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2006 Ford Fusion

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2006 Ford Fusion do not stand out strongly from the model-year median of 1,109.

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When problems were reported

Mileage at the reported incident

430 reports with mileage · 300 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 319 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 150 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 74 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

38 crash reports4 fire reports23 injury reports

Vehicle Speed Control complaints

28 reports
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58,800 miles · Aug 2, 2015
EngineFuel/propulsion SystemVehicle Speed Control

AFTER SLOWING DOWN JUST BEFORE THE STOP SIGN, MY CAR STARTED TO SPUTTER AND WHEN I TRIES TO ACCELERATE AFTER THE INTERSECTION IT STOPS ACCELERATING. I HAD TO LIMP ALONG TO GET HOME. LUCKILY, I WAS JUST ABOUT 1.5 MILES FROM HOME. I HAVE DONE FOR THIS CAR ALL SCHEDULED MAINTENANCE AND NEVER MISSED THE RECOMMENDED PERIODICAL OI…

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AFTER SLOWING DOWN JUST BEFORE THE STOP SIGN, MY CAR STARTED TO SPUTTER AND WHEN I TRIES TO ACCELERATE AFTER THE INTERSECTION IT STOPS ACCELERATING. I HAD TO LIMP ALONG TO GET HOME. LUCKILY, I WAS JUST ABOUT 1.5 MILES FROM HOME. I HAVE DONE FOR THIS CAR ALL SCHEDULED MAINTENANCE AND NEVER MISSED THE RECOMMENDED PERIODICAL OIL CHANGES. I DRIVE LESS THAN 5000 MILES A YEAR WITH THIS CAR AN IT HAS LESS 59,000 MILES ON IT. THIS MUST BE DUE TO A DEFECTIVE PART FROM THE FACTORY AND I SHOULD NOT PAY FOR IT. I HAVE LEFT IT PARKED ON MY DRIVEWAY UNTIL I HEAR FROM YOU AND BY WAY OF YOUR GOOD OFFICES HOPEFULLY FROM FORD. THANK YOU FOR KIND ASSISTANCE. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10745680

Mileage unknown · Mar 15, 2015
EngineVehicle Speed ControlCrash

I STARTED HAVING ISSUES WITH MY CAR IN 2008. MY CAR THEN WOULD NOT GO ANY FASTER THAN 50 MPH WOULD NOT ACCELERATE ON THE FREEWAY ON RAMP , AND COULD NOT GO UP HILLS. SO I REPAIRED IT OR SO I THOUGH. NOW BRING ME TO LAST YEAR 2014 I STILL EXPERIENCE ALL THAT PULL WHEN TRAVELING BUT NOW MY SPEEDOMETER WAS GOING CRAZY AND WOULD JUS…

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I STARTED HAVING ISSUES WITH MY CAR IN 2008. MY CAR THEN WOULD NOT GO ANY FASTER THAN 50 MPH WOULD NOT ACCELERATE ON THE FREEWAY ON RAMP , AND COULD NOT GO UP HILLS. SO I REPAIRED IT OR SO I THOUGH. NOW BRING ME TO LAST YEAR 2014 I STILL EXPERIENCE ALL THAT PULL WHEN TRAVELING BUT NOW MY SPEEDOMETER WAS GOING CRAZY AND WOULD JUST GO UP TO 100 MPH AS I WAS SITTING AT A STOP LIGHT/SIGN. FAST FORWARD TO AUGUST 2014 WHEN I HAD THE SPEED SENSOR CHANGED...AND NOW I'M IN MARCH 2015 AND AGAIN MY CAR PULLS, ME SPEEDOMETER GOES CRAZY. WELL AS I WAS DRIVING WITH MY TWO CHILDREN IN THE CAR AGES 5 YEARS, AND 7 MONTH OLD. I WAS REAR ENDED WHILE PULLING UP TO A STOP SIGN!!! LUCKILY IT WAS JUST ENOUGH TO SCARE MY DAUGHTER AND I WAS JUST A BIT SORE THE WHOLE DAY BUT THINGS COULD HAVE BEEN WORSE! AFTER READING UP ON THE SURE MY ISSUE I AM HAVING I JUST ABOUT HAD ENOUGH! FORD NEEDS TO TAKE RESPONSIBILITY FOR FAULTY TRANSMISSIONS AND FAULTY VEHICLES!!! *TR

NHTSA ODI #10694402

55,000 miles · Nov 8, 2014
EnginePower TrainVehicle Speed Control

THIS VEHICLE LOSE POWER AND SLOWS DOWN, IT HAPPENED ON THE EXPRESS WAY MORE THAN 5 TIMES. I WAS ALMOST REAR ENDED BY A SEMI TRUCK. I ONLY DRIVE IT ON SIDE STREETS NOW. IT POPS INTO GEAR VERY HARD, THE WRENCH LIGHT AND THE CHECK ENGINE LIGHT IS ON. IT GETS STUCK IN SECOND GEAR AND BURNS A LOT OF GAS. IT STARTED SOON AFTER THE WAR…

