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2004 Ford Taurus

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Ford Taurus do not stand out strongly from the model-year median of 318.

About this comparison →

When problems were reported

Mileage at the reported incident

315 reports with mileage · 60 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Vehicle Speed Control. Review the 164 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 72 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 26 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

36 crash reports13 fire reports19 injury reports

What owners actually said

375 reports
Mileage unknown · Apr 1, 2012
Engine And Engine CoolingVehicle Speed Control

GAS PEDAL STICKS AND CAR ACCELERATES. CRUISE CONTROL STOPPED WORKING. *TR

NHTSA ODI #10453690

66,500 miles · Mar 26, 2012
Vehicle Speed Control

ON FOUR SEPARATE OCCASIONS, THE FIRST BEING 01/27/12, I HAVE EXPERIENCED MY CAR ACCELERATING ON ITS OWN. IT FELT WAS AS IF THE CAR WAS POSSESSED. IT SPED FROM 40MPH TO 55MPH WITHOUT MY FOOT ON THE GAS. I HAD TO STRUGGLE TO BRAKE AT A RED LIGHT, FIGHTING THE CAR AS IT TRIED TO RESIST STOPPING. THANKFULLY, I WAS ABLE TO COME TO A …

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ON FOUR SEPARATE OCCASIONS, THE FIRST BEING 01/27/12, I HAVE EXPERIENCED MY CAR ACCELERATING ON ITS OWN. IT FELT WAS AS IF THE CAR WAS POSSESSED. IT SPED FROM 40MPH TO 55MPH WITHOUT MY FOOT ON THE GAS. I HAD TO STRUGGLE TO BRAKE AT A RED LIGHT, FIGHTING THE CAR AS IT TRIED TO RESIST STOPPING. THANKFULLY, I WAS ABLE TO COME TO A STOP, PLACE THE CAR IN PARK AND PUT THE PARKING BRAKE ON AS I WAITED AT THE RED LIGHT. ONCE THE LIGHT WAS GREEN AND IT WAS TIME TO DRIVE AGAIN, THE MOMENT I TOOK MY FOOT OFF THE BRAKE, THE CAR IMMEDIATELY ACCELERATED RAPIDLY, WITHOUT ANY ASSISTANCE FROM ME. THIS WAS DURING HEAVY TRAFFIC, SO I WAS VERY SCARED, AND BROKE INTO TEARS WHEN I FINALLY PARKED AT WORK SAFELY. THIS HAS HAPPENED ON THREE OTHER OCCASIONS OVER THE PAST TWO MONTHS, ONE WHERE MY CAR WENT FROM 30MPH TO 55MPH ON ITS OWN. WHEN THESE INCIDENTS HAVE OCCURRED, I HAVE PUT MY FOOT BEHIND THE GAS PEDAL AND PULLED FORWARD, CHECKING TO MAKE SURE IT WASN'T STUCK, AS THAT HAS HAPPENED ONCE OR TWICE AS WELL. I AM ON A TIGHT BUDGET AND CAN NOT PRESENTLY AFFORD TO GET MY CAR FIXED, SO I HAVE NO KNOWLEDGE OF IF/WHEN THIS WILL HAPPEN AGAIN. IT COMES AND GOES WITHOUT WARNING. SOMETIMES ONCE THE CAR STARTS SPEEDING UP BY ITSELF, IT DOES NOT STOP UNTIL I AM AT MY DESTINATION. OTHER TIMES, IT CEASES AFTER A FEW MINUTES WITHOUT NOTICE. PLEASE LOOK INTO THIS, AS I SAW A REPORT THAT OTHER TAURUS OWNERS ARE EXPERIENCING THE SAME ISSUE, AND THIS IS A VERY DANGEROUS PROBLEM. THANK YOU. *TR

NHTSA ODI #10452962

142,700 miles · Mar 26, 2012
Vehicle Speed Control

WHEN I START MY CAR, IT REVS HIGH, UP TO ABOUT 2000-3000 RPMS. WHILE SITTING STILL AT A STOP SIGN OR RED LIGHT IT WILL IDLE AROUND 1200 RPMS. WHILE DRIVING IT WILL JUST ACCELERATE OR IF I TAKE MY FOOT OFF THE GAS IT WILL STAY AT CURRENT SPEED OR INCREASE. I CAN PUMP THE PEDAL AND IT WILL JUMP UP TO 3000 RPMS OR SOMETIMES IT WILL…

