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2004 Kia Sedona

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Kia Sedona do not stand out strongly from the model-year median of 120.

About this comparison →

When problems were reported

Mileage at the reported incident

129 reports with mileage · 46 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Wheels. Review the 32 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 28 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

10 crash reports13 fire reports8 injury reports

What owners actually said

175 reports
8,487 miles · Nov 15, 2005
SeatsService Brakes, HydraulicWheels

KIA SEDONA REAR OUTER BEARINGS AND/OR HUB ASSEMBLY NEEDING REPLACED. *TS WHEN THE CONSUMER ARRIVED AT THE DEALERSHIP, SHE INFORMED THE REPRESENTATIVE THE LEFT REAR SEAT WOULD NOT COME OUT AND THE AIR BAG LIGHT WAS ON. WHEN THE CONSUMER WENT TO PICK UP THE VAN AND AFTER GOING OVER THE PAPERWORK, SHE NOTICED ONLY THE AIR BAG LIGH…

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KIA SEDONA REAR OUTER BEARINGS AND/OR HUB ASSEMBLY NEEDING REPLACED. *TS WHEN THE CONSUMER ARRIVED AT THE DEALERSHIP, SHE INFORMED THE REPRESENTATIVE THE LEFT REAR SEAT WOULD NOT COME OUT AND THE AIR BAG LIGHT WAS ON. WHEN THE CONSUMER WENT TO PICK UP THE VAN AND AFTER GOING OVER THE PAPERWORK, SHE NOTICED ONLY THE AIR BAG LIGHT WAS FIXED AND EVERYTHING ELSE THE PARTS WERE ON ORDER. AFTER GETTING ANOTHER APPOINTMENT, THE CONSUMER THEN TOLD THE DEALER SHE WAS EXPERIENCING A PULSATION WHEN IN THE BRAKES. THE DEALER TOLD THE CONSUMER THE BRAKES WERE NOT A PART OF THE WARRANTY, HOWEVER THEY WOULD TAKE THE RESPONSIBILITY FOR THE ROTORS, BUT THE CONSUMER WOULD HAVE TO PAY FOR THE BRAKE PADS. THE CONSUMER STATED THE PULSATION PROBLEM HAD NEVER BEEN FIXED. THE CONSUMER WAS TOLD NOW THE REAR BRAKES WERE PULSATING. *JB

NHTSA ODI #10144259

15,950 miles · Nov 2, 2005
Parking Brake

AN OBJECT STRUCK THE PASSENGER SIDE REAR AXLE BETWEEN THE SPRING AND TIRE CAUSING THE EMERGENCY BRAKE CABLE TO SET THE BRAKE ON THE RIGHT REAR WHEEL WHILE I WAS TRAVELING AT 65 MPH ON AN INTERSTATE HIGHWAY. AN EMERGENCY STOP WAS REQUIRED TO MAINTAIN CONTROL. IN ORDER TO SAFELY DRIVE THE VEHICLE, THE CABLE HAD TO BE FORCED BACK…

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AN OBJECT STRUCK THE PASSENGER SIDE REAR AXLE BETWEEN THE SPRING AND TIRE CAUSING THE EMERGENCY BRAKE CABLE TO SET THE BRAKE ON THE RIGHT REAR WHEEL WHILE I WAS TRAVELING AT 65 MPH ON AN INTERSTATE HIGHWAY. AN EMERGENCY STOP WAS REQUIRED TO MAINTAIN CONTROL. IN ORDER TO SAFELY DRIVE THE VEHICLE, THE CABLE HAD TO BE FORCED BACK TO ITS ORIGINAL POSITION TO FREE THE BRAKE. *JB

NHTSA ODI #10141562

24,000 miles · Oct 24, 2005
Suspension

DT: THE CONTACT STATED THAT WHILE DRIVING THE LEFT REAR PASSENGER WHEEL CAME LOOSE FROM THE VEHICLE WITH THE TIRE AS WELL AS THE LUGS NUTS STILL INTACT. THE CONTACT WAS ABLE TO COAST INTO A GAS STATION BEFORE THE WHEEL CAME COMPLETELY OFF. BEFORE THIS INCIDENT RECALL 05V232000 REPAIRS WERE PERFORMED ON REAR WHEEL BEARINGS FO…

