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2006 Ford Fusion

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2006 Ford Fusion do not stand out strongly from the model-year median of 1,109.

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When problems were reported

Mileage at the reported incident

430 reports with mileage · 300 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 319 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 150 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 74 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

38 crash reports4 fire reports23 injury reports

Power Train complaints

150 reports
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103,000 miles · Sep 29, 2014
EnginePower Train

VEHICLE IS HESITANT TO START AND GET UP PAST 5 MPH AND ENGINE LIGHT CAME ON. TOOK CAR TO LOCAL PEP BOYS WHERE THEY PLACED IT ON ENGINE MACHINE. PER PEP BOY CAR THROUGH THROTTLE BODY STUCK OPEN CODE. LOCAL DEALER CLOSED DROPPED CAR OFF FOR LOOK OVER. DEALER CONFIRMED MONDAY THAT THROTTLE BODY IS STUCK BUT STATE THAT THIS VEHI…

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VEHICLE IS HESITANT TO START AND GET UP PAST 5 MPH AND ENGINE LIGHT CAME ON. TOOK CAR TO LOCAL PEP BOYS WHERE THEY PLACED IT ON ENGINE MACHINE. PER PEP BOY CAR THROUGH THROTTLE BODY STUCK OPEN CODE. LOCAL DEALER CLOSED DROPPED CAR OFF FOR LOOK OVER. DEALER CONFIRMED MONDAY THAT THROTTLE BODY IS STUCK BUT STATE THAT THIS VEHICLE IS NOT A PART OF CURRENT THROTTLE BODY RECALL...IM WRITING THIS HERE SO IF FORD SHOULD DECIDE TO COVER THIS AT A FUTURE TIME I'LL BE ABLE TO FILE FOR A REFUND. *TR

NHTSA ODI #10639820

57,000 miles · Sep 15, 2014
Power Train

AS REPORTED MULTIPLE TIMES THESE TRANSMISSIONS BEGIN TO SLIP VERY BADLY. WHILE TRYING TO MERGE INTO TRAFFIC ALMOST 90% OF THE TIME HOT OR COLD AT ABOUT 40MPH WHEN YOU PRESS THE GAS THE TRANSMISSION WILL SLIP LEAVING YOU HANGING OUT TO DRY(THIS IS EXTREMELY DANGEROUS)...WHEN DOWNSHIFTING SOMETIMES AROUND 20MPH THERE WILL BE A LOU…

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AS REPORTED MULTIPLE TIMES THESE TRANSMISSIONS BEGIN TO SLIP VERY BADLY. WHILE TRYING TO MERGE INTO TRAFFIC ALMOST 90% OF THE TIME HOT OR COLD AT ABOUT 40MPH WHEN YOU PRESS THE GAS THE TRANSMISSION WILL SLIP LEAVING YOU HANGING OUT TO DRY(THIS IS EXTREMELY DANGEROUS)...WHEN DOWNSHIFTING SOMETIMES AROUND 20MPH THERE WILL BE A LOUD BANGING UNDER THE DRIVERS SIDE AREA...THE TSB WAS ISSUED WAY BACK IN 2007 REGARDING ALL THESE ISSUES BUT NO RECALL...THE FLOOR MATS WERE RECALLED? BUT NOT THIS ISSUE. ALL OVER THE INTERNET YOU SEE THE INSANE AMOUNT OF PEOPLE HAVING THIS SAME ISSUE DUE TO THE AISIN TRANSMISSION THEY USED....SAME PROBLEM OCCURRED IN MULTIPLE MAKES AND MODELS OF VEHICLES WITH SAME TRANSMISSION COMPONENTS. THEY SAY REPLACE THE TRANSMISSION "VALVE BODY" OR AKA CONTROL ASSEMBLY...ITS ONLY $2,000 IF YOU HAVEN'T ALREADY BURNT UP THE WHOLE TRANSMISSION THEN ITS $4-5K. *TR