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WHEN I START MY CAR, IT REVS HIGH, UP TO ABOUT 2000-3000 RPMS. WHILE SITTING STILL AT A STOP SIGN OR RED LIGHT IT WILL IDLE AROUND 1200 RPMS. WHILE DRIVING IT WILL JUST ACCELERATE OR IF I TAKE MY FOOT OFF THE GAS IT WILL STAY AT CURRENT SPEED OR INCREASE. I CAN PUMP THE PEDAL AND IT WILL JUMP UP TO 3000 RPMS OR SOMETIMES IT WILL CAUSE THE THROTTLE TO KICK BACK AND I CAN FEEL THE PEDAL BUMP MY FOOT. NO MATTER THE DRIVING CONDITIONS OR TERRAIN IT WILL DO THIS EVERYTIME I DRIVE MY CAR. SOMETIMES IT WILL IDLE TOO LOW BUT MOST OF THE TIMES IT IDLES HIGH OR OVERREVS WHEN IM SITTING STILL OR PULL IN AND SHIFT INTO PARK. THIS PROBLEM HAS OCCURRED DAILY SINCE THE PROBLEM HAS STARTED, ALSO THIS WHOLE TIME MY CRUISE CONTROL WILL NOT ENGAGE. *TR

NHTSA ODI #10452952

109,131 miles · Mar 24, 2012
Engine And Engine CoolingPower TrainVehicle Speed Control

THE CAR WILL TRY TO ACCELERATE WHEN COMING TO A STOP AS WELL AS WHEN YOU FOOT IS OFF THE ACCELERATOR. IN THE INSTANCES THAT THIS HAS HAPPENED MY WIFE OR I HAS SHIFTED THE CAR TO NEUTRAL AT A STOP AND THE ENGINE WILL REV TO 3,000 RPMS AND STAY THERE. PLEASE NOTE WHEN THIS HAPPENS THE CAR WILL TRY TO MOVE FORWARD AND ACCELERATE I…

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THE CAR WILL TRY TO ACCELERATE WHEN COMING TO A STOP AS WELL AS WHEN YOU FOOT IS OFF THE ACCELERATOR. IN THE INSTANCES THAT THIS HAS HAPPENED MY WIFE OR I HAS SHIFTED THE CAR TO NEUTRAL AT A STOP AND THE ENGINE WILL REV TO 3,000 RPMS AND STAY THERE. PLEASE NOTE WHEN THIS HAPPENS THE CAR WILL TRY TO MOVE FORWARD AND ACCELERATE IN DRIVE EVEN WHEN YOUR FOOT IS ON THE BRAKE. *TR

NHTSA ODI #10452855

62,500 miles · Mar 21, 2012
Vehicle Speed Control

2004 TAURUS - APPROX. 62500 MILES - CRUISE CONTROL HAS NOT WORKED FOR SEVERAL WEEKS. LIGHT CAME ON BUT IT DID NOT ENGAGE. 3/21/12 - TONIGHT ON THE WAY HOME ON THE HIGHWAY - THE CAR ACCELERATED TO 60 MPH W/OUT FOOT ON THE PEDAL. TAPPING PEDAL DID NOT HELP. HAD TO PUT CAR IN NEUTRAL TO BREAK/STOP/PULL OVER BUT THE CAR RPMS WERE RE…

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2004 TAURUS - APPROX. 62500 MILES - CRUISE CONTROL HAS NOT WORKED FOR SEVERAL WEEKS. LIGHT CAME ON BUT IT DID NOT ENGAGE. 3/21/12 - TONIGHT ON THE WAY HOME ON THE HIGHWAY - THE CAR ACCELERATED TO 60 MPH W/OUT FOOT ON THE PEDAL. TAPPING PEDAL DID NOT HELP. HAD TO PUT CAR IN NEUTRAL TO BREAK/STOP/PULL OVER BUT THE CAR RPMS WERE REVING THE WHOLE TIME. TAKING IT IN FOR SERVICE ON 3/22/12. REPORTING THIS BECAUSE I SEE THIS SEEMS TO BE A COMMON COMPLAINT. *JS

