← New search

2004 GMC Envoy Xl

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

About this comparison →

When problems were reported

Mileage at the reported incident

145 reports with mileage · 42 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 81 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports6 fire reports6 injury reports

Tires complaints

5 reports
Clear category filter
71,000 miles · Nov 30, 2009
Tires

ONE MORNING, I HAD A FLAT TIRE, THE TIRE WAS TAKEN OFF THE VEHICLE, AND TAKEN TO SEARS AUTO CENTER. VISUAL INSPECTION REVEALED NO PUNCTURES OR REASON FOR THE FLAT. FURTHER INSPECTION SHOWED THE VALVE STEM HAD A LARGE CRACK CLOSE TO THE TIRE ITSELF. NEEDED TO REPLACE THE VALVE STEM. BROUGHT VEHICLE HOME, AND LEFT IN GARAGE F…

Read full complaint

ONE MORNING, I HAD A FLAT TIRE, THE TIRE WAS TAKEN OFF THE VEHICLE, AND TAKEN TO SEARS AUTO CENTER. VISUAL INSPECTION REVEALED NO PUNCTURES OR REASON FOR THE FLAT. FURTHER INSPECTION SHOWED THE VALVE STEM HAD A LARGE CRACK CLOSE TO THE TIRE ITSELF. NEEDED TO REPLACE THE VALVE STEM. BROUGHT VEHICLE HOME, AND LEFT IN GARAGE FOR THE WEEKEND, WHEN TAKING THE VEHICLE OUT OF THE GARAGE ON MONDAY MORNING, THOUGHT THE STEERING WAS NOT AS USUAL. STOPPED THE VEHICLE, AND SAW ANOTHER TIRE WAS GOING FLAT. THEN CHECKED THE OTHER THREE TIRES, AND SAW ALL THREE VALVE STEMS HAD CRACKS IN THEM. VEHICLE TAKEN TO FIRESTONE AUTO CARE FOR REPLACEMENT OF THE VALVE STEMS. THE TIRES HAD BEEN REPLACED ON THE VEHICLE IN NOVEMBER, 2007. ALTHOUGH THE REPAIR SHOPS DID NOT SAY WHY VALVE STEMS WOULD HAVE FAILED IN SUCH A SHORT TIME OF EACH OTHER, I WONDER IF THIS MAY BE PART OF THE SAFETY RECALL DONE FOR DEFECTIVE PARTS FROM DILL AIR CONTROLS. ALTHOUGH THE TIRES WERE PURCHASED AFTER THE DATE INDICATED COULD THERE STILL BE DEFECTIVE VALVE STEMS WHICH WERE STILL BEING USED ON TIRES? SEARS ONLY SAID THE VALVE STEM WAS NOT COVERED BY WARRANTY. *TR

NHTSA ODI #10293970

36,000 miles · May 22, 2007
Tires

TL*THE CONTACT OWNS A 2004 GMC ENVOY XL. WHILE DRIVING 70 MPH, THE TREAD ON THE MICHELIN CROSS-TERRAIN TIRES SEPARATED. A MICHELIN DEALER INSPECTED THE TIRE, BUT COULD NOT DETERMINE THE CAUSE OF FAILURE. THERE WERE NO VISIBLE SIGNS OF ANY FOREIGN OBJECTS PUNCTURING THE TIRE. THE ROAD CONDITIONS WERE CLEAR. THE DOT NUMBER AN…

Read full complaint

TL*THE CONTACT OWNS A 2004 GMC ENVOY XL. WHILE DRIVING 70 MPH, THE TREAD ON THE MICHELIN CROSS-TERRAIN TIRES SEPARATED. A MICHELIN DEALER INSPECTED THE TIRE, BUT COULD NOT DETERMINE THE CAUSE OF FAILURE. THERE WERE NO VISIBLE SIGNS OF ANY FOREIGN OBJECTS PUNCTURING THE TIRE. THE ROAD CONDITIONS WERE CLEAR. THE DOT NUMBER AND VIN WERE UNAVAILABLE. THE CURRENT AND FAILURE MILEAGES WERE 36,000.