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DT: THE CONTACT STATED THAT WHILE DRIVING THE LEFT REAR PASSENGER WHEEL CAME LOOSE FROM THE VEHICLE WITH THE TIRE AS WELL AS THE LUGS NUTS STILL INTACT. THE CONTACT WAS ABLE TO COAST INTO A GAS STATION BEFORE THE WHEEL CAME COMPLETELY OFF. BEFORE THIS INCIDENT RECALL 05V232000 REPAIRS WERE PERFORMED ON REAR WHEEL BEARINGS FOR WATER BY A LOCAL KIA DEALERSHIP. THE DEALERSHIP INSPECTED THE INSIDE WHEEL BEARINGS . THE VEHICLE WAS TOWED BACK TO THE KIA DEALERSHIP. THE DEALER COULD NOT DETERMINE WHY THIS OCCURRED, AND COULD NOT FIND ANY MOISTURE WITHIN THE BEARINGS. THE VEHICLE IS CURRENTLY AT THE DEALER FOR REPAIRS. *AK

NHTSA ODI #10140618

Mileage unknown · Oct 18, 2005
Service Brakes, HydraulicSuspension

DT: THE CONTACT OWNS A 2004 KIA SEDONA. WHEN APPLYING THE BRAKES THE WHOLE FRONT END VIBRATED. DID NOT HEAR NOISES WHEN APPLYING THE BRAKES. SHE NOTICED THIS AROUND TWO MONTHS AGO. THE CONSUMER MOTHER-IN -LAW ALSO HAD A 2005 KIA SEDONA AND SHE EXPERIENCED THE SAME PROBLEM. THE CONSUMER TOOK CAR TO A DEALER, AND THEY TOLD…

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DT: THE CONTACT OWNS A 2004 KIA SEDONA. WHEN APPLYING THE BRAKES THE WHOLE FRONT END VIBRATED. DID NOT HEAR NOISES WHEN APPLYING THE BRAKES. SHE NOTICED THIS AROUND TWO MONTHS AGO. THE CONSUMER MOTHER-IN -LAW ALSO HAD A 2005 KIA SEDONA AND SHE EXPERIENCED THE SAME PROBLEM. THE CONSUMER TOOK CAR TO A DEALER, AND THEY TOLD HER THAT IT WAS NOT THE BRAKES. THEY WERE NOT SURE WHAT IT WAS. THE CONSUMER SAID THIS HAPPENS AT ANY SPEED.*AK *JB

NHTSA ODI #10137825

24,717 miles · Oct 12, 2005
Vehicle Speed ControlCrashInjury

DRIVING VEHICLE AS NORMAL ON RTE 1 NORTH. ATTEMPTED TO SLOW VEHICLE TO STOP AT AMBER COLORED LIGHT BEFORE INTERSECTION WITH E. GRAND AVE,VEHICLE TRAVELING OVER 5 MPH BUT UNDER 10 MPH AT THIS TIME, APPLIED BRAKES, VEHICLE DID NOT SLOW DOWN. PUMPED BRAKES AND PUSHED BRAKE PEDAL TO FLOOR OF VEHICLE TO NO AVAIL, VEHICLE STILL MOVI…

