← New search

2004 GMC Sierra 2500

Owner reports · Recalls · Investigations

More warning signs than most Sierra 2500 years

Owner complaints for the 2004 GMC Sierra 2500 are substantially higher than the model-year median of 46.

About this comparison →

When problems were reported

Mileage at the reported incident

122 reports with mileage · 21 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 48 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

4 crash reports4 fire reports3 injury reports

Seats complaints

2 reports
Clear category filter
45,000 miles · Feb 28, 2011
Seats

TL*THE CONTACT OWNS A 2004 GMC SIERRA 2500. THE CONTACT STATED THAT THE DRIVERS SIDE HEATED SEAT SYSTEM BECAME SO HOT THAT IT WAS IMPOSSIBLE TO REMAIN IN THE SEAT. WHEN ATTEMPTING TO ADJUST THE SEATING FUNCTION AND MOVE FORWARD IT WOULD ROLL BACKWARDS AND WHEN ATTEMPTING TO ADJUST THE SEAT BACKWARDS, IT WOULD MOVE FORWARD. BOT…

Read full complaint

TL*THE CONTACT OWNS A 2004 GMC SIERRA 2500. THE CONTACT STATED THAT THE DRIVERS SIDE HEATED SEAT SYSTEM BECAME SO HOT THAT IT WAS IMPOSSIBLE TO REMAIN IN THE SEAT. WHEN ATTEMPTING TO ADJUST THE SEATING FUNCTION AND MOVE FORWARD IT WOULD ROLL BACKWARDS AND WHEN ATTEMPTING TO ADJUST THE SEAT BACKWARDS, IT WOULD MOVE FORWARD. BOTH THE DEALER AND MANUFACTURER INFORMED THE CONTACT THAT THERE WERE NO RELATED RECALLS. THE VEHICLE WAS NOT REPAIRED. THE CURRENT MILEAGE WAS 73,000 AND THE FAILURE MILEAGE WAS 45,000.

NHTSA ODI #10384733

88,600 miles · Mar 5, 2010
SeatsInjury

I WAS DRIVING MY 2004 GMC SIERRA WITH MY CAR SEAT WARMERS ON. I SUFFERED 1ST AND 2ND DEGREE BURNS TO MY BACK FROM THE CAR SEAT WARMERS. I HAD ONLY BEEN DRIVING THE CAR FOR APPROXIMATELY 20 MINUTES. THE PAIN WORSENED, AND I IMMEDIATELY SOUGHT MEDICAL ATTENTION. I REPORTED THIS TO GMC CLAIMS ON THE SAME DAY. I HAD PICTURES T…

Read full complaint

I WAS DRIVING MY 2004 GMC SIERRA WITH MY CAR SEAT WARMERS ON. I SUFFERED 1ST AND 2ND DEGREE BURNS TO MY BACK FROM THE CAR SEAT WARMERS. I HAD ONLY BEEN DRIVING THE CAR FOR APPROXIMATELY 20 MINUTES. THE PAIN WORSENED, AND I IMMEDIATELY SOUGHT MEDICAL ATTENTION. I REPORTED THIS TO GMC CLAIMS ON THE SAME DAY. I HAD PICTURES TAKEN OF MY BACK ON THE DAY OF THE INJURY, AND 2 DAYS LATER. GMC CLAIMS ON FEB 26TH TOLD ME MY CAR SEAT TEMPS (RAYTECH 120.1 F WITH LEATHER ON; 170 F WITH LEATHER OFF) ARE WITHIN NORMAL RANGE AND THIS CLAIM DOES NOT ACTUALLY EVEN NEED TO BE SETTLED BY GMC. THESE TEMPERATURES WERE TAKEN BY GMC'S INVESTIGATION SPECIALIST. I WITNESSED THE INVESTIGATION. I SPOKE TO A FORENSIC ENGINEER ON MARCH 5, 2010, WHO STATED THE TEMPERATURES READ FROM THE RAYTEC ARE INACCURATE AS THEY WERE NOT DONE DURING COMPRESSION OF THE CAR SEAT TO SIMULATE SITTING IN THE SEAT. THIS FORENSIC ENGINEER INFORMED ME THAT THE ACCURATE TEMPERATURES WOULD HAVE BEEN HIGHER . I HAVE NOT TRIED THE SEAT WARMERS SINCE MY INJURY, BECAUSE I DO NOT WANT TO INCUR FURTHER INJURY OR POSSIBLY WORSE, SUCH AS A FIRE HAZARD. AT THIS POINT, THE CLAIM IS ONGOING. I AM VERY UPSET WITH GMC AND THEIR HANDLING OF THIS CLAIM. IT SEEMS THAT THE SAFETY OF MYSELF AND MY FAMILY ARE BEING DISREGARDED. *TR

NHTSA ODI #10317073

Official recalls

1

04V562000 · Equipment Adaptive/mobility

Nov 26, 2004

ON CERTAIN VANS EQUIPPED WITH SURE-LOK WHEELCHAIR SECUREMENT SYSTEMS, THE SPROCKET TEETH OF THE RETRACTOR ASSEMBLY IS OUT OF ALIGNMENT.

Consequence & remedy

Consequence: IN THE EVENT OF A VEHICLE CRASH, THE WHEELCHAIR MAY NOT BE ADEQUATELY SECURED POSSIBLY RESULTING IN INJURIES TO A WHEELCHAIR OCCUPANT.

Remedy: DEALERS WILL INSPECT AND REPLACE THE WHEELCHAIR SECUREMENT RETRACTORS AS NECESSARY. SURE-LOK WILL HANDLE THE REPAIRS FOR THIS CAMPAIGN. OWNERS SHOULD CONTACT SURE-LOCK AT 1-908-231-1804 OR MOBILITYWORKS AT 1-800-769-8267.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.