NHTSA ODI #10452601

69,500 miles · Mar 19, 2012
Vehicle Speed Control

ON THE AFTERNOON OF FEBRUARY 14TH, 2012 I WAS DRIVING MY VEHICLE IN A RESIDENTIAL AREA OF WEST PHILADELPHIA WHEN THE CAR BEGAN TO LURCH FORWARD WHEN I APPLIED THE BRAKE. WHEN I TOOK MY FOOT OF THE BRAKE, THE CAR PROCEEDED TO ACCELERATE AT A SPEED OF APPROXIMATELY 30 MPH WITHOUT MY FOOT BEING ON THE ACCELERATOR. I WENT DOWN ONE…

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ON THE AFTERNOON OF FEBRUARY 14TH, 2012 I WAS DRIVING MY VEHICLE IN A RESIDENTIAL AREA OF WEST PHILADELPHIA WHEN THE CAR BEGAN TO LURCH FORWARD WHEN I APPLIED THE BRAKE. WHEN I TOOK MY FOOT OF THE BRAKE, THE CAR PROCEEDED TO ACCELERATE AT A SPEED OF APPROXIMATELY 30 MPH WITHOUT MY FOOT BEING ON THE ACCELERATOR. I WENT DOWN ONE CITY BLOCK WITH THE CAR STILL MOVING WITHOUT ME PUSHING THE ACCELERATOR. I THEN PULLED THE CAR OVER AND PUT THE CAR IN PARK AND THE ENGINE CONTINUED TO REV AT APPROX 3000-4000 RPM. I THEN TURNED THE CAR COMPLETELY OFF AND LET IT SIT FOR ABOUT 5 MINUTES. I THEN TURNED IT BACK ON AND THE CAR CONTINUED TO REV AT 3000-4000 RPM WHILE STILL IN PARK. I THEN TURNED THE CAR OFF AND CALLED FOR SOMEONE TO PICK ME UP AS I BELIEVED THE CAR WAS UNSAFE TO DRIVE. WHEN MY FRIEND ARRIVED, HE ATTEMPTED TO START THE CAR, AND IT STARTED NORMALLY. HE THEN DROVE THE CAR BACK TO MY RESIDENCE WITHOUT INCIDENT. THEN ON THE AFTERNOON OF MARCH 14TH, 2012 I WAS AGAIN DRIVING THROUGH A RESIDENTIAL AREA AT AROUND 30 MPH. I PUSHED ON THE BRAKE WHEN APPROACHING A STOP LIGHT AND THE CAR CONTINUED TO LURCH FORWARD. I BECAME VERY AFRAID AS I WAS CLOSE TO THE CAR IN FRONT OF ME AND IT APPEARED AS THOUGH THE CAR WOULD NOT COMPLETELY STOP. AFTER PRESSING DOWN HARD ON THE BRAKE, IT DID COME TO A COMPLETE STOP, BUT WAS JERKY AND SHAKY WHEN IDLE. WHEN THE LIGHT TURNED GREEN, I PROCEEDED DOWN THE STREET AS I COULD NOT FIND A SAFE PLACE TO PULL OVER BECAUSE THERE WERE CHILDREN IN THE AREA AND I FEARED THE CAR MAY KEEP GOING IF I AGAIN ATTEMPTED TO STOP. AS IT DID ON 2/14, THE CAR COASTED DOWN THE STREET AT APPROXIMATELY 30-40 MPH WITHOUT ME PUTTING MY FOOT ON THE ACCELERATOR. THIS TIME, I DROVE INTO A STREET WITHOUT MUCH TRAFFIC AND AFTER APPROXIMATELY 700 FT, THE CAR BEGAN TO DRIVE NORMALLY. *TR *JS