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DRIVING VEHICLE AS NORMAL ON RTE 1 NORTH. ATTEMPTED TO SLOW VEHICLE TO STOP AT AMBER COLORED LIGHT BEFORE INTERSECTION WITH E. GRAND AVE,VEHICLE TRAVELING OVER 5 MPH BUT UNDER 10 MPH AT THIS TIME, APPLIED BRAKES, VEHICLE DID NOT SLOW DOWN. PUMPED BRAKES AND PUSHED BRAKE PEDAL TO FLOOR OF VEHICLE TO NO AVAIL, VEHICLE STILL MOVING , MAINTAINING SPEED,AND ABOUT TO TRAVEL THROUGH RED LIGHT AT INTERSECTION, ALSO APPLIED EMERGENCY BRAKE, VEHICLE DID NOT STOP, VEHICLE PROCEEDED THROUGH RED LIGHT AND COLLIDED WITH ANOTHER VEHICLE TRAVELING EAST BOUND ON E.GRAND AVENUE, AFTER COLLISION TURNED OFF VEHICLE, VEHICLE RESTARTED, TESTED BRAKES ON SIDE OF ROAD, BRAKES WERE APPLIED BUT DID NOT FUNCTION NORMALLY, WHEN BRAKES WERE APPLIED THEY HESITATED AND YOU COULD STILL PUSH PEDAL TO FLOOR WITHOUT STOPPING VEHICLE. TURNED OFF CAR AGAIN AND RESTARTED FOR LATER TESTING BY POLICE OFFICER. LATER TESTING SHOWED BRAKES "APPEARED" TO FUNCTION NORMALLY. CAR WAS DRIVEN TO DEALER FOR FURTHER TESTING, OBSERVING BRAKES JERKING AND HESITATING. CAR HAD NOT DEMONSTRATED THIS BEHAVIOR PRIOR TO INCIDENT. MECHANIC CALLED IN SPECIALIST, AS PER MANUFACTURER, TO MAKE ASSESSMENT OF BRAKES. RECALL NOTICE RECEIVED FOR DEFECTIVE THROTTLE, PRODUCING SAME EFFECT AS DEMONSTRATED AT INCIDENT. INFORMED MECHANIC OF RECALL NOTICE UPON RECEIPT,RECALL REPAIRED AS PER DEALER MECHANIC. CAR HAS NOT PRODUCED SAME EFFECT SINCE. *NM

NHTSA ODI #10139518

Mileage unknown · Oct 4, 2005
Suspension

DT: THE CALLER RECEIVED RECALL LETTER CONCERNING OUTER REAR WHEEL BEARING IN JUNE AND HAS NOT BEEN ABLE TO GET WORK DONE. THE CALLER HAS NOT EXPERIENCED ANY PROBLEMS YET. DEALER SAID THE PARTS WERE ON BACK ORDER. MANUFACTURER SAID THEY WOULD CALL THE DEALER AND FIND OUT WHY THE CALLER COULD NOT GET PARTS. THEY WERE TOLD THE …

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DT: THE CALLER RECEIVED RECALL LETTER CONCERNING OUTER REAR WHEEL BEARING IN JUNE AND HAS NOT BEEN ABLE TO GET WORK DONE. THE CALLER HAS NOT EXPERIENCED ANY PROBLEMS YET. DEALER SAID THE PARTS WERE ON BACK ORDER. MANUFACTURER SAID THEY WOULD CALL THE DEALER AND FIND OUT WHY THE CALLER COULD NOT GET PARTS. THEY WERE TOLD THE CALLER WAS ON TOP OF LIST WHEN PARTS COME IN. CALLER WAS CONCERNED ABOUT THE SAFETY ISSUE OF THE WHEEL BEARING WENT OUT. THE CALLER SAID THE RECALL LETTER STATED THAT THE PROBLEM COULD LEAD TO A CRASH IF IT WAS NOT REPAIRED. *AK

NHTSA ODI #10138527

Mileage unknown · Oct 4, 2005
Wheels

WE TOOK OR 2004 SEDONDA EX. TO WESTON PONTIAC FOR A RECALL ON THE THROTTLE CABLE, MY WIFE ALSO SHOWED THEM THE LETTER FOR THE RECALL ON THE ALLOY WHEELS ASKED FOR THEM TO CHECK REAR BEARINGS FOR MOISTURE IN FEAR OF A CRASH. AFTER 3 HRS SHE WAS SENT HOME SAID IT WAS GOOD AND THEY WOULD ORDER PARTS. SOMETHING DIDN'T SEEM RIGHT SO …

