← New search

2000 Pontiac Grand Am

Owner reports · Recalls · Investigations

More warning signs than most Grand Am years

Owner complaints for the 2000 Pontiac Grand Am are substantially higher than the model-year median of 82.

About this comparison →

When problems were reported

Mileage at the reported incident

328 reports with mileage · 347 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Exterior Lighting. Review the 157 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 130 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 118 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

43 crash reports14 fire reports34 injury reports

What owners actually said

675 reports
55,000 miles · Mar 11, 2004
Engine And Engine Cooling

WHILE DRIVING AT 55 MPH VEHICLE OVERHEATED. CONSUMER PULLED INTO A SERVICE STATION AND CHECKED THE RADIATOR LEVEL, AND ADDED WATER. VEHICLE WAS TAKEN TO A MECHANIC THE NEXT DAY. MECHANIC DETERMINED THERE WAS A LEAK IN THE GASKET BETWEEN THE MANIFOLD AND ENGINE. GASKET AND THE MANIFOLD BOLTS WERE REPLACED. *AK *NM

NHTSA ODI #10057763

Mileage unknown · Mar 10, 2004
Exterior Lighting

THE OWNER'S MANUAL SAYS TO REMOVE A BACKPLATE TO CHANGE THE HEADLIGHT BULB. THE PLATE THEY REFER TO IS WELDED TO THE CAR'S FRAME. ONCE YOU REMOVE THE ONLY 2 SCREWS THAT ARE BACK THERE (ATTEMPTING TO FOLLOW THEIR WRITTEN INSTRUCTIONS) & TRY TO SLIDE THE HEADLIGHT OUT, IT BREAKS THE OTHER AREAS THAT THE BOLTS ARE BOLTED INTO IN …

Read full complaint

THE OWNER'S MANUAL SAYS TO REMOVE A BACKPLATE TO CHANGE THE HEADLIGHT BULB. THE PLATE THEY REFER TO IS WELDED TO THE CAR'S FRAME. ONCE YOU REMOVE THE ONLY 2 SCREWS THAT ARE BACK THERE (ATTEMPTING TO FOLLOW THEIR WRITTEN INSTRUCTIONS) & TRY TO SLIDE THE HEADLIGHT OUT, IT BREAKS THE OTHER AREAS THAT THE BOLTS ARE BOLTED INTO IN 1/2 & RENDERS THE HIGHLIGHT UNATTACHED TO THE CAR. THE ENTIRE PLASTIC PIECE FROM SIDE TO SIDE IN THE FRONT OF THE CAR MUST BE REPLACED TO REPAIR THOSE BREAKS.*AK

NHTSA ODI #10061823

93 miles · Mar 5, 2004
Exterior Lighting

I PURCHASED A USED 2000 PONTIAC GRAND AM SE IN SEPT. OF 2003, IN DECEMBER OF 2003 I STARTED HAVING A PROBLEM WITH THE SIGNAL LIGHTS, THEY ONLY WORK SOMETIMES, AT FIRST I THOUGHT I BLEW A FUSE, THAT WAS CHANGED AT THE GARAGE, AND THEY STOPPED WORKING AGAIN ON MY WAY HOME...SINCE THEN I LOSE THEM ABOUT FIVE TIMES A WEEK, ITS EXACT…

Read full complaint

I PURCHASED A USED 2000 PONTIAC GRAND AM SE IN SEPT. OF 2003, IN DECEMBER OF 2003 I STARTED HAVING A PROBLEM WITH THE SIGNAL LIGHTS, THEY ONLY WORK SOMETIMES, AT FIRST I THOUGHT I BLEW A FUSE, THAT WAS CHANGED AT THE GARAGE, AND THEY STOPPED WORKING AGAIN ON MY WAY HOME...SINCE THEN I LOSE THEM ABOUT FIVE TIMES A WEEK, ITS EXACTLY THE PROBLEM DISCRIBED IN THE ARTICLE TELLING ABOUT RECALL NUMBER 03043, I CALLED THE PONTIAC HOTLINE WITH MY VIN NUMBER AND WAS TOLD THAT PARTICULAR RECALL DOES NOT PERTAIN TO MY VEHICLE......THATS FUNNY, ITS DOING EXACTLY WHAT THE RECALL STATES NEEDS FIXING........CHERYL AMES. *AK