NHTSA ODI #10452303

97,078 miles · Mar 19, 2012
Vehicle Speed Control

THE THROTTLE IS STICKING AND CAUSING THE CAR TO ACCELERATE WHEN TRYING TO SLOW DOWN. THE FIRST INCIDENT OCCURRED ABOUT THREE WEEKS AGO. AT FIRST WE NOTICED WHEN WE WOULD SLOW DOWN FOR TURNS THE CAR WOULD WANT TO ACCELERATE. THE SECOND INCIDENT OCCURRED WHEN MY WIFE TRIED TO COME TO A STOP IN THE GARAGE AND THE CAR TRIED TO …

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THE THROTTLE IS STICKING AND CAUSING THE CAR TO ACCELERATE WHEN TRYING TO SLOW DOWN. THE FIRST INCIDENT OCCURRED ABOUT THREE WEEKS AGO. AT FIRST WE NOTICED WHEN WE WOULD SLOW DOWN FOR TURNS THE CAR WOULD WANT TO ACCELERATE. THE SECOND INCIDENT OCCURRED WHEN MY WIFE TRIED TO COME TO A STOP IN THE GARAGE AND THE CAR TRIED TO TAKE OFF. THE THIRD INCIDENT OCCURRED WITH ME DRIVING THE CAR. I WENT TO STOP AT A STOP LIGHT AND THE CAR DID NOT WANT TO SLOW DOWN IT WANTED TO ACCELERATE ALMOST CAUSING ME TO RUN INTO THE BACK OF ANOTHER CAR IN FRONT OF ME. WE HAVE FOUND THAT IF YOU PUT THE CAR IN PARK THE THROTTLE/ACCELERATION WILL STOP. *JS

NHTSA ODI #10452248

86,311 miles · Mar 19, 2012
Power TrainVehicle Speed Control

TL* THE CONTACT OWNS A 2004 FORD TAURUS. THE CONTACT STATED THAT HE DEACTIVATED THE CRUISE CONTROL WHILE DRIVING 55 MPH, BUT THE VEHICLE WOULD NOT DECELERATE. THERE WAS A CONSTANT INCREASE IN ENGINE RPMS UNTIL THE CONTACT APPLIED HEAVY PRESSURE TO THE BRAKE PEDAL. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND THE THROTTLE…

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TL* THE CONTACT OWNS A 2004 FORD TAURUS. THE CONTACT STATED THAT HE DEACTIVATED THE CRUISE CONTROL WHILE DRIVING 55 MPH, BUT THE VEHICLE WOULD NOT DECELERATE. THERE WAS A CONSTANT INCREASE IN ENGINE RPMS UNTIL THE CONTACT APPLIED HEAVY PRESSURE TO THE BRAKE PEDAL. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND THE THROTTLE POSITION SENSOR WAS REPLACED. THE CONTACT EXAMINED THE VEHICLE THE FOLLOWING MORNING AND NOTICED THAT TRANSMISSION FLUID HAD LEAKED ONTO THE GROUND. THE FAILURE PERSISTED. THE CONTACT THEN DISCONNECTED THE CRUISE CONTROL CABLE AND THE FAILURE HAD NOT RECURRED SINCE. THE TRANSMISSION LEAK CONTINUED DESPITE NUMEROUS REPAIRS PERFORMED BY THE CONTACT AND AN AUTHORIZED DEALER. THE FAILURE MILEAGE WAS 86,311. UPDATED 04/13/12 *BF THE CONSUMER STATED THE VEHICLE WOULD NOT DECELERATE NORMALLY. THERE WAS A HIGHER THAN NORMAL ENGINE RPM AND HE HAD TO USE HEAVIER THAN NORMAL BRAKING TO BOTH SLOW AND STOP THE VEHICLE. JUST PRIOR TO ARRIVING AT A SAFE PARKING AREA, THE IDLE RETURNED TO NORMAL. AFTER A BRIEF STOP, THE CONSUMER WENT BACK HOME. INITIALLY, THE IDLE WAS NORMAL, BUT THEN THE HIGH IDLE RETURNED. THE VEHICLE WA TAKEN TO AN INDEPENDENT MECHANIC, WHERE THE THROTTLE POSITION SENSOR WAS REPLACED. THE CONSUMER EXAMINED THE VEHICLE THE NEXT DAY, WHERE HE NOTICED TRANSMISSION FLUID WAS LEAKING. THE TRANSMISSION DIPSTICK SHAFT AND DIPSTICK WAS EXTENDED ABOUT 3-4 INCHES ONTO THE GROUND. ALL FLUIDS APPEARED NORMAL AFTER INSPECTION WAS PERFORMED. THE CONSUMER REPLACED THE IAC AND RETURNED TO THE MECHANIC TO VERIFY PROPER INSTALLATION. THE CONSUMER THEN DISCONNECTED THE CRUISE CONTROL CABLE FROM THE THROTTLE BODY AS THE HIGH IDLE PERSISTED. THE TRANSMISSION LEAK CONTINUED DESPITE NUMEROUS REPAIRS PERFORMED BY THE CONSUMER AND THE AUTHORIZED DEALER. UPDATED 04/23/12

