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2004 GMC Sierra 2500

Owner reports · Recalls · Investigations

More warning signs than most Sierra 2500 years

Owner complaints for the 2004 GMC Sierra 2500 are substantially higher than the model-year median of 46.

About this comparison →

When problems were reported

Mileage at the reported incident

122 reports with mileage · 21 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 48 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

4 crash reports4 fire reports3 injury reports

What owners actually said

143 reports
35,000 miles · Jul 28, 2006
Fuel System, Diesel

DIESEL POWER KEEPS REDUCING. TRUCK HAS BEEN TO DEALER TWICE. ALL MAINTENANCE IS PERFORMED PER OWNERS MANUAL, INCLUDING FUEL FILTERS. TRUCK HAS BEEN TO DEALER TWICE FOR THIS PROBLEM. I SUSPECT INJECTOR FAILURE OR OTHER FUEL SYSTEM PROBLEM. AT 5000 MILES THE PREVIOUS OWNER HAD A NEW INJECTOR PUMP REPLACED. I FEEL THAT THIS MAKES T…

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DIESEL POWER KEEPS REDUCING. TRUCK HAS BEEN TO DEALER TWICE. ALL MAINTENANCE IS PERFORMED PER OWNERS MANUAL, INCLUDING FUEL FILTERS. TRUCK HAS BEEN TO DEALER TWICE FOR THIS PROBLEM. I SUSPECT INJECTOR FAILURE OR OTHER FUEL SYSTEM PROBLEM. AT 5000 MILES THE PREVIOUS OWNER HAD A NEW INJECTOR PUMP REPLACED. I FEEL THAT THIS MAKES THE VEHICLE UNSAFE TO TRAILER WITH. I HAVE TROUBLE MAINTAINING SPEEDS ON EVEN THE SMALLEST OF GRADES NOT TOWING MUCH WEIGHT. I HAVE CONTACTED GM, WHICH WAS LESS THAN HELPFUL. DEALER INSISTS THAT IT NEEDS THE "THROTTLE BODY CLEANED", NO THROTTLE BODY ON A DIESEL! TRUCK IS NOW GOING TO A RECOMMENDED, COMPETENT MEDIUM DUTY DEALERSHIP. *JB

NHTSA ODI #10163763

35,000 miles · Jul 28, 2006
Steering

INTERMEDIATE SHAFT CONTINUES TO RATTLE. WAS FIXED UNDER WARRANTY ONCE. VEHICLE IS NOW OUT OF WARRANTY AND COST $110 TO LUBE THE SHAFT, WHICH ISN'T EVEN GUARANTEED TO FIX THE PROBLEM. MANY PEOPLE HAVE THIS PROBLEM WITH THEIR TRUCKS OVER AND OVER. GM NEEDS TO HANDLE THE PROBLEM CORRECTLY. *JB

NHTSA ODI #10163761

2,500 miles · Dec 22, 2005
Service Brakes, HydraulicSteering

DT: THE CONTACT STATED WHEN APPLYING BRAKE PRESSURE AT 5 MPH OR LESS THERE WAS A LOSS OF POWER STEERING. WHEN BRAKE PRESSURE WAS RELEASED, THE POWER STEERING RETURNED. HE TOOK THE VEHICLE TO THE DEALER, WHO STATED THE SAME PUMP ACTIVATED THE POWER STEERING AND THE POWER ASSIST BRAKES;. HE REPLACED A VALVE ON THE PUMP. THE P…

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DT: THE CONTACT STATED WHEN APPLYING BRAKE PRESSURE AT 5 MPH OR LESS THERE WAS A LOSS OF POWER STEERING. WHEN BRAKE PRESSURE WAS RELEASED, THE POWER STEERING RETURNED. HE TOOK THE VEHICLE TO THE DEALER, WHO STATED THE SAME PUMP ACTIVATED THE POWER STEERING AND THE POWER ASSIST BRAKES;. HE REPLACED A VALVE ON THE PUMP. THE PROBLEM PERSISTED, AND HE RETURNED TO THE DEALER. THE DEALER PERFORMED A DIAGNOSTIC TEST THAT PRODUCED NORMAL CODES. THERE WAS TECHNICAL SERVICE BULLETIN PIT3310 , AND THE CONTACT FELT THIS WAS RELATED TO THE ONGOING PROBLEM. NO FURTHER REPAIRS HAVE BEEN MADE. *AK

NHTSA ODI #10145909

Official recalls

1

04V562000 · Equipment Adaptive/mobility

Nov 26, 2004

ON CERTAIN VANS EQUIPPED WITH SURE-LOK WHEELCHAIR SECUREMENT SYSTEMS, THE SPROCKET TEETH OF THE RETRACTOR ASSEMBLY IS OUT OF ALIGNMENT.

Consequence & remedy

Consequence: IN THE EVENT OF A VEHICLE CRASH, THE WHEELCHAIR MAY NOT BE ADEQUATELY SECURED POSSIBLY RESULTING IN INJURIES TO A WHEELCHAIR OCCUPANT.

Remedy: DEALERS WILL INSPECT AND REPLACE THE WHEELCHAIR SECUREMENT RETRACTORS AS NECESSARY. SURE-LOK WILL HANDLE THE REPAIRS FOR THIS CAMPAIGN. OWNERS SHOULD CONTACT SURE-LOCK AT 1-908-231-1804 OR MOBILITYWORKS AT 1-800-769-8267.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.