NHTSA ODI #10060539

Mileage unknown · Mar 1, 2004
Engine And Engine Cooling

CONSUMER HAD BEEN ADDING COOLANT, BUT DID NOT INITIALLY REALIZE THAT IT WAS AN INTAKE MANIFOLD PROBLEM. CONSUMER TOOK VEHICLE TO DEALER FOR REGULAR MAINTENANCE, AND WAS TOLD THAT THE UPPER AND LOWER PARTS OF INTAKE MANIFOLD WAS LEAKING. CONSUMER WAS ADDING MORE ANTIFREEZE THAN USUAL BECAUSE INDICATOR WAS READING LOW CO…

Read full complaint

CONSUMER HAD BEEN ADDING COOLANT, BUT DID NOT INITIALLY REALIZE THAT IT WAS AN INTAKE MANIFOLD PROBLEM. CONSUMER TOOK VEHICLE TO DEALER FOR REGULAR MAINTENANCE, AND WAS TOLD THAT THE UPPER AND LOWER PARTS OF INTAKE MANIFOLD WAS LEAKING. CONSUMER WAS ADDING MORE ANTIFREEZE THAN USUAL BECAUSE INDICATOR WAS READING LOW COOLANT. *AK

NHTSA ODI #10061082

36,000 miles · Mar 1, 2004
Electrical System

THIS CAR HAS HAD ONE ELETRICAL SYSTEM FAILURE AFTER ANOTHERE CAUSED THE FOLLOWING PROBLEMS:1) TERMINALS IN THE TAIL LIGHT ASSEMBLY ARE NOT GREASED AND HAVE RUSTED AWAY. HENCE TURN SIGNALS AND BRAKE LIGHTS DO NOT WORK.2) ALL FOUR BACK UP LIGHTS DO NOT WORK AT ALL. 3) THE 5 SPEED HEATER/AC BLOWER ONLY WORKS ON SPEEDS 3-5. 4)…

Read full complaint

THIS CAR HAS HAD ONE ELETRICAL SYSTEM FAILURE AFTER ANOTHERE CAUSED THE FOLLOWING PROBLEMS:1) TERMINALS IN THE TAIL LIGHT ASSEMBLY ARE NOT GREASED AND HAVE RUSTED AWAY. HENCE TURN SIGNALS AND BRAKE LIGHTS DO NOT WORK.2) ALL FOUR BACK UP LIGHTS DO NOT WORK AT ALL. 3) THE 5 SPEED HEATER/AC BLOWER ONLY WORKS ON SPEEDS 3-5. 4) ENGINE POWER SURGES IN COLD WEATHER.5) SERVICE ENGINE LIGHTS, ABS LIGHT, TRACTION CONTROL OFF LIGHT AND CHECK ENGINE LIGHT ALL COME ON AND GO OUT WITHOUT REASON. 6) ON ONE OCCASION THE CAR STALLED WHILE CRUISING AT 65MPH. ONCE I GOT IT TO THE SIDE OF THE ROAD, I WAS ABLE TO RETART THE ENGINE AND CONTINUE DRIVING. 7) FUEL REGULATOR SOMETIMES LEAKS, CAUSING A GAS ODER IN THE CABIN. 8) THE VOLUME CONTROL ON THE RADIO DOESN'T WORK. I AM LISTING THE NUMBER OF FAILURES AS 730, BECAUSE EVERY DAY DURING THE LAST 2 YEARS AT LEAST ONE OF THESE THINGS HAS HAPPENED. *AK

