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2002 Kia Rio

Owner reports · Recalls · Investigations

More warning signs than most Rio years

Owner complaints for the 2002 Kia Rio are substantially higher than the model-year median of 38.5.

About this comparison →

How this year compares

Owner complaints by model year

Other model years Selected year
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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

64 reports with mileage · 64 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 21 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports6 fire reports18 injury reports

Structure complaints

8 reports
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61,000 miles · Jun 9, 2014
Service Brakes, HydraulicStructureSuspension

SLOWING TO TURN INTO GAS STATION, REAR AXLE BROKE DO TO EXCESSIVE RUST ROT. THE BODY ON THIS CAR HAD STATED TO RUST AT 8000 MILES, REAR FRAME HAS EXCESSIVE RUST ROT ALSO. NUMEROUS OTHER KIA RIO OWNERS ARE REPORTING THIS ISSUE THIS IS ALARMING I COULD HAVE SLAMMED INTO THE GAS PUMPS AS THE BRAKES LOCKED DO TO SEVERING A BRAKE LIN…

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SLOWING TO TURN INTO GAS STATION, REAR AXLE BROKE DO TO EXCESSIVE RUST ROT. THE BODY ON THIS CAR HAD STATED TO RUST AT 8000 MILES, REAR FRAME HAS EXCESSIVE RUST ROT ALSO. NUMEROUS OTHER KIA RIO OWNERS ARE REPORTING THIS ISSUE THIS IS ALARMING I COULD HAVE SLAMMED INTO THE GAS PUMPS AS THE BRAKES LOCKED DO TO SEVERING A BRAKE LINE. *TR

NHTSA ODI #10597220

100 miles · Sep 9, 2005
Electrical SystemEngine And Engine CoolingParking Brake

DT: THE CONSUMER PURCHASED TWO 2002 KIA RIOS, THE FIRST VEHICLE WAS FINE. THE OTHER VEHICLE WITHIN 30 DAYS OF PURCHASE AT APPROXIMATELY 100 MILES, DIED. THIS DID NOT HAPPEN AT ANY CERTAIN SPEED. THE VEHICLE HAS BEEN TAKEN INTO THE DEALERSHIP OVER 14 TIMES AND THEY HAVE NOT REPLACED ANYTHING . THEY HAVE REPROGRAMMED THE COM…

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DT: THE CONSUMER PURCHASED TWO 2002 KIA RIOS, THE FIRST VEHICLE WAS FINE. THE OTHER VEHICLE WITHIN 30 DAYS OF PURCHASE AT APPROXIMATELY 100 MILES, DIED. THIS DID NOT HAPPEN AT ANY CERTAIN SPEED. THE VEHICLE HAS BEEN TAKEN INTO THE DEALERSHIP OVER 14 TIMES AND THEY HAVE NOT REPLACED ANYTHING . THEY HAVE REPROGRAMMED THE COMPUTER NUMEROUS TIMES. THE VEHICLE WILL WORK FOR AWHILE, NO SPECIFIC TIME, AND THEN DIE AGAIN. CONSUMER'S DAUGHTER ACTUALLY DROVE VEHICLE WHICH WAS LOCATED IN SOUTH CAROLINA.*AK THE VISOR WAS REPLACED. THE INTERIOR LIGHT WOULD NOT GO OFF, THE DEALER STATED IT WAS A PINCHED WIRE. THE LIFTGATE LATCH WAS REPLACED AND THE PARKING BRAKE WAS ADJUSTED. *JB

NHTSA ODI #10131673

Mileage unknown · Mar 4, 2005
Power TrainStructure

VEHICLE SHOOK UNCONTROLLABLY AND SWAYED FROM LEFT TO RIGHT WHILE DRIVING. DRIVER WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE, PULLED OVER, AND TURNED THE VEHICLE OFF. THEN, DRIVER RESTARTED THE VEHICLE, AND TRANSMISSION FAILED TO SHIFT OR MOVE ON ITS OWN. VEHICLE WAS TOWED TO THE DEALER, AND MECHANIC DETERMINED THAT THE…

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VEHICLE SHOOK UNCONTROLLABLY AND SWAYED FROM LEFT TO RIGHT WHILE DRIVING. DRIVER WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE, PULLED OVER, AND TURNED THE VEHICLE OFF. THEN, DRIVER RESTARTED THE VEHICLE, AND TRANSMISSION FAILED TO SHIFT OR MOVE ON ITS OWN. VEHICLE WAS TOWED TO THE DEALER, AND MECHANIC DETERMINED THAT THE FRAME WAS BEND, AND TRANSMISSION HAD BLOWN OUT, AND NEEDED TO BE REPLACED. *AK

