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2002 Kia Rio

Owner reports · Recalls · Investigations

More warning signs than most Rio years

Owner complaints for the 2002 Kia Rio are substantially higher than the model-year median of 38.5.

About this comparison →

How this year compares

Owner complaints by model year

Other model years Selected year
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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

64 reports with mileage · 64 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 21 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports6 fire reports18 injury reports

Electrical System complaints

8 reports
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61,000 miles · May 25, 2007
Electrical SystemFuel System, GasolineFireInjury

2002 KIA RIO, PURCHASED NEW AND MAINTAINED IN EXCELLENT CONDITION WITH REGULAR MAINTENANCE. HAD 61,000 MILES AND WHILE DRIVING, MY DAUGHTER SMELLED SOMETHING BURNING, ENGINE LIGHT CAME ON AND AT THE SAME TIME, SMOKE WAS COMING IN THROUGH THE AIR VENTS. SHE IMMEDIATELY PULLED OVER, STOPPED THE CAR AND REMOVED HER KEYS. THE IGNI…

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2002 KIA RIO, PURCHASED NEW AND MAINTAINED IN EXCELLENT CONDITION WITH REGULAR MAINTENANCE. HAD 61,000 MILES AND WHILE DRIVING, MY DAUGHTER SMELLED SOMETHING BURNING, ENGINE LIGHT CAME ON AND AT THE SAME TIME, SMOKE WAS COMING IN THROUGH THE AIR VENTS. SHE IMMEDIATELY PULLED OVER, STOPPED THE CAR AND REMOVED HER KEYS. THE IGNITION STARTED ON ITS OWN AND THE CAR ENGINE ERUPTED INTO FLAMES. THE CAR IS TOTALLY DESTROYED. FIRE AND HIGHWAY PATROL REPORTS WERE TAKEN AT THE SCENE AND CAR WAS TOWED TO KIA DEALERSHIP IN CLOVIS CA. SERVICE MANAGER STATED HE HAD TAKEN PICTURES AND BECAME INVESTIGATION. WHEN I WENT IN TO SEE THE CAR AND TAKE PICTURES, THE SERVICE TEAM WAS COMPLETELY APATHETIC AND RUDE. I MADE A CALL TO KIA CONSUMER AFFAIRS, AND FOUND THAT THE REPORT HAD NOT BEEN SUBMITTED. THE INDIVIDUAL AT KIA CONSUMER AFFAIRS WAS EXTREMELY HELPFUL AND ATTEMPTED TO CALL THE DEALERSHIP AS WELL. HER CALLS WERE NOT RETURNED. MY DAUGHTER WAS EXTREMELY LUCKY AND ONLY SUFFERED FIRST DEGREE BURNS TO THE FACE, AND SMOKE INHALATION THAT EXACERBATED HER ASTHMA. ACCORDING TO THE FIRE INVESTIGATOR, THE FIRE WAS CAUSED BY AN OVER-FILLING OF TRANSMISSION FLUID BY 1 QUART. THE CONSUMER STATED WHEN SHE SAW THE VEHICLE THE DAY AFTER, THERE WAS NO FLUID ANYWHERE. THE CONSUMER BELIEVED THERE WAS A DEFECT WITH THE VEHICLE POSSIBLY RELATED TO A RECALL, WHICH WAS SUPPOSEDLY HAD BEEN TAKEN CARE OF AT THE DEALERSHIP. *JB UPDATED 06/21/07. *JB

NHTSA ODI #10191739

60,000 miles · May 22, 2007
Electrical SystemFire

TL*THE CONTACT OWNS A 2002 KIA RIO. THE CONTACT SMELLED SOMETHING BURNING AND NOTICED THE VEHICLE WAS ON FIRE WHILE PARKED. THE FIRE WAS CONTAINED TO UNDERNEATH THE HOOD AND WAS EXTINGUISHED BY THE CONTACT. THE VEHICLE WAS DESTROYED. NO POLICE REPORT WAS FILED. THE VEHICLE WAS NOT DIAGNOSED BY THE DEALER/MANUFACTURER. THE …