NHTSA ODI #10060121

Mileage unknown · Mar 1, 2004
Exterior Lighting

THE TURN SIGNALS/ HAZARD SIGNAL, WORK AT TIMES BUT THEN DON'T AT OTHER TIMES. YOU NEVER KNOW WHEN YOU ARE TURNING WHETHER THEY WILL WORK OR NOT. I FOUND ON THE GM WEB SITE AS WELL AS YOUR SITE, THAT THERE WAS A RECALL FOR THIS PROBLEM. GM HOWEVER SAYS THAT THE RECALL DOES NOT COVER MY PARTICULAR CAR BECAUSE IT WAS MAUFACTURED…

Read full complaint

THE TURN SIGNALS/ HAZARD SIGNAL, WORK AT TIMES BUT THEN DON'T AT OTHER TIMES. YOU NEVER KNOW WHEN YOU ARE TURNING WHETHER THEY WILL WORK OR NOT. I FOUND ON THE GM WEB SITE AS WELL AS YOUR SITE, THAT THERE WAS A RECALL FOR THIS PROBLEM. GM HOWEVER SAYS THAT THE RECALL DOES NOT COVER MY PARTICULAR CAR BECAUSE IT WAS MAUFACTURED AUG OF 99 AND THE RECALL IS FOR CARS BUILT BETWEEN FEB. 2000 & MAY 2001. IF THE CAR IS EXPERENCING THE EXACT SAME PROBLEM, WHICH IS A DEFINATE SAFETY PROBLEM SHOULDN'T THE RECALL COVER MY CAR? PEOPLE TRAVELING BEHIND ME ARE NOT GOING TO KNOW MY INTENTIONS TO TURN IF THE SIGNALS DECIDE NOT TO WORK AT THAT PARTICULAR TIME. THANK YOU IN ADVANCE FOR YOUR ASSISTANCE WITH MY SAFETY CONCERN. TONYA ANDREWS. *AK

NHTSA ODI #10060090

33,000 miles · Feb 23, 2004
Steering

POWER STEERING FAILURE, SHAFT IN POWER STEERING UNIT WAS WORN SO BADLY THAT IT BROKE. G M STATES THAT THE PART IS NOT DEFECTIVE AND REPAIRS ARE MORE THAN FIVE HUNDRED DOLLARS,ONLY 33,000 MILES ON VEHICLE,BUT WARRENTY HAS TIMED OUT.*AK THIS IS A SAFETY ISSUE BECAUSE I CANNOT STEER VEHICLE WITHOUT POWER ASSIST STEERING,SO VEHI…

Read full complaint

POWER STEERING FAILURE, SHAFT IN POWER STEERING UNIT WAS WORN SO BADLY THAT IT BROKE. G M STATES THAT THE PART IS NOT DEFECTIVE AND REPAIRS ARE MORE THAN FIVE HUNDRED DOLLARS,ONLY 33,000 MILES ON VEHICLE,BUT WARRENTY HAS TIMED OUT.*AK THIS IS A SAFETY ISSUE BECAUSE I CANNOT STEER VEHICLE WITHOUT POWER ASSIST STEERING,SO VEHICLE IS NOT DRIVEABLE UNTILL REPAIRED.

NHTSA ODI #10058745

Mileage unknown · Feb 22, 2004
Fuel System, Gasoline

I TOOK MY CAR IN BECAUSE IT WOULDN'T CRANK. AFTER THREE WEEKS, THE MECHANIC SAID IT WAS BECAUSE IT DIDN'T HAVE ANY GAS IN IT!! THE GAS GAUGE SAID IT HAD 3/4 TANK. HE REPLACED A SENSOR FOR THE FUEL TANK AND SAID THAT WOULD TAKE CARE OF IT. FOUR DAYS LATER, IT'S DOING IT AGAIN!!! I'VE SEEN WHERE THERE HAVE BEEN SEVERAL OTHER …