NHTSA ODI #10452234

Mileage unknown · Mar 19, 2012
Vehicle Speed Control

TL* THE CONTACT OWNS A 2004 FORD TAURUS. THE CONTACT STATED THAT WHILE DRIVING WITH THE CRUISE CONTROL ACTIVATED AT 50 MPH, THE CRUISE CONTROL DISENGAGED INDEPENDENTLY YET THE VEHICLE CONTINUED TO INCREASE IN SPEED. THE VEHICLE WAS NOT TAKEN TO THE DEALER AND THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NO…

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TL* THE CONTACT OWNS A 2004 FORD TAURUS. THE CONTACT STATED THAT WHILE DRIVING WITH THE CRUISE CONTROL ACTIVATED AT 50 MPH, THE CRUISE CONTROL DISENGAGED INDEPENDENTLY YET THE VEHICLE CONTINUED TO INCREASE IN SPEED. THE VEHICLE WAS NOT TAKEN TO THE DEALER AND THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN AND THE CURRENT MILEAGE WAS 100,000.

NHTSA ODI #10452207

106,600 miles · Mar 17, 2012
Vehicle Speed Control

VEHICLE ACCELERATES ON ITS OWN, CAUSING IT TO CRUISE AROUND 50-60MPH WITHOUT ANY PRESSURE ON THE THROTTLE. WHEN THIS HAPPENS, DROPPING THE VEHICLE INTO NEUTRAL CAUSES THE ENGINE TO REV HIGH. WHEN SHUT OFF AND STARTED AGAIN, PROBLEM STILL PERSISTS. HAS NOTICEABLY OCCURRED ON THREE DIFFERENT INSTANCES. MIGHT BE SIMILAR TO A CU…

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VEHICLE ACCELERATES ON ITS OWN, CAUSING IT TO CRUISE AROUND 50-60MPH WITHOUT ANY PRESSURE ON THE THROTTLE. WHEN THIS HAPPENS, DROPPING THE VEHICLE INTO NEUTRAL CAUSES THE ENGINE TO REV HIGH. WHEN SHUT OFF AND STARTED AGAIN, PROBLEM STILL PERSISTS. HAS NOTICEABLY OCCURRED ON THREE DIFFERENT INSTANCES. MIGHT BE SIMILAR TO A CURRENT NHTSA INVESTIGATION REGARDING "STICKY ACCELERATORS" ON TAURUSES. THE CRUISE CONTROL ON THE VEHICLE STOPPED WORKING ON THE CAR APPROXIMATELY A YEAR AGO, AND THE PROBLEM HAS OCCURRED SINCE THEN. *TR

NHTSA ODI #10452072

Official recalls

1

04V330000 · Seats:front Assembly:power Adjust

Jul 8, 2004

CERTAIN PASSENGER VEHICLES EQUIPPED WITH POWER ADJUSTABLE SEATS MAY HAVE BEEN INADEQUATELY WELDED.

Consequence & remedy

Consequence: THE SEAT MAY NOT PERFORM AS INTENDED DURING A CRASH WHICH COULD INCREASE THE RISK OF INJURY.