NHTSA ODI #10633146

135,138 miles · Jun 28, 2014
Electronic Stability Control (esc)EnginePower Train

DRIVING ON INTERSTATE 5 EVENING COMMUTE, GOING UP A HILL WHEN THE ENGINE LOST POWER, REACHING A MAXIMUM SPEED OF 20MPH WITH THE ACCELERATOR PEDAL PRESSED DOWN FULLY. THE ESC LIGHT AND A "WRENCH" LIGHT BOTH ILLUMINATED. WAS ABLE TO SAFELY EXIT THE INTERSTATE AND TURNED THE CAR OFF. AFTER A FEW MINUTES I RESTARTED WITH THE AFOR…

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DRIVING ON INTERSTATE 5 EVENING COMMUTE, GOING UP A HILL WHEN THE ENGINE LOST POWER, REACHING A MAXIMUM SPEED OF 20MPH WITH THE ACCELERATOR PEDAL PRESSED DOWN FULLY. THE ESC LIGHT AND A "WRENCH" LIGHT BOTH ILLUMINATED. WAS ABLE TO SAFELY EXIT THE INTERSTATE AND TURNED THE CAR OFF. AFTER A FEW MINUTES I RESTARTED WITH THE AFOREMENTIONED LIGHTS REMAINING OFF. VEHICLE RAN FINE. TOOK IT TO THE FORD DEALER THE NEXT DAY AND WAS TOLD THE THROTTLE BODY WOULD HAVE TO BE REPLACED, WHICH I REJECTED AT THE TIME. THE VEHICLE RAN FINE UNTIL 1 DAY PAST A YEAR FROM THE FIRST INCIDENT (JUNE 26, 2014). THE SAME THING HAPPENED TWICE, ONCE AT 60MPH AND AGAIN AT 40MPH. IT OCCURRED AGAIN ON JUNE 27, 2014, HOWEVER THIS TIME FROM A STOP. I BEGAN TO ACCELERATE FROM THE STOP SIGN AND BARELY MADE IT ACROSS THE INTERSECTION. EACH OCCURRENCE I TURNED THE ENGINE OFF AND RESTARTED, THE VEHICLE RAN FINE. I DID A WEB SEARCH ON THE ISSUE AND FOUND NUMEROUS OTHER FORD OWNERS ARE EXPERIENCING THE SAME THING WITH MODEL YEARS 2005, 2006 AND 2007. *TR

NHTSA ODI #10606681

97,000 miles · Jun 24, 2014
Power Train

WAS DRIVING DOWN A BUSY HIGHWAY WHEN THE CAR JUST CHUGGED AND DIED. THE TOOL LIGHT CAME ON AFTER IT FAILED TO GO BY GIVING IT GAS.THIS IS THE SECOND TIME THIS HAS HAPPENED TO MY CAR. I TOOK IT TO MY FORD DEALERSHIP AND IT TURNED OUT TO BE THE THROTTLE BODY. I AM VERY UPSET AND BEING A WOMEN I HAD NO IDEA HOW TO HANDLE THIS SITUA…

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WAS DRIVING DOWN A BUSY HIGHWAY WHEN THE CAR JUST CHUGGED AND DIED. THE TOOL LIGHT CAME ON AFTER IT FAILED TO GO BY GIVING IT GAS.THIS IS THE SECOND TIME THIS HAS HAPPENED TO MY CAR. I TOOK IT TO MY FORD DEALERSHIP AND IT TURNED OUT TO BE THE THROTTLE BODY. I AM VERY UPSET AND BEING A WOMEN I HAD NO IDEA HOW TO HANDLE THIS SITUATION WHEN IT HAPPENED. IT HAS COST ALOT OF MONEY TO REPLACE AND IT IS VERY DANGEROUS. IS THERE A RECALL ON THIS PART ? IF SO I WOULD LIKE TO KNOW ABOUT IT. *TR

