Air Bags. Review the 319 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 150 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Structure. Review the 74 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

38 crash reports4 fire reports23 injury reports

Electrical System complaints

71 reports

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78,333 miles · Apr 23, 2015

Electrical SystemEngineFuel/propulsion System

CAR DIES WHILST DRIVING. THIS IS A SAFETY ISSUE. AUTHORIZED FORD DEALER SERVICE DETERMINED ISSUE WAS CAUSED BY A DEFECTIVE THROTTLE BODY. *TR

NHTSA ODI #10712343

Mileage unknown · Apr 10, 2015

Electrical SystemLatches/locks/linkages

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MY BACK DOOR LOCK ON MY DRIVER SIDE STOPPED AUTOMATICALLY LOCKING AND UNLOCKING UNLESS I DO IT MANUALLY. IT WASN'T A HUGE ISSUE SINCE I DON'T HAVE A LOT OF PEOPLE IN MY BACKSEAT. LAST NIGHT, WHEN I GOT HOME FROM WORK, I REACHED TO OPEN MY DOOR AND NOTHING HAPPENED. I THOUGHT I WAS TIRED ENOUGH TO BE MISTAKEN, BUT IT HAPPENED. MY DOOR WILL NOW ONLY OPEN FROM THE OUTSIDE. THE LOCK STILL LOCKS AND UNLOCKS AUTOMATICALLY WHEN I USE THE BUTTON, BUT I HAVE TO ROLL DOWN MY WINDOW TO GET OUT. THIS CAN BE HAZARDOUS IF SOMEONE IS LOCKED IN THE CAR DURING A WRECK, FIRE, GAS LEAK, ETC. *TR

NHTSA ODI #10705033

Mileage unknown · Apr 10, 2015

Electrical SystemExterior Lighting

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MY BRAKE LIGHTS AND REAR BLINKERS ARE NO LONGER WORKING. ONE DAY THEY JUST WENT OUT. OF COURSE I TOOK IT TO MY MECHANIC RIGHT AWAY SINCE IT IS EXTREMELY DANGEROUS DRIVING AT NIGHT WITH NO BRAKE LIGHTS AND I HAD RECENTLY ENROLLED INTO NIGHT CLASSES FOR MY FALL SEMESTER. I LEFT MY CAR WITH MY MECHANIC FOR NEARLY A WEEK BECAUSE HE THOUGHT THE SWITCH NEEDED TO BE REPLACED. HE ORDERED A NEW ONE, BUT WHEN IT ARRIVED HE CALLED TO TELL ME THAT IT WASN'T WHAT HE THOUGHT IT WAS. HE LET ME KEEP THE NEW SWITCH FREE OF CHARGE SINCE HE WASN'T ABLE TO HELP ME AT ALL. I HAD TO WALK TO THE SHOP TO PICK UP MY CAR BECAUSE MY MECHANIC WAS JUST AS BAFFLED AS I WAS. SINCE SOMEONE WHO WENT TO SCHOOL FOR THIS KIND OF STUFF COULDN'T HELP ME, I FIGURED I WOULD GOOGLE THE ISSUE TO SEE IF THERE WERE ANY ANSWERS OUT THERE. I FOUND WEBSITES FULL OF PEOPLE HAVING SIMILAR ISSUES. ( HTTP://WWW.CARCOMPLAINTS.COM/FORD/FUSION/2006/LIGHTS/TURN_SIGNALS_DO_NOT_WORK.SHTML ; HTTP://WWW.FORDFUSIONFORUM.COM/TOPIC/4304-PARKLAMPSTURN-SIGNAL-ISSUES/ ) *TR