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WE TOOK OR 2004 SEDONDA EX. TO WESTON PONTIAC FOR A RECALL ON THE THROTTLE CABLE, MY WIFE ALSO SHOWED THEM THE LETTER FOR THE RECALL ON THE ALLOY WHEELS ASKED FOR THEM TO CHECK REAR BEARINGS FOR MOISTURE IN FEAR OF A CRASH. AFTER 3 HRS SHE WAS SENT HOME SAID IT WAS GOOD AND THEY WOULD ORDER PARTS. SOMETHING DIDN'T SEEM RIGHT SO I HAD HER TAKE IT TO BE CHECKED BY OTHER TECH. HIS FINDINGS WAS MOISTURE AND WAS CORRODED WITH RUST. LATER WHEN I WAS TALKING TO KIA'S CAC THEY GOT WESTON PONTIAC ON THE PHONE THE SHOP SAID THEY NEVER HAD TIME TO CHECK REAR BEARINGS WE WERE LUCKY THAT NO ONE WAS INJURED OR DEATHS WE HAVE GOTTEN A RUN AROUND FROM THEM LIES AND ONLY FIXING 1/2 THE PROBLEM. SAYING OUR PARTS ARE IN AND THEY DID NOT EVEN HAVE THEM JUST THAT KIA HAS CALLED AND WANTED TO GET THEM OFF THEIR BACKS. WE WERE ALSO TOLD TO KEEP CHECKING FOR MOISTURE IN THE BEARINGS AND JUST BRING IT WHEN WE DO. ITS LIKE SAYING DRIVE WITH YOUR EYES CLOSED YOU NEVER KNOW WHEN YOU MAY CRASH, AS THE RECALL SAYS I DON'T LIKE THAT ODDS WITH MY WIFE & GRANDCHILDREN LIVES AT HAND. KIA( KARRIE) IS WHO I SPOKE TO & GAVE ME THIS # K1016279 TO REFER TO MY COMPLAINT SAID WELL YOUR VAN IS FIXED AND NO ONE GOT HURT I DON'T SEE WHAT YOUR PROBLEM IS. THE LIE TO MY WIFE SAYING OR VAN WAS OK WHEN NEVER CHECK AND WAS NOT THE RISK THEY PUT MY LOVED ONES IN WITH NO CONCERN FOR THEIR LIVES AND THAT THEY NEVER FIXED IT THEY PUT A BANDAID ON IT JUST TO GET US AND THIS RECALL OFF THEM. I KNOW THE RECALL WAS NOT ON THE RENTAL BUT IT WAS NOT SAFE TO BE OUT ON THE ROAD THE TIRES WERE BOLD AND WAS OUT OF ALIGNMENT THAT IT PULLED SO HARD TO THE RIGHT. THE ONLY THING THEY COULD SAY WAS NO ONE TOLD US. SO THEY PUT US FROM ONE DANGER RIGHT INTO ANOTHER. PLEASE SOMETHING NEEDS TO BE DONE TO STOP THEM HOW MANY OTHERS HAVE THEY SENT OFF SAYING THEIR VEHICLE IS OK AND NOT. THANK-YOU FOR YOUR TIME AND CONCERN IN THIS MATER ALBERT SMITH . *JB

NHTSA ODI #10138436

7,174 miles · Sep 28, 2005
Service Brakes, Hydraulic

DT: THE CONTACT COMPLAINED ABOUT BRAKE PROBLEM FOUR MONTHS AFTER SHE BOUGHT THE CAR. THE CAR STARTED TO SHIMMY. AFTER SHE HAD THE CAR TEN MONTHS WITH 7,174 MILES ON IT SHE TOOK THE CAR TO THE DEALER, AND THE DEALER CHANGED THE ROTORS AND THEN THE DRUMS. ABOUT TWO MONTH LATER WHEN THE CAR HAD 8,317 MILES ON IT THE VEHICL…

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DT: THE CONTACT COMPLAINED ABOUT BRAKE PROBLEM FOUR MONTHS AFTER SHE BOUGHT THE CAR. THE CAR STARTED TO SHIMMY. AFTER SHE HAD THE CAR TEN MONTHS WITH 7,174 MILES ON IT SHE TOOK THE CAR TO THE DEALER, AND THE DEALER CHANGED THE ROTORS AND THEN THE DRUMS. ABOUT TWO MONTH LATER WHEN THE CAR HAD 8,317 MILES ON IT THE VEHICLE STARTED DOING IT AGAIN. THE DEALER TOLD THE CONTACT THEY COULD NOT FIX IT UNDER WARRANTY BECAUSE THIS WAS NOT A SAFETY ISSUE. SHE BOUGHT THE CAR BRAND NEW IN MAY-2004. *AK

NHTSA ODI #10137967

Mileage unknown · Sep 23, 2005
Engine And Engine CoolingService Brakes, HydraulicSuspension

