Air Bags. Review the 319 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 150 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Structure. Review the 74 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

38 crash reports4 fire reports23 injury reports

Structure complaints

74 reports

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99,000 miles · Aug 14, 2014

Air BagsStructure

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THE DASHBOARD IS SEPARATING FROM THE PASSENGER AIR BAG AREA AND SEEMS TO BE STRETCHED BY SOMETHING, UNSURE AS TO CAUSE AS NOTHING IS APPARENT. ALSO THE FRONT LEFT DEFROSTER AIR VENT NEAR THE WINDSHIELD STARTED TO DETACH FROM THE DASHBOARD AS IF IT WAS UNDER SPRING PRESSURE TO DO SO. THE LOCAL DEALER SAYS THERE IS NO FIX FOR THIS TO HIS KNOWLEDGE , EXCEPT TO REPLACE THE ENTIRE DASHBOARD. THE DASHBOARD DOES NOT APPEAR TO BE MADE OF MATERIAL THAT STANDS UP TO UV LIGHTING AS TO WEAR AND NOW APPEARS TO BE EITHER POOR QUALITY MATERIALS OR WAS FACTORY INSTALLED IMPROPERLY. *TR

NHTSA ODI #10622183

62,000 miles · Aug 6, 2014

Air BagsStructure

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TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT NOTICED A PROTRUSION ON THE PASSENGER SIDE DASHBOARD WHERE THE AIR BAG WAS LOCATED. IT APPEARED AS IF THE AIR BAG WOULD DEPLOY AT ANY MOMENT. THE VEHICLE WAS TAKEN TO TWO MECHANICS WHO BOTH STATED THAT THE PROTRUSION WAS NOT CAUSED BY THE AIR BAG. THE VEHICLE WAS TAKEN TO A BODY SHOP AND THE MECHANIC STRETCHED THE MATERIAL TO REPAIR THE DASHBOARD AND CLOSED THE OPENING THAT WAS CREATED. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 62,000. UPDATED 09/15/14*LJ

NHTSA ODI #10619215

38,000 miles · Jul 24, 2014

Electrical SystemEngine And Engine CoolingLatches/locks/linkages

MOTOR MOUNTS: ALL THREE MOUNTS HAVE BEEN REPLACED. 6 TOTAL. ONE HAS BEEN REPLACED TWICE. ONE THREE TIMES. ELECTRIC DOOR LOCKS & WINDOW REGULATORS: FRONT DRIVER AND REAR RIGHT PASSENGER HAVE FAILED. DRIVER FLOOR MAT: SLIDES. *TR

NHTSA ODI #10616144

62,061 miles · May 30, 2014

Structure

THE DRIVER'S DOOR COULD NOT BE OPENED FROM INSIDE....HAD TO LOWER WINDOW AND REACH OUTSIDE TO OPEN THE DOOR. I HAVE TO DO THIS ALL THE TIME SINCE THIS PROBLEM STARTED. THIS IS A SAFETY PROBLEM IN THE EVENT I LOSE POWER AND AM UNABLE TO OPEN THE WINDOW IN ORDER TO OPEN DOOR IN AN EMERGENCY. EXITING IS DELAYED. *TR

NHTSA ODI #10595031

50,000 miles · Dec 6, 2013

Air BagsStructureSuspension

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2006 FORD FUSION: TWO SAFETY ISSUES 1. THE DASHBOARD ON THE PASSENGER SIDE NEAR THE AIR BAG IS WARPED/BULGED. THE AIR BAG INDICATOR FLASHES ON EVERY ONCE IN AWHILE. I AM CONCERNED THE AIR BAG WILL DEPLOY CAUSING HARM. THIS IS A MAJOR SAFETY CONCERN. 2. COMPLAINT: CRACKING AND POPPING IN MY FRONT SUSPENSION WHEN TURNING OR GOING OVER BUMPS. ABOUT TWO YEARS AGO I TOOK MY CAR TO A FORD DEALERSHIP AND THEY STATED THERE WAS A TECHNICAL SERVICE BULLETIN AND A "SUB FRAME ASSEMBLY KIT" NEEDED INSTALLED. FORD WOULDN'T COVER THE REPAIRS BUT I BARGAINED THEY ENDED UP COVERING THE COST OF THE PART AND I PAID LABOR. PROBLEM SEEMED TO STOP FOR AWHILE BUT IS NOW BACK. MY CONCERN IS IF THE SUBFRAME BREAKS IT WILL CAUSE AN ACCIDENT. I DRIVE 25 MILES TO WORK MONDAY THRU FRIDAY, 90% IS HIGHWAY. *TR