NHTSA ODI #10605795

68,000 miles · Jun 22, 2014
Engine And Engine CoolingPower TrainSeats

WHEN I WAS DRIVING 55 MPH, THE CAR DID A LITTLE JERK LIKE IT HAD MISSED. NO LIGHTS CAME ON AND I DROVE TO THE NEAREST SIDE ROAD OFF THE HIGHWAY AND STOPPED. I TRIED TO GO FURTHER BUT ONLY MADE IT ABOUT 100 YARDS BECAUSE I LOST ALL POWER INCLUDING STEERING. MY CAR WAS HALF IN THE ROAD SO I WAS THANKFUL THIS WAS NOT A HIGH TRAFFIC…

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WHEN I WAS DRIVING 55 MPH, THE CAR DID A LITTLE JERK LIKE IT HAD MISSED. NO LIGHTS CAME ON AND I DROVE TO THE NEAREST SIDE ROAD OFF THE HIGHWAY AND STOPPED. I TRIED TO GO FURTHER BUT ONLY MADE IT ABOUT 100 YARDS BECAUSE I LOST ALL POWER INCLUDING STEERING. MY CAR WAS HALF IN THE ROAD SO I WAS THANKFUL THIS WAS NOT A HIGH TRAFFIC ROAD. THE ENGINE LIGHT CAME ON AND THERE WAS A SMELL. IT WASN'T THE SMELL OF OIL BUT WAS A FLUID SMELL. THE CAR WOULD NOT TURN OVER AND HAD TO BE TOWED TO THE DEALERSHIP. IT CAME UP AS A MISFIRE 3 AND THEY TOLD ME THAT THEY HAD TO REPLACE THE COIL. THIS DID NOT FIX THE PROBLEM AND THEY SAID THE 3 COIL WHEN IT BLEW IT TOOK OUT THE OTHER COILS AS WELL AS THE 6 SPARK PLUGS AND THE PCM. THIS WAS A $2250 REPAIR. I ONLY HAVE 68,000 ON THE CAR. AFTER READING OTHER TSB, SOME STATED THAT IF UNDER 80,000 MILES/8 YEARS THAT IT WAS COVERED UNDER THE MANUFACTURE WARRANTY. I CALLED FORD AND WAS TOLD I MISSED THE 8 YEAR MARK BY EXACTLY 30 DAYS. THERE WAS NOTHING THAT I COULD DO BUT HOLD ON TO MY RECEIPTS IN CASE THERE WOULD EVER BE A RECALL. THIS IS THE ONLY MAJOR ISSUE I HAVE HAD. I HAVE NEVER HAD ANY OTHER ENGINE ISSUES WITH THE CAR. I'VE ONLY HAD 2 MINOR ISSUES BEFORE THIS AND THEY WERE THE LUMBAR GOING OUT IN THE DRIVER'S SEAT ($300 REPAIR THAT I DID NOT REPLACE) AND 2 DOOR HANDLES BREAKING FROM THE INSIDE THAT WERE $160 TO REPLACE EACH. I DID REPLACE BC OF THE SAFETY ISSUE OF NOT BEING ABLE TO GET OUT OF THE CAR. AFTER READING THE TSB, I SEE THAT THE PCM AND COILS ARE A RECURRING ISSUE AND I AM THANKFUL I WAS ON A SIDE ROAD WHEN IT OCCURRED... I AM VERY WORRIED THAT IT MAY OCCUR AGAIN AND HOPE THIS ISSUES WILL BE OR HAS BEEN LOOKED INTO FOR THE SAFETY OF OTHERS. *TR

NHTSA ODI #10605028

124,135 miles · Jun 16, 2014
Power Train

TRYING TO ACCELERATE ONTO HIGHWAY, VEHICLE WOULD REV UP TO LIMIT 6K AND SLAM INTO GEAR CAUSING TIRES TO SPIN AND ALMOST LOSE CONTROL. HAVE TO PARK AND TURN OFF VEHICLE TO RESUME DRIVING. OTHERS TIME CAR WOULD JUST LOSE MOMENTUM AND RPMS GO VERY HIGH BUT NO MOVEMENT. AGAIN, PARK CAR TURN OFF AND RESUME DRIVING. WAS TOLD BY …