Remedy: DEALERS WILL REPLACE THE UPPER SUPPORT ASSEMBLY ON THE POWER SEATS. THE RECALL BEGAN ON JULY 20, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE12005 · Stuck Throttle

Opened Mar 7, 2012 · Closed Oct 22, 2012

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:cables

Preliminary Evaluation (PE)12-005 was opened to investigate allegations of speed control cables detaching from the throttle body and subsequently interfering with the throttle closing fully to the idle position in model year (MY) 2005 and 2006 Ford Taurus vehicles.The speed control cable, throttle body attachment arm (?nail head?) for the speed control cable, cable mounting bracket and cable routing for the MY 2005 and 2006 Ford Taurus are common to all MY 2004 through 2006 Ford Taurus and Mercury Sable vehicles equipped with either the 155 HP 3.0L 2-valve Vulcan engine or the 200 HP 3.0L 4-valve Duratec engine (the ?subject vehicles?). Figures 1 and 2 show the throttle body cam and speed control cable installed and a cable interference condition caused by contact between a detached cable and the ?nail head.?Ford?s assessment of the condition in incident vehicles noted that the interference conditions produced tended to be short in duration as the cable end tended to dislodge itself from the throttle body due to vibration, road loads or engine roll in addition to tapping the acceleration pedal.Ford inspected three incident vehicles and measured maximum throttle openings of 5.8% to 14.9%, resulting in engine speeds ranging from 1600 to 2200 rpm with the transmission selector in Drive.A Ford stack-up analysis of the speed control cable length from the attachment bracket to the throttle body indicated a maximum theoretical throttle opening of 16.4% that could result from the alleged defect. Engineers at the NHTSA Vehicle Research and Test Center (VRTC) inspected an incident vehicle to evaluate throttle positions and engine speeds that could result from the alleged defect and performed brake testing of a vehicle with the throttle stuck at the worst case throttle opening that could result from the condition.The VRTC vehicle inspection noted that, depending on the orientation of the detached cable end, the amount of throttle opening that could result from interference by a detached speed control cable end varied from 4.8% to 11.3%.VRTC brake testing of a MY 2006 Taurus with a Vulcan engine and the throttle held open at 16% found that, even with multiple brake applications, sufficient vacuum was available for the brake booster assist and the brake pedal efforts required to stop the vehicle did not increase significantly from normal operating conditions. ODI?s analysis of 100 complaints related to the alleged defect found that drivers were generally able to free the interference condition or safely brake to a stop without incident.Approximately one-third (32) reported that the stuck throttle condition was corrected with no action or by tapping the accelerator pedal while the vehicle was still moving, another third (34) reported braking to a stop with the vehicle in Drive prior to correcting the condition, and the remaining third (34) reported that the driver responded to the incident by shifting to Neutral before stopping the vehicle.One complaint alleged that stuck-throttle type symptoms caused the vehicle to pass partially through a traffic light and into an intersection before stopping, however,ODI was unable to contact the owner to verify the cause or relationship to the alleged defect condition.ODI has not identified any crashes related to the alleged defect. Tables 1 and 2 provide a breakdown of complaints and warranty claims related to the alleged defect by engine and model year.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation do

Additional source detail variants (2)