NHTSA ODI #10191430

Mileage unknown · May 8, 2007
Tires

THE SPARE TIRE RELEASE DOES NOT WORK. YOU ARE SUPPOSED TO RAISE THE JACK UP TO THE SPARE TIRE AND IT WILL PUSH THE SPARE UP AND RELEASE I THE RELEASE BENT AS WELL AS THE JACK. WE WILL NOW HAVE TO CUT THE WIRE IF WE EVER WANT TO USE THE SPARE TIRE. THIS SHOULD HAVE A NORMAL RELEASE OR METAL PLATE HOLDING THE SPARE ONTO THE BOT…

Read full complaint

THE SPARE TIRE RELEASE DOES NOT WORK. YOU ARE SUPPOSED TO RAISE THE JACK UP TO THE SPARE TIRE AND IT WILL PUSH THE SPARE UP AND RELEASE I THE RELEASE BENT AS WELL AS THE JACK. WE WILL NOW HAVE TO CUT THE WIRE IF WE EVER WANT TO USE THE SPARE TIRE. THIS SHOULD HAVE A NORMAL RELEASE OR METAL PLATE HOLDING THE SPARE ONTO THE BOTTOM OF THE TRUCK. *AK

NHTSA ODI #10190131

30,000 miles · Oct 13, 2006
Tires

MY 2004 ENVOY AFTER DRIVING IT FOR A YEAR WITH NO LONG ROAD TRIPS THE TIRES HAD WORN UNEVENLY AND TWO WERE ALMOST BALD. THIS IS A SHORT TIME FOR TIRES AND THEY WERE ROTATED WHEN NEED. THE WARRANTY COVERED REPLACING THE TIRES AND NOW IT HAS BEEN ANOTHER YEAR OR SO AND THEY HAVE DO THE SAME THING. GMC DOES NOT WANT TO REPLACE T…

Read full complaint

MY 2004 ENVOY AFTER DRIVING IT FOR A YEAR WITH NO LONG ROAD TRIPS THE TIRES HAD WORN UNEVENLY AND TWO WERE ALMOST BALD. THIS IS A SHORT TIME FOR TIRES AND THEY WERE ROTATED WHEN NEED. THE WARRANTY COVERED REPLACING THE TIRES AND NOW IT HAS BEEN ANOTHER YEAR OR SO AND THEY HAVE DO THE SAME THING. GMC DOES NOT WANT TO REPLACE THEM AGAIN, THEY SAY IT IS NORMAL WEAR. SO MY QUESTION IS HOW MANY PEOPLE REPLACE THEIR TIRES EVERY YEAR? *NM

NHTSA ODI #10170764

Mileage unknown · Mar 2, 2004
Tires

CONSUMER STATED WHILE DRIVING REAR PASSENGER'S SIDE TIRE BLEW OUT. CONSUMER TOOK VEHICLE TO DEALER, AND NEXT DAY SHE WAS TOLD BY DEALER THAT A NAIL MIGHT HAVE BEEN IN THE TIRE. CONSUMER DISAGREED WITH DEALERS ASSESSMENT. MICHELIN CROSS TERRAIN TIRE. *AK

NHTSA ODI #10061196

Official recalls

1

04V527000 · Exterior Lighting:brake Lights

Nov 1, 2004

ON CERTAIN SPORT UTILITY VEHICLES, VIBRATION AND HEAT MAY CAUSE THE TAIL LAMP/STOP LAMP BULB TO LOOSEN IN ITS SOCKET. IF THIS OCCURS, THE BULB MAY FLICKER AND EVENTUALLY BECOME INOPERATIVE.