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TRYING TO ACCELERATE ONTO HIGHWAY, VEHICLE WOULD REV UP TO LIMIT 6K AND SLAM INTO GEAR CAUSING TIRES TO SPIN AND ALMOST LOSE CONTROL. HAVE TO PARK AND TURN OFF VEHICLE TO RESUME DRIVING. OTHERS TIME CAR WOULD JUST LOSE MOMENTUM AND RPMS GO VERY HIGH BUT NO MOVEMENT. AGAIN, PARK CAR TURN OFF AND RESUME DRIVING. WAS TOLD BY MANY MECHANICS THAT THIS IS A TRANNY PROBLEM IN THIS MODEL FORD. COST OF $2,000 TO REPAIR. SEEMS TO BE VERY COMMON AND AM JUST LOGGING MY RECORDS INCASE FORD FINALLY ACKNOWLEDGES IT. *TR

NHTSA ODI #10598632

116,000 miles · May 29, 2014
Electrical SystemEnginePower Train

I HAVE HAD PROBLEMS WITH IT SINCE I BOUGHT IT, IT HAS PROBLEMS STARTING ESPECIALLY WHEN ITS COLD OUTSIDE. DRIVER HEATED SEAT CAUGHT FIRE AND MELTED MY SEAT, NOW MY HEATED SEAT DOESN'T WORK AND SEAT IS RUINED. TRANSMISSION IS POORLY MADE AND UNSAFE. WHILE DRIVING IT HAS PROBLEMS SHIFTING, SHOOTS THE RPMS ALL THE WAY UP. THE CAR S…

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I HAVE HAD PROBLEMS WITH IT SINCE I BOUGHT IT, IT HAS PROBLEMS STARTING ESPECIALLY WHEN ITS COLD OUTSIDE. DRIVER HEATED SEAT CAUGHT FIRE AND MELTED MY SEAT, NOW MY HEATED SEAT DOESN'T WORK AND SEAT IS RUINED. TRANSMISSION IS POORLY MADE AND UNSAFE. WHILE DRIVING IT HAS PROBLEMS SHIFTING, SHOOTS THE RPMS ALL THE WAY UP. THE CAR SOUNDS LIKE ITS GOING TO BLOW UP. DOES IT MOSTLY WHEN SHOWING DOWN AND SPEEDING UP. NOT THE ONLY PERSON HAVING ISSUES, FORD NEEDS TO STOP BEING SO CHEAP AND RECALL THE 2006 HTTP://REPAIRPAL.COM/TRANSMISSION-PROBLEM-242. *TR

NHTSA ODI #10594719

124,000 miles · May 15, 2014
Power Train

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE THE VEHICLE WAS IDLE, IT RESPONDED AS IF IT WAS SHUTTING DOWN. WHEN GASOLINE WAS ADDED TO THE VEHICLE, IT ONLY ACCELERATED UP TO 5 MPH. THE VEHICLE HAD TO BE SHUT DOWN AND RESTARTED IN ORDER TO REGAIN PROPER ACCELERATION. THE FAILURE RECURRED THREE TIMES OV…

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TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE THE VEHICLE WAS IDLE, IT RESPONDED AS IF IT WAS SHUTTING DOWN. WHEN GASOLINE WAS ADDED TO THE VEHICLE, IT ONLY ACCELERATED UP TO 5 MPH. THE VEHICLE HAD TO BE SHUT DOWN AND RESTARTED IN ORDER TO REGAIN PROPER ACCELERATION. THE FAILURE RECURRED THREE TIMES OVER A PERIOD OF FOUR MONTHS. THE VEHICLE WAS TAKEN TO A DEALER, WHO DIAGNOSED THAT THE VEHICLE HAD AN INTERNAL SHORT. THE THROTTLE BODY ASSEMBLY NEEDED TO BE REPLACED AND THE PCM RESET IN ORDER TO REPAIR THE VEHICLE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 124,000.

