWEVER THERE WAS NINE SLOTS. THE CONTACT EXPRESSED THAT THIS MAY BE THE REASON WHY THE MOLDING FELL OFF THE FIR…

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DT*: THE CONTACT STATED THE MOLDINGS ABOVE THE PASSENGER REAR SIDE TIRE FELL OFF. A NEW MOLDING (PART NUMBER 12453313) WAS ORDERED AND ARRIVED WITH ONLY TWO SCREWS AND TWO CLIPS WHICH WAS ALL THE VEHICLE CALLED FOR, HOWEVER THERE WAS NINE SLOTS. THE CONTACT EXPRESSED THAT THIS MAY BE THE REASON WHY THE MOLDING FELL OFF THE FIRST TIME. THERE SHOULD BE MORE SCREWS AND CLIPS TO HOLD THE MOLDING INTO PLACE.

NHTSA ODI #10161019

Official recalls

3

07V349000 · Fuel System, Gasoline:storage

Aug 8, 2007

ON CERTAIN VEHICLES, VARIATIONS IN THE MANUFACTURING PROCESS OR EXPOSURE TO HIGH AMBIENT TEMPERATURES MAY LEAD TO FRACTURE OF THE FUEL TANK INLET CHECK VALVE (ICV).

Consequence & remedy

Consequence: A FRACTURE MAY ALLOW FUEL VAPORS TO PASS THROUGH AND ALLOW DROPLETS OF FUEL TO ACCUMULATE ON THE SIDE OF THE FUEL TANK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL TANK. THE RECALL WILL BE MAILED IN TWO PHASES WITH THE FIRST PHASE BEGINNING ON DECEMBER 4, 2007. THE SECOND PHASE WILL BE MAILED ON DECEMBER 13, 2007. OWNERS MAY CONTACT BUICK AT 1-866-608-8080; CHEVROLET AT 1-800-630-2438; OR PONTIAC AT 1-800-620-7668. THE VEHICLE POPULATION INCLUDES BUICK RENDEZVOUS AND PONTIAC AZTEK VEHICLE BUILT IN MAY 2003; CHEVROLET VENTURE AND PONTIAC MONTANA VEHICLES BUILT FROM JUNE THROUGH AUGUST 2002; AND ALL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO, AND HAWAII.

04V597000 · Latches/locks/linkages:doors:latch

Dec 22, 2004

ON CERTAIN MINIVANS EQUIPPED WITH SECOND-ROW BUCKET SEATS OR CAPTAIN'S CHAIRS AND A POWER SLIDING DOOR ON THE PASSENGER SIDE OF THE VEHICLE, A PASSENGER USING THE INTERIOR HANDLE TO OPEN THE POWER SLIDING DOOR COULD BE INJURED.

Consequence & remedy

Consequence: IF A PASSENGER USES THE INTERIOR HANDLE TO OPEN THE POWER SLIDING DOOR AND HOLDS ONTO THE HANDLE WHILE IT IS BEING OPENED BY THE MOTOR, THE PASSENGER'S ARM MAY BE PUSHED INTO THE SEAT BACK OR ARMREST AND A WRIST OR LOWER ARM INJURY MAY RESULT.

Remedy: DEALERS WILL REPLACE THE POWER SLIDING DOOR INTERIOR HANDLE ON THE PASSENGER-SIDE. IF THE VEHICLE IS EQUIPPED WITH A POWER OR MANUAL SLIDING DOOR ON THE DRIVER-SIDE, THE INTERIOR HANDLE WILL ALSO BE REPLACED FOR APPEARANCE REASONS. NOTE: BEFORE THE VEHICLE IS SERVICED, GM ADVISES OWNERS TO NOT USE THE INTERIOR DOOR HANDLE TO OPEN THE DOOR. THE DRIVER CAN OPEN AND CLOSE THE DOOR FROM SWITCHES AT THE DRIVER'S POSITION OR BY USING THE REMOTE KEY FOB. THE DRIVER SHOULD TELL PASSENGERS TO USE THE SWITCH LOCATED IN FRONT OF THE DOOR TO OPEN OR CLOSE IT. THE DRIVER SHOULD USE THE OVERRIDE SWITCH TO PREVENT OPERATION OF THE POWER DOOR BY CHILDREN OR BY OTHERS WHO ARE NOT FAMILIAR WITH ITS USE. THE OWNER NOTIFICATION LETTER MAILING WILL BE CONDUCTED IN PHASES WITH THE FIRST PHASE BEGINNING ON MAY 31, 2005. THE SECOND PHASE MAILING BEGAN ON JULY 18, 2005. THE RECALL BEGAN ON MAY 31, 2005. PHASE 2 BEGAN ON JULY 18, 2005. PHASE 3 (FINAL PHASE) BEGAN ON AUGUST 24, 2005, TO ALL REMAINING CUSTOMERS. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438; PONTIAC AT 1-800-620-7668; OR OLDSMOBILE AT 1-800-630-6537.