Read full complaint

I TOOK MY CAR IN BECAUSE IT WOULDN'T CRANK. AFTER THREE WEEKS, THE MECHANIC SAID IT WAS BECAUSE IT DIDN'T HAVE ANY GAS IN IT!! THE GAS GAUGE SAID IT HAD 3/4 TANK. HE REPLACED A SENSOR FOR THE FUEL TANK AND SAID THAT WOULD TAKE CARE OF IT. FOUR DAYS LATER, IT'S DOING IT AGAIN!!! I'VE SEEN WHERE THERE HAVE BEEN SEVERAL OTHER COMPLAINTS OF THE SAME TYPE. WHY HASN'T THERE BEEN A RECALL TO FIX THIS? THIS IS A SAFETY ISSUE SINCE IT WOULD LEAVE PEOPLE STRANDED WITHOUT ANY WARNING! *JB

NHTSA ODI #10058690

60,000 miles · Feb 20, 2004
Exterior Lighting

WHILE DRIVING TURN SIGNALS STOPPED WORKING. DEALER STATED TURN SIGNAL FLASHER NEEDED TO BE REPLACED, BUT THE PARTS WERE ON BACK ORDER. *AK

NHTSA ODI #10059527

52,500 miles · Feb 19, 2004
Engine And Engine Cooling

I HAVE THREE COMPLAINTS ON MY 2000 GRAND AM SE: 1. I JUST HAD TO REPLACE MY INTAKE MANIFOLD. IT HAD A HAIRLINE CRACK IN IT THAT THE DEALER INFORMED ME HAD TO BE A MANUFACTURER DEFAULT BECAUSE IT COULDN'T HAVE CRACKED ON ITS OWN. I PAID $600 TO HAVE THIS FIXED IN TOTAL. 2. MY AIR CONDITIONER HASN'T HELD A CHARGE SINCE THE…

Read full complaint

I HAVE THREE COMPLAINTS ON MY 2000 GRAND AM SE: 1. I JUST HAD TO REPLACE MY INTAKE MANIFOLD. IT HAD A HAIRLINE CRACK IN IT THAT THE DEALER INFORMED ME HAD TO BE A MANUFACTURER DEFAULT BECAUSE IT COULDN'T HAVE CRACKED ON ITS OWN. I PAID $600 TO HAVE THIS FIXED IN TOTAL. 2. MY AIR CONDITIONER HASN'T HELD A CHARGE SINCE THE END OF 2003. I HAVEN'T HAD THAT REPAIRED YET SO I HAVE NO IDEA WHAT IT WILL COST. 3. MY "SERVICE ENGINE SOON" LIGHT KEEPS COMING ON. I'M NEVER SURE IF THERE IS OR ISN'T A PROBLEM. ONE DAY IT'S ON, THE NEXT DAY IT'S OFF. I JUST DON'T UNDERSTAND WHY A VEHICLE THAT IS ONLY THREE YEARS OLD CAN HAVE SO MANY ISSUES. I HAVE REPLACED THE BRAKES ONCE AND ALREADY NEED TO DO SO AGAIN. HOWEVER, I AM VERY UPSET ABOUT THE INTAKE MANIFOLD AND AIR CONDITIONER. AN AIR CONDITIONER SHOULDN'T GO OUT ON A THREE YEAR OLD CAR. THAT IS JUST UNACCEPTABLE. I STILL OWE TWO MORE YEARS ON THE CAR AND AM AFRAID OF WHAT WILL BREAK NEXT. I WOULD LIKE TO BE COMPENSATED FOR THIS DEFAULT ON A FAIRLY NEW VEHICLE. I DO WANT TO SAY THAT I JUST LOVED MY CAR WHEN I GOT IT, BUT I DON'T WANT TO CONSTANTLY BE PAYING FOR MAJOR REPAIRS ON A VEHICLE THAT SHOULDN'T REQUIRE THEM.

NHTSA ODI #10058492

Official recalls

5

14V400000 · Electrical System:ignition

Jul 3, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

03V327000 · Exterior Lighting:hazard Flashing Warning Lights:switch

Aug 28, 2003

CERTAIN PASSENGER VEHICLES HAVE HAZARD WARNING SWITCHES THAT MAY EXPERIENCE SOLDER JOINT CRACKING CAUSED BY RAPID TEMPERATURE TRANSITIONS AND THE SOLDERING PROCESS. IF SOLDER JOINT CRACKING OCCURS AND RESULTS IN AN OPEN CIRCUIT, THE TURN SIGNALS/HAZARD LAMPS BECOME INTERMITTENT OR INOPERATIVE.