NHTSA ODI #10588572

73,000 miles · Apr 24, 2014
Power Train

I WAS DRIVING AT ABOUT 30MPH SUDDENLY I COULD NOT ACCELERATE AND THE CAR DIED IN THE MIDDLE IF THE ROAD LUCKILY I WAS ABLE TO PULL OFF SAFELY WITHOUT KILLING ANYONE! TOOK THE CAR TO A LOCAL MECHANIC AS WELL AS A FORD DEALER BOTH AGREED NEEDS NEW PCM AND 6 IGNITION COILS = $2000! IS IT GOING TO TAKE AN ACTUAL DEATH FOR THIS TO BE…

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I WAS DRIVING AT ABOUT 30MPH SUDDENLY I COULD NOT ACCELERATE AND THE CAR DIED IN THE MIDDLE IF THE ROAD LUCKILY I WAS ABLE TO PULL OFF SAFELY WITHOUT KILLING ANYONE! TOOK THE CAR TO A LOCAL MECHANIC AS WELL AS A FORD DEALER BOTH AGREED NEEDS NEW PCM AND 6 IGNITION COILS = $2000! IS IT GOING TO TAKE AN ACTUAL DEATH FOR THIS TO BE RECALLED? *TR

NHTSA ODI #10584753

65,000 miles · Mar 13, 2014
Power Train

I WAS GOING HOME ON HIGHWAY (65 MPH) AND THE TRAFFIC STARTED TO SLOW DOWN AND SO I PUT ON MY BRAKE AND LOST MY POWER. IT WAS IN LIMP MODE. FORTUNATELY, I WAS IN LOW SPEED LANE AND COULD GET OVER TO THE SIDE OF HIGHWAY AND MANAGED TO PULL OFF. AFTER 5 MINUTES I WAS ABLE TO RESTART CAR AND GET HOME. THE THROTTLE BODY HAD TO BE …

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I WAS GOING HOME ON HIGHWAY (65 MPH) AND THE TRAFFIC STARTED TO SLOW DOWN AND SO I PUT ON MY BRAKE AND LOST MY POWER. IT WAS IN LIMP MODE. FORTUNATELY, I WAS IN LOW SPEED LANE AND COULD GET OVER TO THE SIDE OF HIGHWAY AND MANAGED TO PULL OFF. AFTER 5 MINUTES I WAS ABLE TO RESTART CAR AND GET HOME. THE THROTTLE BODY HAD TO BE REPLACED. THIS IS A SAFETY CONCERN. I FEEL I WAS VERY LUCKY I DID NOT GET SLAMMED INTO AND SOMEONE DID NOT GET HURT. *TR

NHTSA ODI #10569188

Official recalls

4

21V158000 · Air Bags:frontal:driver Side:inflator Module

Mar 10, 2021

Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.

19V904000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Dec 18, 2019

Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.

Consequence & remedy

Consequence: If the valves do not properly close, additional brake pedal travel may be required to stop the vehicle, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will flush the brake system with DOT 4 fluid and install a new brake fluid reservoir cap. In addition, the HCU will be tested to detect a possible stuck valve condition, replacing the HCU as necessary. All services will be performed free of charge. The recall began April 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S54.

17V024000 · Air Bags:frontal:passenger Side:inflator Module

Jan 10, 2017

Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

16V384000 · Air Bags:frontal:passenger Side:inflator Module

May 31, 2016

Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA12009 · Floor Mat Interference With Accelerator

Opened Dec 12, 2012 · Closed Jun 12, 2014

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:accelerator Pedal

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.

Additional source detail variants (2)

Vehicle Speed Control:accelerator Pedal

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.

Vehicle Speed Control

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.