Consequence & remedy

Consequence: AN INOPERATIVE BRAKE LAMP WILL NOT CONVEY THE DRIVER'S INTENTION OF STOPPING TO DRIVERS IN FOLLOWING VEHICLES, AND AN INOPERATIVE REAR TURN SIGNAL LAMP WILL NOT CONVEY THE DRIVER'S INTENTION TO TURN TO DRIVERS IN FOLLOWING VEHICLES. BOTH OF THESE FAILURES CAN INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT THE TAIL LAMP/STOP LAMP ASSEMBLIES, AND IF NECESSARY, REPLACE THEM. THE RECALL BEGAN ON NOVEMBER 22, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, OLDSMOBILE AT 1-800-630-6537, BUICK AT 1-866-608-8080, OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

4

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

EA07009 · Fuel Pump Module Leaks Gasoline

Opened Jul 10, 2007 · Closed Aug 28, 2008

Status: closed (inferred from source dates) · Fuel System, Gasoline:delivery:fuel Pump

DURING THE COURSE OF THIS EA INVESTIGATION, ODI OBSERVED THAT THE MAJORITY OF THE COMPLAINTS (88%) AND WARRANTY CLAIMS (94%) WERE REPORTED FOR VEHICLES THAT ARE REGISTERED FOR USE IN THE SALT BELT REGION OF THE US.THIS AREA INCLUDES 20 STATES IN THE NORTHEAST, MID ATLANTIC AND THE MIDWEST REGIONS AND THE DISTRICT OF COLUMBIA.CONSUMERS IN THE SALT BELT REGION REPORTED TO ODI THAT THEY COULD SMELL FUEL VAPORS IN THEIR VEHICLES WHILE DRIVING.UPON FURTHER EXAMINATION OF THEIR VEHICLES, THEY DISCOVERED THAT FUEL VAPORS WERE COMING OUT OF THE TOP OF THE FUEL TANK. THIS CONDITION IS CAUSED BY CORROSION OF THE RETURN AND SENDER LINES OF THE FUEL PUMP MODULE.WATER AND ROAD SALT COLLECT ON TOP OF THE FUEL PUMP LEADING TO SMALL PINHOLES APPEARING ON THE FUEL LINES.FUEL MAY LEAK AND COLLECT ON TOP OF THE MODULE AND/OR SPILL ONTO THE GROUND.THE DATA EVALUATED UNDER THIS INVESTIGATION REFLECT A RELATIVELY LOW FREQUENCY OF OCCURRENCE THAT LARGELY ARISES IN SALT BELT STATES.GM HAS EXTENDED THE WARRANTY ON THE SUBJECT COMPONENT TO TEN YEARS OR 120,000 MILES.FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED AT THIS TIME; ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION SELECT DOCUMENT SEARCH.

PE05006 · Turn Signal Failures

Opened Feb 4, 2005 · Closed May 6, 2005

Status: closed (inferred from source dates) · Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:flasher Unit; Exterior Lighting:turn Signal:switch

BY LETTER DATED APRIL 29, 2005, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING ASAFETY RECALL ( NHTSA RECALL NO. 05V198 ) INVOLVING CERTAIN MODEL YEARS (MY) 2003-2004 ISUZU ASCENDER, CHEVROLET TRAILBLAZER, GMC ENVOY, OLDSMOBILE BRAVADA AND MY 2004 BUICK RAINER VEHICLES.THE RECALL APPLIES TO VEHICLES BUILT FROM APRIL 2003 THROUGH NOVEMBER 2003 FOR A TOTAL VEHICLE POPULATION OF 286,478.GM REPORTS THE DIRECTIONAL/HAZARD SIGNALS FAILURE IS DUE TO STICKING CONTACTS ON ROUTING RELAYS IN THE FLASHER MODULE.GM WILL REPLACE THE FLASHER MODULE ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Additional source detail variants (3)