DT: THE CONTACT OWNS A 2004 KIA SEDONA MINI VAN. THE CONTACT STATED THEIR RECALL 03V158000 CONCERNING ABS BRAKES WAS ISSUED IN 2003 FOR THE 2003 KIA SEDONA. THIS VEHICLE WAS HAVING THE SAME PROBLEM AS STATED IN THE RECALL. HOWEVER THE MANUFACTURER WILL NOT INCLUDE 2004 IN THE RECALL. FRONT ENDS SHIMMIED WHILE BRAKING. SHE …

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DT: THE CONTACT OWNS A 2004 KIA SEDONA MINI VAN. THE CONTACT STATED THEIR RECALL 03V158000 CONCERNING ABS BRAKES WAS ISSUED IN 2003 FOR THE 2003 KIA SEDONA. THIS VEHICLE WAS HAVING THE SAME PROBLEM AS STATED IN THE RECALL. HOWEVER THE MANUFACTURER WILL NOT INCLUDE 2004 IN THE RECALL. FRONT ENDS SHIMMIED WHILE BRAKING. SHE WAS CONCERNED BECAUSE THE RECALL STATED THAT THIS COULD CAUSE EXTENDED STOPPING DISTANCES AND RESULT IN A CRASH. KIA HAS TURNED THE ROTORS AND PADS FOUR TIMES. WHILE MAKING A HARD STOP WHEN COMING OFF OF A FREEWAY THE FRONT END, STEERING WHEEL, AND THE ENTIRE VEHICLE SHOOK AND SHIMMIED. THE CONTACT HAD THIS PROBLEM SINCE THE PURCHASE OF THE VEHICLE ON MARCH 14, 2004. THE DEALERSHIP AND MANUFACTURER WERE NOT WILLING TO REPAIR THE VEHICLE RIGHT NOW UNDER THE RECALL. SHE WAS IN TOUCH WITH ARBITRATION, AND WITH CONSUMER AFFAIRS TO POSSIBLY APPLY THE LEMON LAW FOR THIS VEHICLE. SHE HAS A LETTER THAT WAS WRITTEN FROM KIA GENERAL SALES MANAGER, WHERE SHE TAKES VEHICLE IN FOR SERVICE. THE LETTER STATED: THAT 2003 RECALL CAME FROM KIA MOTOR CORPORATION NOT FROM DEALERSHIP. THEREFORE, SHE MIGHT QUALIFY FOR THE LEMON LAW. ALSO, TOLD HER TO PURSUE THE PROBLEM THAT WAY. THE CONTACT HAS COPIES OF THE LETTERS AVAILABLE FROM THE AGENCIES THAT SHE CORRESPONDED WITH. THE CONSUMER ALSO HEARD A TICKING NOISE COMING FROM THE ENGINE *AK *NM

NHTSA ODI #10135096

Mileage unknown · Sep 20, 2005
Vehicle Speed Control

I HAVE RECEIVED A SAFETY RECALL NOTICE FROM KIA MOTORS AMERICA, INC DATED AUGUST 29, 2005, NOTIFYING ME THAT MY 2004 KIA SEDONA REQUIRES IMMEDIATE SERVICE AT NO COST TO MODIFY A PROTECTIVE SLEEVE AROUND THE THROTTLE CABLE. I HAVE CONTACTED NATIONWIDE KIA, THE DEALERSHIP WHERE I PURCHASED THE VEHICLE (SEE CONTACT INFORMATION BEL…

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I HAVE RECEIVED A SAFETY RECALL NOTICE FROM KIA MOTORS AMERICA, INC DATED AUGUST 29, 2005, NOTIFYING ME THAT MY 2004 KIA SEDONA REQUIRES IMMEDIATE SERVICE AT NO COST TO MODIFY A PROTECTIVE SLEEVE AROUND THE THROTTLE CABLE. I HAVE CONTACTED NATIONWIDE KIA, THE DEALERSHIP WHERE I PURCHASED THE VEHICLE (SEE CONTACT INFORMATION BELOW), WITHOUT A RESPONSE TO DATE. NATIONWIDE KIA 1600 YORK RD TIMONIUM, MD 21093 PH: (410) 561-9000 FX: (410) 561-1967 . *NM

NHTSA ODI #10137124

Official recalls

2

05V329000 · Vehicle Speed Control:cables

Jul 20, 2005

ON CERTAIN MINI VANS, FREEZING CONDITIONS CAN CAUSE WATER ON THE THROTTLE CABLE TO FREEZE DURING NORMAL OPERATION. RESISTANCE TO MOVEMENT OF THE THROTTLE CABLE CAN OCCUR WHEN THE DRIVER LIFTS THEIR FOOT OFF OF THE GAS PEDAL.