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THIS VEHICLE LOSE POWER AND SLOWS DOWN, IT HAPPENED ON THE EXPRESS WAY MORE THAN 5 TIMES. I WAS ALMOST REAR ENDED BY A SEMI TRUCK. I ONLY DRIVE IT ON SIDE STREETS NOW. IT POPS INTO GEAR VERY HARD, THE WRENCH LIGHT AND THE CHECK ENGINE LIGHT IS ON. IT GETS STUCK IN SECOND GEAR AND BURNS A LOT OF GAS. IT STARTED SOON AFTER THE WARRANTY RAN OUT. I HAD A LOT OF REPAIRS DONE AND THE POWER TRAIN AND ENGINE IS NOT WORKING RIGHT AS OF YET, SOMETHING IS WRONG WITH THIS FORD FUSION 06 AND A LOT OF PEOPLE ARE HAVING THE SAME PROBLEMS WITH IT. WHY DOES IT TAKE THE DEATHS OF MANY INNOCENT PEOPLE FIRST BEFORE THERE'S A RECALL? *TR

NHTSA ODI #10653563

80,000 miles · May 27, 2014
Vehicle Speed ControlCrashInjury

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE TRAVELING AT AN UNKNOWN SPEED, THE VEHICLE VIOLENTLY LUNGED FORWARD AND SUDDENDLY ACCELERATED WITHOUT WARNING. AS A RESULT, THE CONTACT LOST CONTROL OF THE VEHICLE WAS CRASHED INTO A LIGHT POLE. THE VEHICLE WAS DESTROYED. A POLICE REPORT WAS FILED. THE CONTAC…

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TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE TRAVELING AT AN UNKNOWN SPEED, THE VEHICLE VIOLENTLY LUNGED FORWARD AND SUDDENDLY ACCELERATED WITHOUT WARNING. AS A RESULT, THE CONTACT LOST CONTROL OF THE VEHICLE WAS CRASHED INTO A LIGHT POLE. THE VEHICLE WAS DESTROYED. A POLICE REPORT WAS FILED. THE CONTACT SUSTAINED MAJOR INJURIES, HAD TO UNDERGO SURGERY AND WAS IN A COMATOSE STATE FOR AN EXTENDED PERIOD OF TIME. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 80,000. UPDATED 8/6/14*CN UPDATED 8/29/14*CN UPDATED 09/12/2014 *JS

NHTSA ODI #10594283

160,950 miles · May 22, 2014
Fuel/propulsion SystemVehicle Speed Control

DRIVING AT 55 MPH, THE CAR LOST POWER, I PULLED TO THE SIDE OF THE ROAD THE WRENCH LIGHT CAME ON, THE ENGINE MADE SOME RATTLING SOUNDS. THEN I SHUT THE ENGINE OFF AND HAD IT TOWED TO MY MECHANICS SHOP. *TR

NHTSA ODI #10593544

134,000 miles · May 5, 2014
Vehicle Speed Control

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE TRAVELING 60 MPH, THE VEHICLE STALLED. THE VEHICLE WAS TAKEN TO THE DEALER WHO STATED THAT THE THROTTLE ACTUATOR NEEDED TO BE REPLACED. THE FAILURE MILEAGE WAS 134,000 AND THE CURRENT MILEAGE WAS 137,000.

NHTSA ODI #10586638

90,189 miles · Mar 6, 2014
Electrical SystemEngineVehicle Speed Control

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, THE VEHICLE STALLED AS THE TRACTION CONTROL WARNING LIGHT ILLUMINATED. THE CONTACT COASTED ONTO THE SHOULDER AND WAS ABLE TO RESTART THE ENGINE AND RESUME NORMALLY. THE DEALER PERFORMED A DIAGNOSTIC WHICH LOCATED THE FAILURE AT THE THROTTLE. T…

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TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, THE VEHICLE STALLED AS THE TRACTION CONTROL WARNING LIGHT ILLUMINATED. THE CONTACT COASTED ONTO THE SHOULDER AND WAS ABLE TO RESTART THE ENGINE AND RESUME NORMALLY. THE DEALER PERFORMED A DIAGNOSTIC WHICH LOCATED THE FAILURE AT THE THROTTLE. THE VEHICLE WAS REPAIRED. THE COMPUTER SYSTEM AND THE THROTTLE BODY WAS REPLACED. THE MANUFACTURE WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 90,189 AND THE CURRENT MILEAGE WAS 97,000. *TR