Exterior Lighting:turn Signal:flasher Unit

BY LETTER DATED APRIL 29, 2005, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING ASAFETY RECALL ( NHTSA RECALL NO. 05V198 ) INVOLVING CERTAIN MODEL YEARS (MY) 2003-2004 ISUZU ASCENDER, CHEVROLET TRAILBLAZER, GMC ENVOY, OLDSMOBILE BRAVADA AND MY 2004 BUICK RAINER VEHICLES.THE RECALL APPLIES TO VEHICLES BUILT FROM APRIL 2003 THROUGH NOVEMBER 2003 FOR A TOTAL VEHICLE POPULATION OF 286,478.GM REPORTS THE DIRECTIONAL/HAZARD SIGNALS FAILURE IS DUE TO STICKING CONTACTS ON ROUTING RELAYS IN THE FLASHER MODULE.GM WILL REPLACE THE FLASHER MODULE ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:turn Signal

BY LETTER DATED APRIL 29, 2005, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING ASAFETY RECALL ( NHTSA RECALL NO. 05V198 ) INVOLVING CERTAIN MODEL YEARS (MY) 2003-2004 ISUZU ASCENDER, CHEVROLET TRAILBLAZER, GMC ENVOY, OLDSMOBILE BRAVADA AND MY 2004 BUICK RAINER VEHICLES.THE RECALL APPLIES TO VEHICLES BUILT FROM APRIL 2003 THROUGH NOVEMBER 2003 FOR A TOTAL VEHICLE POPULATION OF 286,478.GM REPORTS THE DIRECTIONAL/HAZARD SIGNALS FAILURE IS DUE TO STICKING CONTACTS ON ROUTING RELAYS IN THE FLASHER MODULE.GM WILL REPLACE THE FLASHER MODULE ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:turn Signal:switch

BY LETTER DATED APRIL 29, 2005, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING ASAFETY RECALL ( NHTSA RECALL NO. 05V198 ) INVOLVING CERTAIN MODEL YEARS (MY) 2003-2004 ISUZU ASCENDER, CHEVROLET TRAILBLAZER, GMC ENVOY, OLDSMOBILE BRAVADA AND MY 2004 BUICK RAINER VEHICLES.THE RECALL APPLIES TO VEHICLES BUILT FROM APRIL 2003 THROUGH NOVEMBER 2003 FOR A TOTAL VEHICLE POPULATION OF 286,478.GM REPORTS THE DIRECTIONAL/HAZARD SIGNALS FAILURE IS DUE TO STICKING CONTACTS ON ROUTING RELAYS IN THE FLASHER MODULE.GM WILL REPLACE THE FLASHER MODULE ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

EA04021 · Brake Lamp Failure

Opened Aug 3, 2004 · Closed Nov 4, 2004

Status: closed (inferred from source dates) · Exterior Lighting:brake Lights

GM STATES THAT SOME BRAKE/TAIL LAMP BULBS CAN PREMATURELY BECOME INOPERATIVE DUE TO MALFUNCTIONING BRAKE/TAIL LAMP SOCKETS.ON MARCH 2, 2004, GM INITIATED A 6-YEAR/72,000 MILE SPECIAL POLICY FOR 989,487 SUBJECT VEHICLES TO INSPECT AND REPLACE THE REAR BRAKE/TAIL LAMP BULB SOCKET ASSEMBLIES.ON APRIL 4, 2004, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE04-032) BASED ON CONSUMER COMPLAINTS ALLEGING BRAKE LIGHTS NOT OPERATING WHEN THE BRAKE PEDAL IS DEPRESSED.ON AUGUST 3, 2004 ODI UPGRADED PE04-032 TO AN ENGINEERING ANALYSIS (EA04-021).BY LETTER DATED OCTOBER 27, 2004 GM NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA # 04V527) COVERING SUBJECT VEHICLES THAT WERE NOT ALREADY REPAIRED UNDER GM'S SPECIAL POLICY.MY 2004 SUBJECT VEHICLES BUILT AFTER AUGUST 8, 2003 CONTAIN IMPROVED BRAKE LAMP ASSEMBLIES AND ARE NOT INCLUDED IN THE RECALL.GM DEALERS WILL INSTALL THE IMPROVED BRAKE LAMP ASSEMBLY ON SUBJECT VEHICLES BUILT ON AUGUST 8, 2003 AND EARLIER.THE ACTION TAKEN BY GM IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.