Vehicle Speed Control:cables

Preliminary Evaluation (PE)12-005 was opened to investigate allegations of speed control cables detaching from the throttle body and subsequently interfering with the throttle closing fully to the idle position in model year (MY) 2005 and 2006 Ford Taurus vehicles.The speed control cable, throttle body attachment arm (?nail head?) for the speed control cable, cable mounting bracket and cable routing for the MY 2005 and 2006 Ford Taurus are common to all MY 2004 through 2006 Ford Taurus and Mercury Sable vehicles equipped with either the 155 HP 3.0L 2-valve Vulcan engine or the 200 HP 3.0L 4-valve Duratec engine (the ?subject vehicles?). Figures 1 and 2 show the throttle body cam and speed control cable installed and a cable interference condition caused by contact between a detached cable and the ?nail head.?Ford?s assessment of the condition in incident vehicles noted that the interference conditions produced tended to be short in duration as the cable end tended to dislodge itself from the throttle body due to vibration, road loads or engine roll in addition to tapping the acceleration pedal.Ford inspected three incident vehicles and measured maximum throttle openings of 5.8% to 14.9%, resulting in engine speeds ranging from 1600 to 2200 rpm with the transmission selector in Drive.A Ford stack-up analysis of the speed control cable length from the attachment bracket to the throttle body indicated a maximum theoretical throttle opening of 16.4% that could result from the alleged defect. Engineers at the NHTSA Vehicle Research and Test Center (VRTC) inspected an incident vehicle to evaluate throttle positions and engine speeds that could result from the alleged defect and performed brake testing of a vehicle with the throttle stuck at the worst case throttle opening that could result from the condition.The VRTC vehicle inspection noted that, depending on the orientation of the detached cable end, the amount of throttle opening that could result from interference by a detached speed control cable end varied from 4.8% to 11.3%.VRTC brake testing of a MY 2006 Taurus with a Vulcan engine and the throttle held open at 16% found that, even with multiple brake applications, sufficient vacuum was available for the brake booster assist and the brake pedal efforts required to stop the vehicle did not increase significantly from normal operating conditions. ODI?s analysis of 100 complaints related to the alleged defect found that drivers were generally able to free the interference condition or safely brake to a stop without incident.Approximately one-third (32) reported that the stuck throttle condition was corrected with no action or by tapping the accelerator pedal while the vehicle was still moving, another third (34) reported braking to a stop with the vehicle in Drive prior to correcting the condition, and the remaining third (34) reported that the driver responded to the incident by shifting to Neutral before stopping the vehicle.One complaint alleged that stuck-throttle type symptoms caused the vehicle to pass partially through a traffic light and into an intersection before stopping, however,ODI was unable to contact the owner to verify the cause or relationship to the alleged defect condition.ODI has not identified any crashes related to the alleged defect. Tables 1 and 2 provide a breakdown of complaints and warranty claims related to the alleged defect by engine and model year.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation do

Vehicle Speed Control

Preliminary Evaluation (PE)12-005 was opened to investigate allegations of speed control cables detaching from the throttle body and subsequently interfering with the throttle closing fully to the idle position in model year (MY) 2005 and 2006 Ford Taurus vehicles.The speed control cable, throttle body attachment arm (?nail head?) for the speed control cable, cable mounting bracket and cable routing for the MY 2005 and 2006 Ford Taurus are common to all MY 2004 through 2006 Ford Taurus and Mercury Sable vehicles equipped with either the 155 HP 3.0L 2-valve Vulcan engine or the 200 HP 3.0L 4-valve Duratec engine (the ?subject vehicles?). Figures 1 and 2 show the throttle body cam and speed control cable installed and a cable interference condition caused by contact between a detached cable and the ?nail head.?Ford?s assessment of the condition in incident vehicles noted that the interference conditions produced tended to be short in duration as the cable end tended to dislodge itself from the throttle body due to vibration, road loads or engine roll in addition to tapping the acceleration pedal.Ford inspected three incident vehicles and measured maximum throttle openings of 5.8% to 14.9%, resulting in engine speeds ranging from 1600 to 2200 rpm with the transmission selector in Drive.A Ford stack-up analysis of the speed control cable length from the attachment bracket to the throttle body indicated a maximum theoretical throttle opening of 16.4% that could result from the alleged defect. Engineers at the NHTSA Vehicle Research and Test Center (VRTC) inspected an incident vehicle to evaluate throttle positions and engine speeds that could result from the alleged defect and performed brake testing of a vehicle with the throttle stuck at the worst case throttle opening that could result from the condition.The VRTC vehicle inspection noted that, depending on the orientation of the detached cable end, the amount of throttle opening that could result from interference by a detached speed control cable end varied from 4.8% to 11.3%.VRTC brake testing of a MY 2006 Taurus with a Vulcan engine and the throttle held open at 16% found that, even with multiple brake applications, sufficient vacuum was available for the brake booster assist and the brake pedal efforts required to stop the vehicle did not increase significantly from normal operating conditions. ODI?s analysis of 100 complaints related to the alleged defect found that drivers were generally able to free the interference condition or safely brake to a stop without incident.Approximately one-third (32) reported that the stuck throttle condition was corrected with no action or by tapping the accelerator pedal while the vehicle was still moving, another third (34) reported braking to a stop with the vehicle in Drive prior to correcting the condition, and the remaining third (34) reported that the driver responded to the incident by shifting to Neutral before stopping the vehicle.One complaint alleged that stuck-throttle type symptoms caused the vehicle to pass partially through a traffic light and into an intersection before stopping, however,ODI was unable to contact the owner to verify the cause or relationship to the alleged defect condition.ODI has not identified any crashes related to the alleged defect. Tables 1 and 2 provide a breakdown of complaints and warranty claims related to the alleged defect by engine and model year.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation do