NHTSA ODI #10567673

91,000 miles · Sep 22, 2013
Electrical SystemFuel/propulsion SystemVehicle Speed Control

VEHICLE LOSSES PROPULSION AT VERY INCONVENIENT TIMES ( I.E. DRIVING DOWN THE INTERSTATE, STOPPED AT A STOP LIGHT, AND PULLING OUT INTO TRAFFIC). I HAVE ATTEMPT TWO FIX THE PROBLEM BECAUSE MECHANIC SAID THAT IT WAS MY THROTTLE BODY. I EVEN CALLED FORD, AND THEY SAID "IF THE WRENCH LIGHT IS ON IT WAS THE THROTTLE BODY." I JUST WAN…

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VEHICLE LOSSES PROPULSION AT VERY INCONVENIENT TIMES ( I.E. DRIVING DOWN THE INTERSTATE, STOPPED AT A STOP LIGHT, AND PULLING OUT INTO TRAFFIC). I HAVE ATTEMPT TWO FIX THE PROBLEM BECAUSE MECHANIC SAID THAT IT WAS MY THROTTLE BODY. I EVEN CALLED FORD, AND THEY SAID "IF THE WRENCH LIGHT IS ON IT WAS THE THROTTLE BODY." I JUST WANT THIS PROBLEM TO STOP HAPPING BECAUSE I HAVE DONE EVERYTHING TO FIX IT. CHANGED THE SPARK PLUGS, BATTERY, THROTTLE BODY (TWICE), AND EVEN DID THE OIL. NOTHING WORKS. PLEASE HELP ME FIND OUT ABOUT THIS RECALL BECAUSE FORD IS ASKING ME FOR LARGE AMOUNTS OF MONEY WHICH I DON'T HAVE. I BOUGHT THIS CAR BRAND NEW AND HAS BEEN WELL MAINTAINED.

NHTSA ODI #10544867

Mileage unknown · Sep 18, 2013
Latches/locks/linkagesVehicle Speed Control

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, THE VEHICLE DECELERATED TO 20 MPH INDEPENDENTLY. THE WRENCH WARNING ICON ILLUMINATED AFTER THE FAILURE OCCURRED. THE VEHICLE WAS TAKEN TO THE MECHANIC WHERE A DIAGNOSTIC WAS PERFORMED, WHICH LOCATED THE FAILURE AT THE THROTTLE. THE THROTTLE WA…

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TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, THE VEHICLE DECELERATED TO 20 MPH INDEPENDENTLY. THE WRENCH WARNING ICON ILLUMINATED AFTER THE FAILURE OCCURRED. THE VEHICLE WAS TAKEN TO THE MECHANIC WHERE A DIAGNOSTIC WAS PERFORMED, WHICH LOCATED THE FAILURE AT THE THROTTLE. THE THROTTLE WAS NOT REPLACED. IN ADDITION, THE DOOR LOCKS ON THE REAR DRIVER'S SIDE DOOR AND THE FRONT PASSENGER'S SIDE DOOR FAILED. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGE WAS NOT AVAILABLE.

NHTSA ODI #10544213

82,000 miles · Jul 15, 2013
Engine And Engine CoolingVehicle Speed Control

CUT STOPS RUNNING.. ALL DIFFERENT SPEEDS ., ANY GIVEN TIME. ALMOST HAD THREE DIFFERENT ACCIDENTS. GLAD TO BE HERE.. STILL FOUND OUT ITS VERY COMMON PROBLEM SINCE IT TOOK A WEEK TO GET THE BACK ORDERED PART. THROTTLE BODY. SEEMS TO BE A SERIOUS PROBLEM. DANGEROUS TO SAY THE LEAST. *TR

NHTSA ODI #10524879

Official recalls

4

21V158000 · Air Bags:frontal:driver Side:inflator Module

Mar 10, 2021

Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.

19V904000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Dec 18, 2019

Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.

Consequence & remedy

Consequence: If the valves do not properly close, additional brake pedal travel may be required to stop the vehicle, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will flush the brake system with DOT 4 fluid and install a new brake fluid reservoir cap. In addition, the HCU will be tested to detect a possible stuck valve condition, replacing the HCU as necessary. All services will be performed free of charge. The recall began April 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S54.

17V024000 · Air Bags:frontal:passenger Side:inflator Module

Jan 10, 2017

Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

16V384000 · Air Bags:frontal:passenger Side:inflator Module

May 31, 2016

Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA12009 · Floor Mat Interference With Accelerator

Opened Dec 12, 2012 · Closed Jun 12, 2014

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:accelerator Pedal

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.

Additional source detail variants (2)

Vehicle Speed Control:accelerator Pedal

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.

Vehicle Speed Control

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.