Consequence & remedy

Consequence: THIS CAN CAUSE THE CABLE TO STICK, THUS PREVENTING THE ENGINE FROM RETURNING TO IDLE AND CAUSING THE VEHICLE TO MAINTAIN SPEED OR ACCELERATE. SUCH AN EVENT CAN OCCUR WITHOUT WARNING AND COULD CAUSE A CRASH.

Remedy: DEALERS WILL MODIFY A PROTECTIVE SLEEVE AROUND THE THROTTLE CABLE. THE RECALL BEGAN ON AUGUST 15, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.

05V232000 · Wheels

May 19, 2005

ON CERTAIN MINI VANS EQUIPPED WITH ALLOY WHEELS, MOISTURE CAN ACCUMULATE AROUND THE REAR HUB CAPS CAUSING DAMAGE TO THE OUTER WHEEL BEARING.

Consequence & remedy

Consequence: WHEEL BEARING FAILURE MAY OCCUR WITHOUT WARNING WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE REAR HUB CAPS FREE OF CHARGE. UPON INSPECTION, SOME VEHICLES WILL ALSO REQUIRE REPLACEMENT OF THE REAR OUTER BEARINGS AND/OR HUB ASSEMBLY. THE RECALL BEGAN ON JUNE 13, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA08017 · Steering Intermediate Shaft Binding

Opened Aug 28, 2008 · Closed Jul 1, 2009

Status: closed (inferred from source dates) · Steering

ODIS ANALYSIS OF WARRANTY DATA SHOWS THAT THE ALLEGED DEFECT HAS OCCURRED AT A RELATIVELY HIGH FREQUENCY IN SALT-BELT STATES (5.9 PERCENT).HOWEVER, THE TESTS CONDUCTED BY ODI AND KIA HAVE SHOWN THAT THE ALLEGED DEFECT HAS A MINIMAL EFFECT ON STEERING EFFORTS.IN ADDITION, ODI INTERVIEWS OF OWNERS WHO EXPERIENCED THE ALLEGED DEFECT SHOWED THAT IN MOST CASES THE PROBLEM WAS PRECEDED BY MONTHS OR YEARS OF NOISE OR A GRADUAL INCREASE IN STEERING EFFORTS AND WAS MORE OF A NUISANCE CONCERN. THERE HAS BEEN ONE ALLEGATION OF A MINOR CRASH RELATED TO THE ALLEGED DEFECT, INVOLVING A MY 2003 KIA SEDONA WITH 59,900 MILES.THE VEHICLE HAD BEEN CHECKED TWICE IN THE PREVIOUS NINE MONTHS BY A DEALER FOR COMPLAINTS OF STIFF STEERING AND THAT THE VEHICLE FELT LIKE IT WAS INTERMITTENTLY LOSING POWER ASSIST.THE CRASH OCCURRED AS THE DRIVER WAS ATTEMPTING TO MAKE A LEFT TURN WHILE TRAVELING AT APPROXIMATELY 20 MILES PER HOUR AND STRUCK A VEHICLE PARKED ON THE RIGHT SIDE OF THE STREET THAT THE VEHICLE WAS TURNING INTO. THE CRASH RESULTED IN MINOR INJURIES TO THE DRIVER. AFTER THE CRASH, IT WAS DETERMINED THAT THE INTERMEDIATE SHAFT WAS EXHIBITING SOME BINDING OF THE STEERING INTERMEDIATE SHAFT BEARINGS.WHILE THE ABSENCE OF ADDITIONAL CRASHES OR INJURIES DOES NOT MEAN THAT THERE IS NOT A SAFETY-RELATED DEFECT, THERE HAVE BEEN NO REPORTED ADDITIONAL CRASHES CAUSED BY THE ALLEGED DEFECT IN THE PAST THREE YEARS. THE RELEASE OF THE TECHNICAL SERVICE BULLETIN SHOULD ASSIST SERVICE PERSONAL IN DIAGNOSING THIS POTENTIAL PROBLEM LONG BEFORE IT BECOMES POTENTIALLY DANGEROUS.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.FOR ADDITIONAL INFORMATION REGARDING THIS ENGINEERING ANALYSIS REFER TO THE EA08-017 CLOSING REPORT.