NHTSA ODI #10113501

Mileage unknown · Oct 6, 2004
StructureTires

IF VEHICLE IS ON THE SLIGHTEST INCLINE THE TRUNK LID WILL COLLAPSE WHEN OPENED FULLY. ONCE WHEN THIS OCCURRED IT RENDERED THE CONSUMER UNCONSCIOUS. DEALERSHIP REPLACED THE TRUNK LID SPRING, BUT IT DIDN'T CORRECT THE PROBLEM. ALSO, AT 4000 MILES THE TRUCK IS HAVING PROBLEM WITH EXCESSIVE FRONT TIRE TREAD WEAR ON THE INSIDE ONLY…

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IF VEHICLE IS ON THE SLIGHTEST INCLINE THE TRUNK LID WILL COLLAPSE WHEN OPENED FULLY. ONCE WHEN THIS OCCURRED IT RENDERED THE CONSUMER UNCONSCIOUS. DEALERSHIP REPLACED THE TRUNK LID SPRING, BUT IT DIDN'T CORRECT THE PROBLEM. ALSO, AT 4000 MILES THE TRUCK IS HAVING PROBLEM WITH EXCESSIVE FRONT TIRE TREAD WEAR ON THE INSIDE ONLY. AT 6000 MILES THE FRONT TIRES WERE REPLACED, AND A FRONT ALIGNMENT WAS PERFORMED. FRONT TIRE TREAD WORE OUT AGAIN AT 12000 MILES. THE FACTORY REPRESENTATIVE WAS CONTACTED, BUT DIDN'T PROVIDE ANY ASSISTANCE. THE FRONT TIRES WERE REPLACED AGAIN AT 20000 MILES WITH BRAND NEW 60000 MILES WEAR TIRES BUT THEY HAVE WORN EXCESSIVELY AT 10,000 MILES. *AK

NHTSA ODI #10095272

Mileage unknown · Jul 29, 2003
Structure

WHILE TRAVELING ON THE HIGHWAY AND WITHOUT PRIOR WARNING WATER WAS LEAKING INSIDE OF VEHICLE. *AK

NHTSA ODI #10031445

4,000 miles · May 23, 2003
Structure

WHILE DRIVING THE VEHICLES TRANSMISSION FELL OUT OF THE CAR. *NLM

NHTSA ODI #10020470

Mileage unknown · Nov 12, 2002
Structure

CONSUMER CALLED COMPLAINING ABOUT HAVING PROBLEMS WITH THE ENGINE LIGHT, THE RUBBERS ON THE BACK DOORS WERE DAMAGED,CLANK,ALSO THE LAST THINGS WERE THE CARTEPILLAR WERE WEARD OUT AND NEEDED TO BE REPLACED. DEALER WAS CONTACTED AND HAVE FIX ALL THE PROBLEMS. MR

NHTSA ODI #8022572

Mileage unknown · Oct 24, 2002
Structure

BACK WINDOW ON DRIVER SIDE OF VEHICLE IS LEAKING, INTERIOR SMELLS LIKE MILDEW. VEHICLE WAS REPAIRED BY DEALER, ON OCTOBER 18TH CONSUMER NOTICED IT LEAKING AGAIN. TS

NHTSA ODI #8021525

Official recalls

1

04V179000 · Fuel System, Gasoline:delivery

Apr 9, 2004

ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA02009 · Air Bag Non Deploy

Opened Jul 2, 2002 · Closed Jul 2, 2003

Status: closed (inferred from source dates) · Air Bags

THIS INVESTIGATION IDENTIFIED A TOTAL OF 82 REPORTS ALLEGING NON-DEPLOYMENT OF THE DUAL FRONT AIR BAGS.OF THE 82 REPORTS, ONLY ONE INCIDENT, THE FATAL CRASH THAT WAS THE BASIS FOR OPENING THE INVESTIGATION, HAS BEEN IDENTIFIED AS A MODERATE TO SEVERE CRASH IN WHICH THE AUTOMOTIVE RESTRAINT CONTROLLER ISSUED A COMMAND TO DEPLOY BUT THE AIR BAGS DID NOT DEPLOY.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE ATTACHED SUMMARY REPORT