DP06005 · Engine Stalling Ffv

Opened Dec 4, 2006 · Closed Dec 28, 2007

Status: closed (inferred from source dates) · Fuel System, Gasoline:delivery; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:fuel Injection System; Fuel System, Gasoline:fuel Injection System:fuel Rail; Fuel System, Gasoline:fuel Injection System:injectors; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:auxillary Tank; Fuel System, Gasoline:storage:auxillary Tank:selector Devices; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap; Fuel System, Gasoline:storage:tank Assembly:mounting; Fuel System, Other; Fuel System, Other:delivery; Fuel System, Other:delivery:fuel Pump; Fuel System, Other:delivery:hoses, Lines/piping, And Fittings; Fuel System, Other:fuel Injection System; Fuel System, Other:storage; Fuel System, Other:storage:fuel Gauge System; Fuel System, Other:storage:tank Assembly; Fuel System, Other:storage:tank Assembly:filling/charging; Fuel System, Other:storage:tank Assembly:mounting; Fuel System, Other:storage:tank Assembly:pressure Relief Devices

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Additional source detail variants (23)

Fuel System, Gasoline:delivery

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Gasoline:delivery:fuel Pump

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Gasoline:fuel Injection System

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Gasoline:fuel Injection System:fuel Rail

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Gasoline:fuel Injection System:injectors

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Gasoline:storage:auxillary Tank

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Gasoline:storage:auxillary Tank:selector Devices

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Gasoline:storage

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Gasoline:storage:tank Assembly

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Gasoline:storage:tank Assembly:mounting

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Other:delivery

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Other:delivery:fuel Pump

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Other:delivery:hoses, Lines/piping, And Fittings

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Other

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Other:fuel Injection System

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Other:storage

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Other:storage:fuel Gauge System

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Other:storage:tank Assembly:filling/charging

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Other:storage:tank Assembly

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Other:storage:tank Assembly:mounting

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.

Fuel System, Other:storage:tank Assembly:pressure Relief Devices

ON OCTOBER 11, 2006, PUBLIC CITIZEN PETITIONED ODI TO INVESTIGATE REPORTS OF ENGINE STALLS CAUSED BY E85 FUEL IN CERTAIN MODEL YEAR (MY) 2003 - 2005 FORD TAURUS FLEX-FUEL VEHICLES (FFV). ODI'S REVIEW OF THE PETITION AND OTHER AVAILABLE DATA FOUND A LOW STALL RATE ATTRIBUTABLE TO E-85 FUELING AND THAT THE MAIN CONCERNS,PROLONGED ENGINE START AND ROUGH IDLE DURING COLD ENGINE STARTUP AT WINTER TEMPERATURES, WERE RESOLVED BY AN ENGINE SOFTWARE UPDATE.TO ENSURE THAT ALL SUBJECT VEHICLES RECEIVE THIS UPDATE, FORD INITIATED A NOTIFICATION CAMPAIGN TO OFFER FREE ENGINE COMPUTER RECALIBRATION.BASED ON THIS INFORMATION, THIS DEFECT PETITION IS DENIED. THIS DENIAL SHOULD NOT BE CONSTRUED AS A FINDING THAT NO SAFETY DEFECT EXISTS.ODI RESERVES THE RIGHT TO RECONSIDER THIS ISSUE IF FUTURE DATA WARRANT.ADDITIONAL DETAILS CAN BE FOUND IN THE FEDERAL REGISTER NOTICE POSTED IN THE DP06-005 PUBLIC FILE.