NHTSA ODI #10555053

23,703 miles · Dec 4, 2013

Structure

DRIVERS INSIDE DOOR HANDLE HAS BROKEN TWICE PREVENTING OPENING THE DRIVERS DOOR. HAVE FOUND TWO OTHER FUSION OWNERS THAT HAVE HAD THE SAME PROBLEM. *TR

NHTSA ODI #10554745

80,000 miles · Dec 3, 2013

Structure

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I OWN A 2006 FORD FUSION, AND MY COMPLAINT IS ABOUT THE FAILURE OF INTERIOR DOOR HANDLES. THREE OF THE FOUR INTERIOR DOOR HANDLES WILL NOT OPEN THE DOOR FROM THE INSIDE OF THE VEHICLE, THE WINDOWS HAVE TO BE ROLLED DOWN AND THE DOORS OPENED FROM THE OUTSIDE. SPECIFICALLY BOTH FRONT DOORS, AND THE LEFT REAR DOOR HANDLES DO NOT WORK. I PURCHASED THE VEHICLE NEW IN 2006. I CALLED THE FORD CONSUMER COMPLAINT LINE,AND WAS TOLD THAT BECAUSE THE VEHICLE IS BEYOND THE 36 MONTH WARRANTY PERIOD THERE WAS NOT ANYTHING THAT COULD BE DONE. OBVIOUSLY IF YOU CAN NOT GET OUT OF YOUR CAR WITHOUT ROLLING DOWN THE WINDOW AND USING THE OUTSIDE HANDLE; SHOULD BE A SAFETY ISSUE. I HAVE SEARCH ONLINE AND THERE NUMEROUS COMPLAINTS WITH THE 2006-2010 YEARS ON THE INTERIOR DOOR HANDLES ON ONLINE FORUMS, AS WELL AS YOU TUBE ON HOW TO REPLACE THEM. THE SPOKESPERSON AT FORD SAID THAT THEY DO NOT MONITOR ONLINE FORUMS. THEY SAID THAT WOULD FILE MY COMPLAINT WITH MY VIN IN THEIR DATABASE. YOU CAN FIND THE HANDLES ON EBAY AND AMAZON FOR ABOUT $42.00. I WOULD APPRECIATE ANY HELP THAT YOU CAN GIVE IN GETTING FORD TO RECOGNIZE THIS AS A SAFETY ISSUE AND MAKE THE REPAIRS TO MY VEHICLE. *TR

NHTSA ODI #10554725

55,000 miles · Nov 18, 2013

Power TrainSeat BeltsStructure

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TL* CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE FRONT PASSENGER AND BOTH REAR INTERIOR DOOR HANDLES BECAME FRACTURED WHEN ENGAGED. IN ADDITION, THE CONTACT WAS DRIVING 55 MPH WHEN THE VEHICLE FAILED TO RESPOND TO ACCELERATION ATTEMPTS OVER 55 MPH. THE SEAT BELT MECHANISM ALSO FAILED AND THE CONTACT WAS UNABLE TO SECURE THE SEAT BELT. THE CONTACT TOOK THE VEHICLE TO THE DEALER WHERE THE TRANSMISSION WAS REPLACED. THE INTERIOR DOOR HANDLES AND THE SEAT BELT WERE NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 55,000.

NHTSA ODI #10552797

100,000 miles · Sep 24, 2013

Structure

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING 25 MPH, THE PASSENGER AND DRIVER'S SIDE DOORS FAILED TO OPEN FROM THE INSIDE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS WHERE IT WAS STATED THAT THE DOOR HANDLE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOTIF…

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NHTSA ODI #10545236

79,000 miles · Aug 12, 2013

Structure

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT AFTER PARKING THE VEHICLE, THE DRIVER'S SIDE DOOR FAILED TO OPEN. THE CONTACT HAD TO OPEN THE FRONT WINDOW DOWN IN ORDER TO REACH THE EXTERIOR HANDLE. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 79,000. …

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NHTSA ODI #10534931

Official recalls

21V158000 · Air Bags:frontal:driver Side:inflator Module

Mar 10, 2021

Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.

19V904000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Dec 18, 2019

Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.

Consequence & remedy

Consequence: If the valves do not properly close, additional brake pedal travel may be required to stop the vehicle, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will flush the brake system with DOT 4 fluid and install a new brake fluid reservoir cap. In addition, the HCU will be tested to detect a possible stuck valve condition, replacing the HCU as necessary. All services will be performed free of charge. The recall began April 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S54.

17V024000 · Air Bags:frontal:passenger Side:inflator Module

Jan 10, 2017

Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

16V384000 · Air Bags:frontal:passenger Side:inflator Module

May 31, 2016

Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

EA12009 · Floor Mat Interference With Accelerator

Opened Dec 12, 2012 · Closed Jun 12, 2014

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:accelerator Pedal

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.

Additional source detail variants (2)

Vehicle Speed Control:accelerator Pedal

Vehicle Speed Control