PE08033 · Steering Binding

Opened Apr 28, 2008 · Closed Aug 28, 2008

Status: closed (inferred from source dates) · Steering

ON APRIL 28, 2008, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED PRELIMINARY EVALUATION PE08-033 TO INVESTIGATE COMPLAINTS ALLEGING STEERING BINDING IN MODEL YEAR 2002 THROUGH 2004 KIA SEDONA MINIVANS.KIA'S RESPONSE TO ODI'S REQUEST FOR INFORMATION IN PE08-033 INDICATED THAT CONCERNS WITH BINDING OF THE STEERING INTERMEDIATE SHAFT WERE FIRST IDENTIFIED AND INVESTIGATED IN AUGUST 2002, IN VEHICLES SOLD IN INDONESIA.THIS INVESTIGATION RESULTED IN THE ADDITION OF A STIFFENING RIB TO THE BEARING CAP SEAL.IN JUNE 2003, KIA AGAIN INVESTIGATED OWNER COMPLAINTS OF STEERING NOISE AND HIGHER THAN NORMAL STEERING RESISTANCE AND IN OCTOBER AND NOVEMBER OF 2003 DESIGN CHANGES TO THE SHAFT UNIVERSAL JOINT BEARINGS WERE MADE TO IMPROVE LUBRICANT RETENTION AND ELIMINATE WATER INTRUSION THAT COULD LEAD TO EARLY BEARING FAILURE.ACCORDING TO KIA, THE ALLEGED DEFECT RESULTS IN A PROGRESSIVE CHANGE IN STEERING EFFORT THAT SHOULD BE APPARENT TO THE DRIVER THROUGH NOISE AND GRADUAL CHANGES IN STEERING STIFFNESS LONG BEFORE THE CONDITION COULD BECOME DANGEROUS. ODI'S ANALYSES OF COMPLAINT AND WARRANTY DATA RELATING TO THE ALLEGED DEFECT SHOW THAT THE CONDITION IS OCCURRING AT SIGNIFICANTLY HIGHER RATES IN SALT-BELT STATES (NOTE:FOR PURPOSES OF THIS INVESTIGATION THE SALT BELT INCLUDES CONNECTICUT, DELAWARE, THE DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA AND WISCONSIN).THE WARRANTY RATE FOR REPLACEMENT OF THE STEERING INTERMEDIATE SHAFT IS 5.5% FOR VEHICLES SOLD IN THE SALT BELT AND 0.5% FOR THE REST OF THE UNITED STATES.THE COMPLAINT RATE FOR THE ALLEGED DEFECT IS 186.8 PER 100,000 VEHICLES IN THE SALT BELT AND 29.4 PER 1000,000 VEHICLES FOR THE REST OF THE UNITED STATES.THERE IS ONE ALLEGATION OF A CRASH RELATED TO THE ALLEGED DEFECT.A SUBJECT VEHICLE STRUCK TWO PARKED CARS WHILE ATTEMPTING TO MAKE A LEFT TURN, ALLEGEDLY RESULTING IN MINOR INJURIES TO THE DRIVER. ODI HAS UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS (EA08-017) COVERING MY 2002 THROUGH 2004 KIA SEDONA VEHICLES SOLD OR CURRENTLY REGISTERED IN SALT BELT STATES TO ASSESS THE FREQUENCY AND TREND OF THE ALLEGED DEFECT AND ITS EFFECT ON STEERING EFFORT.

PE04067 · Throttle Cable Binding

Opened Sep 24, 2004 · Closed Jan 27, 2005

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:cables; Vehicle Speed Control:linkages

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Additional source detail variants (6)

Vehicle Speed Control:cables

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control:cables

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control:linkages

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control:linkages

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.