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TL*THE CONTACT OWNS A 2002 KIA RIO. THE CONTACT SMELLED SOMETHING BURNING AND NOTICED THE VEHICLE WAS ON FIRE WHILE PARKED. THE FIRE WAS CONTAINED TO UNDERNEATH THE HOOD AND WAS EXTINGUISHED BY THE CONTACT. THE VEHICLE WAS DESTROYED. NO POLICE REPORT WAS FILED. THE VEHICLE WAS NOT DIAGNOSED BY THE DEALER/MANUFACTURER. THE PURCHASE DATE AND ENGINE SIZE WERE UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 60,000.

NHTSA ODI #10191423

100 miles · Sep 9, 2005
Electrical SystemEngine And Engine CoolingParking Brake

DT: THE CONSUMER PURCHASED TWO 2002 KIA RIOS, THE FIRST VEHICLE WAS FINE. THE OTHER VEHICLE WITHIN 30 DAYS OF PURCHASE AT APPROXIMATELY 100 MILES, DIED. THIS DID NOT HAPPEN AT ANY CERTAIN SPEED. THE VEHICLE HAS BEEN TAKEN INTO THE DEALERSHIP OVER 14 TIMES AND THEY HAVE NOT REPLACED ANYTHING . THEY HAVE REPROGRAMMED THE COM…

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DT: THE CONSUMER PURCHASED TWO 2002 KIA RIOS, THE FIRST VEHICLE WAS FINE. THE OTHER VEHICLE WITHIN 30 DAYS OF PURCHASE AT APPROXIMATELY 100 MILES, DIED. THIS DID NOT HAPPEN AT ANY CERTAIN SPEED. THE VEHICLE HAS BEEN TAKEN INTO THE DEALERSHIP OVER 14 TIMES AND THEY HAVE NOT REPLACED ANYTHING . THEY HAVE REPROGRAMMED THE COMPUTER NUMEROUS TIMES. THE VEHICLE WILL WORK FOR AWHILE, NO SPECIFIC TIME, AND THEN DIE AGAIN. CONSUMER'S DAUGHTER ACTUALLY DROVE VEHICLE WHICH WAS LOCATED IN SOUTH CAROLINA.*AK THE VISOR WAS REPLACED. THE INTERIOR LIGHT WOULD NOT GO OFF, THE DEALER STATED IT WAS A PINCHED WIRE. THE LIFTGATE LATCH WAS REPLACED AND THE PARKING BRAKE WAS ADJUSTED. *JB

NHTSA ODI #10131673

Mileage unknown · Jun 6, 2005
Electrical SystemFuel System, Gasoline

2002 KIA RIO STALLING DURING DRIVING, CHECK ENGINE LIGHT ON, CONCERNED FOR MY SAFETY. THREE TIME COMPLIANT TO EL CAJON MAZDA KIA, FIRST TIME THEY SAID(NOTHING WRONG) 2ND (THE COMPUTER NEED REPROGRAM) TODAY AGAIN BACK TO DEALER, I AM AFRAID FOR MY SAFETY

NHTSA ODI #10124375

36,000 miles · Feb 28, 2004
Electrical System

CAR LOSES POWER. BELT CONTINUOUSLY BURNS AND SNAPS. DEALERSHIP REPLACED ENGINE, ALTERNATOR, TWO TRANSMITTIONS, 10 BELTS AND NOTHING FIXED THE PROBLEMS. I JUST GOT MY CAR BACK ON FRIDAY, TUESDAY OT BROKE AND IS NOW SITTING WORTHLESS IN MY YARD. I STILL HAVE THREE MORE YEARS OF PAYMENT ON IT. AM NOW GOING THROUGH LEMON LAW PROCESS…