02V222000 · Air Bags:frontal

Aug 9, 2002

CERTAIN PASSENGER, MINI VANS, AND SPORT UTILITY VEHICLES HAVE AN AIR BAG INFLATOR ON THE DRIVER'S SIDE THAT COULD FRACTURE AT A WELD DURING A DEPLOYMENT.

Consequence & remedy

Consequence: PIECES OF THE INFLATOR COULD STRIKE AND INJURE VEHICLE OCCUPANTS AND THE AIR BAG CUSHION WOULD NOT INFLATE FULLY, REDUCING THE CAPABILITY OF THE BAG TO PROTECT THE DRIVER.

Remedy: DEALERS WILL INSPECT, AND REPLACE, IF NECESSARY, THE AIR BAG MODULE ASSEMBLY ON THE DRIVER'S SIDE. OWNER NOTIFICATION BEGAN AUGUST 15, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BUICK AT 1-800-521-7300, CADILLAC AT 1-800-458-8006, CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OLDSMOBILE AT 1-800-442-6537, OR PONTIAC AT 1-800-762-2737.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE04064 · POWER-SLIDING Door

Opened Sep 17, 2004 · Closed Dec 22, 2004

Status: closed (inferred from source dates) · Structure:body:door

SUBJECT VEHICLES ARE AVAILABLE WITH AN OPTIONAL POWER SLIDING DOOR.THE INTERIOR HANDLE IS ORIENTED IN THE VERTICAL POSITION IN THE DOOR PANEL AND LINES UP AT THE ELBOW LEVEL WHEN THE OCCUPANT IS SEATED IN THE 2ND-ROW OUTBOARD POSITION.IF THE OCCUPANT HOLDS THE INTERIOR HANDLE IN THE THUMB UP POSITION DURING POWER-ASSISTED OPENING, THE ARM/WRIST CAN BE PUSH BACK WITH FORCE AGAINST THE 2ND-ROW BUCKET SEAT OR CAPTAIN'S CHAIR SEAT BACK CREATING A RISK OF INJURY (OTHER SEATING CONFIGURATIONS HAVE AMPLE SEAT TO DOOR CLEARANCE TO AVOID ENTRAPMENT OF THE LOWER ARM).AMONG THE 103 TOTAL REPORTS, THERE WERE 102 ALLEGED INJURIES INCLUDING ARM/WRIST, THUMB AND SHOULDER INJURIES.A COUNT OF INJURIES REVEALS THAT 76 INJURIES WERE A FRACTURED OR A BROKEN ARM/WRIST REQUIRING AN IMMOBILIZING CAST FOR FOUR-TO-SIX WEEKS.ALL INJURIES INVOLVE THE RIGHT SIDE POWER SLIDING DOOR.THE LEFT SIDE POWER SLIDING DOOR IS ON FAR FEWER VEHICLES, BUT MORE IMPORTANTLY, IT PRODUCES LESS FORCE.GM NOTIFIED THE AGENCY BY LETTER DATED DECEMBER 21, 2004, THAT IT WILL RECALL MODEL YEAR 1997 THOUGH EARLY 2005 GM U-VAN VEHICLES EQUIPPED WITH A RIGHT SIDE POWER SLIDING DOOR AND WITH 2ND-ROW BUCKET SEATS OR CAPTAIN CHAIRS (NHTSA RECALL #04V597).AS PART OF THE RECALL REMEDY, GM WILL REPLACE THE DOOR HANDLE WITH A FLUSH MOUNTED HANDLE THAT WILL PREVENT AN OCCUPANT FROM GRASPING THE HANDLE WITH THE PALM BETWEEN THE HANDLE AND DOOR PANEL (THUMB UP ORIENTATION) AND THUS ELIMINATE THE POTENTIAL FOR ARM/WRIST ENTRAPMENT.THIS INVESTIGATION IS CLOSED.