Consequence & remedy

Consequence: WHEN THE TURN SIGNALS ARE INOPERATIVE, THE DRIVER CANNOT USE THEM TO SIGNAL INTENT TO TURN THAT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE HAZARD WARNING SWITCH. OWNER NOTIFICATION BEGAN ON FEBRUARY 5, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.

00V372000 · Power Train:manual Transmission

Nov 13, 2000

VEHICLE DESCRIPTION: CERTAIN PASSENGER VEHICLES EQUIPPED WITH MANUAL TRANSAXLES (RPO M86) FAIL TO COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 114, "THEFT PROTECTION." WHEN A DRIVER ATTEMPTS TO SHIFT FROM 5TH GEAR TO REVERSE, A SHIFT INHIBITOR CAUSES THE TRANSMISSION TO BE MECHANICALLY IN 4TH GEAR EVEN THOUGH THE SHIFT LEVER INDICATES REVERSE GEAR.

Consequence & remedy

Consequence: IN THIS SITUATION, THE KEY CAN BE REMOVED FROM THE IGNITION WHILE THE TRANSMISSION IS IN A FORWARD GEAR, WHICH IS NOT PERMITTED BY THE STANDARD.

Remedy: DEALERS WILL DISABLE THE 5TH/REVERSE INHIBITOR BY REMOVING A RETAINING PIN AND REPLACE THE SHIFTER ASSEMBLY.

00V140000 · Structure:body

May 18, 2000

VEHICLE DESCRIPTION: THESE VEHICLES DO NOT COMPLY WITH THE OCCUPANT PROTECTION REQUIREMENTS OF FMVSS NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." THE CONSOLE COVER ON THESE VEHICLES DOES NOT STAY CLOSED WHEN A SPECIFIED VERTICAL LOAD IS APPLIED.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, THE CONSOLE COVER COULD OPEN AND THE COVER OR ITEMS STORED UNDER IT COULD INJURE AN OCCUPANT.

Remedy: DEALERS WILL REPLACE THE CONSOLE LATCH MECHANISM.

00V116000 · Suspension:rear

Apr 18, 2000

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE BOLT THAT ATTACHES THE REAR SUSPENSION TRAILING ARM TO THE LEFT REAR KNUCKLE MAY NOT HAVE BEEN TIGHTENED TO SPECIFICATIONS DURING ASSEMBLY.

Consequence & remedy

Consequence: THE BOLT COULD BACK COMPLETELY OUT OF THE JOINT AFFECTING VEHICLE CONTROL.

Remedy: DEALERS WILL TIGHTEN THIS BOLT.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

5

RQ04005 · Turn Signal Failures

Opened Jun 18, 2004 · Closed Nov 30, 2004

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal:switch

GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Exterior Lighting:hazard Flashing Warning Lights:switch

GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Exterior Lighting:turn Signal:switch

GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

EA02037 · Turn Signal Failures

Opened Dec 23, 2002 · Closed Sep 5, 2003

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Additional source detail variants (4)

Exterior Lighting:hazard Flashing Warning Lights

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:hazard Flashing Warning Lights:switch

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:turn Signal

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:turn Signal:switch

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

EA02028 · Erratic Fuel Gauge

Opened Sep 30, 2002 · Closed Dec 30, 2003

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Fuel System, Gasoline

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

PE02066 · Engine Stall Due To Fuel Starvation

Opened Sep 6, 2002 · Closed Nov 3, 2003

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Other; Fuel System, Other:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Additional source detail variants (4)

Fuel System, Gasoline:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Gasoline

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Other:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Other

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

SQ01002 · Erratic Fuel Gauge

Opened Jan 26, 2001 · Closed Sep 30, 2002

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available