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CAR LOSES POWER. BELT CONTINUOUSLY BURNS AND SNAPS. DEALERSHIP REPLACED ENGINE, ALTERNATOR, TWO TRANSMITTIONS, 10 BELTS AND NOTHING FIXED THE PROBLEMS. I JUST GOT MY CAR BACK ON FRIDAY, TUESDAY OT BROKE AND IS NOW SITTING WORTHLESS IN MY YARD. I STILL HAVE THREE MORE YEARS OF PAYMENT ON IT. AM NOW GOING THROUGH LEMON LAW PROCESS.*AK

NHTSA ODI #10059984

5,500 miles · Dec 17, 2003
Electrical SystemFire

WHILE DRIVING AT 50 MPH VEHICLE CAUGHT ON FIRE. THERE WAS A LOT SMOKE AND FLAMES UNDER THE HOOD. *AK

NHTSA ODI #10051669

Mileage unknown · Mar 20, 2003
Electrical System

DUE TO AN ELECTRICAL PROBLEM THE DEALER HAD MY VEHICLE FOR APPROXIMATELY 25 DAYS. THE CAR JUST SHUTS DOWN. DEALER PLACED FOUR FUSIBLE LINKS ON LINE THAT LEADS TO FUSE #13. THE DEALER HAD SPLICED INTO WIRING HARNESS, AND THEY A DID SLOPPY JOB. THE DEALER AND MANUFACTURER REFUSED TO CORRECT THIS DEFECT. MY WIFE AND FAMILY ARE N…

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DUE TO AN ELECTRICAL PROBLEM THE DEALER HAD MY VEHICLE FOR APPROXIMATELY 25 DAYS. THE CAR JUST SHUTS DOWN. DEALER PLACED FOUR FUSIBLE LINKS ON LINE THAT LEADS TO FUSE #13. THE DEALER HAD SPLICED INTO WIRING HARNESS, AND THEY A DID SLOPPY JOB. THE DEALER AND MANUFACTURER REFUSED TO CORRECT THIS DEFECT. MY WIFE AND FAMILY ARE NOW FEARFUL OF DRIVING THIS VEHICLE DUE TO UNPREDICTABLE NATURE OF DEFECT AND POTENTIAL FOR SERIOUS PHYSICAL HARM TO US. *JB

NHTSA ODI #10010816

Mileage unknown · Sep 15, 2002
Electrical System

THE CAR HAS BEEN TOWED ON 9/2 AND 9/6 DUE TO THE CAR SHUTTING DOWN THEY SAID FIRST IT WAS THE ALTERNATOR AND FUEL PUMP NOW THEY SAY IT IS THE BATTERY CABLE TODAY IS THE 15TH OF SEPT. AND I STILL DO NOT HAVE THE NEW CAR I BOUGHT PLEASE HELP BEFORE IT SHUTS DOWN IN HIGHWAY TRAFFIC AND I GET KILLED. NLM

NHTSA ODI #767204

Official recalls

1

04V179000 · Fuel System, Gasoline:delivery

Apr 9, 2004

ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA02009 · Air Bag Non Deploy

Opened Jul 2, 2002 · Closed Jul 2, 2003

Status: closed (inferred from source dates) · Air Bags

THIS INVESTIGATION IDENTIFIED A TOTAL OF 82 REPORTS ALLEGING NON-DEPLOYMENT OF THE DUAL FRONT AIR BAGS.OF THE 82 REPORTS, ONLY ONE INCIDENT, THE FATAL CRASH THAT WAS THE BASIS FOR OPENING THE INVESTIGATION, HAS BEEN IDENTIFIED AS A MODERATE TO SEVERE CRASH IN WHICH THE AUTOMOTIVE RESTRAINT CONTROLLER ISSUED A COMMAND TO DEPLOY BUT THE AIR BAGS DID NOT DEPLOY.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE ATTACHED SUMMARY REPORT