NHTSA ODI #10705030

90,000 miles · Oct 12, 2014

Electrical System

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THE POWER LOCKS, AND INTERIOR DOOR HANDLES TO OPEN THE DOOR IN BOTH THE FRONT AND REAR/DRIVER AND PASSENGER SIDES MALFUNCTION REGARDLESS OF USE/FORCE. THE INTERIOR DOOR HANDLE WARPS/BENDS AND BREAKS. THE LOCKING MECHANISM ALSO MALFUNCTIONS MAKING IT IMPOSSIBLE TO OPEN THE DOOR FROM THE INTERIOR. IN ONLY WAY TO EXIT THE VEHICLE IS TO ROLL DOWN THE WINDOW AND OPEN THE DOOR FROM THE OUTSIDE DOOR HANDLE. ONCE THE LOCKING MECHANISM HAS MALFUNCTIONED, IT IS IMPOSSIBLE TO LOCK THE VEHICLE VIA THE REMOTE ALARM OR WITH THE PHYSICAL KEY. THIS PRESENTS A MAJOR PROBLEM AS 1:IN THE EVENT THAT THE DRIVER AND OR PASSENGERS NEED TO EXIT THE VEHICLE IT IS IMPOSSIBLE UNLESS WINDOWS ARE ROLLED DOWN. 1B: IN THE EVENT THAT A CRASH OR WINDOWS MALFUNCTION, ALL OCCUPANTS ARE TRAPPED IN VEHICLE 2:THE VEHICLE IS WITHOUT PASSIVE ANTI-THEFT AS THE DOORS ARE UNABLE TO LOCK. *TR

NHTSA ODI #10644179

69,045 miles · Aug 27, 2014

Electrical SystemExterior Lighting

RIGHT DIRECTIONAL SIGNAL DIDN'T WORK. *TR

NHTSA ODI #10628793

70,020 miles · Aug 22, 2014

Electrical SystemEngineFuel/propulsion System

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THE FACTORY IGNITION COILS BEGAN TO SHORT AGAINST THE INTERIOR WALLS OF THE ENGINE HEAD ABOVE THE SPARK PLUGS. AS THEY SHORTED IT BURN THE POWER CONTROL MODULE (PCM). WITH NO PCM MY SPARK PLUGS FAILED TO LIGHT, CAUSING MY ENGINE BECOME FLOODED WITH GASOLINE, WHICH WASHED AWAY THE LUBRICANTS ON MY CYLINDER AND HEADS CAUSING ALL OF MY CYLINDERS AND HEADS TO BECOME DAMAGED. AS THIS HAPPENED BEFORE I WAS ABLE TO PULL OVER MY ENGINE SHUT OFF. CAUSING ME TO LOSE POWER STEERING AND ALL OF THE OTHER ELECTRICAL FUNCTIONING COMPONENTS. LUCKILY I WAS ON A FAIRLY QUIET ROAD AND AT SOMEWHAT LOW SPEEDS, BUT FOR THE MANY OTHERS THAT HAVE OR COULD EXPERIENCE THE SAME PROBLEM MIGHT NOT HAVE BEEN OR BE AS LUCKY. 2006 FORD FUSION 3.0L V6. *TR

NHTSA ODI #10627360

38,000 miles · Jul 24, 2014

Electrical SystemEngine And Engine CoolingLatches/locks/linkages

MOTOR MOUNTS: ALL THREE MOUNTS HAVE BEEN REPLACED. 6 TOTAL. ONE HAS BEEN REPLACED TWICE. ONE THREE TIMES. ELECTRIC DOOR LOCKS & WINDOW REGULATORS: FRONT DRIVER AND REAR RIGHT PASSENGER HAVE FAILED. DRIVER FLOOR MAT: SLIDES. *TR

NHTSA ODI #10616144

124,000 miles · Jun 6, 2014

Electrical System

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TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE TRAVELING 60 MPH, SMOKE ENTERED THE VEHICLE FROM THE FRONT PANEL VENTS UNDERNEATH THE HOOD. THE CONTACT STATED THAT THE ENGINE WARNING LIGHT ILLUMINATED ON THE INSTRUMENT PANEL AND THE VEHICLE BEGAN TO STALL INTERMITTENTLY. THE FAILURE OCCURRED ON THREE SEPARATE OCCASIONS. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE POWER CONTROL MODULE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 124,000 AND THE CURRENT MILEAGE 124,030. UPDATED 08/19/14*LJ UPDATED 8/30/2017*CN

NHTSA ODI #10596750

116,000 miles · May 29, 2014

Electrical SystemEnginePower Train

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I HAVE HAD PROBLEMS WITH IT SINCE I BOUGHT IT, IT HAS PROBLEMS STARTING ESPECIALLY WHEN ITS COLD OUTSIDE. DRIVER HEATED SEAT CAUGHT FIRE AND MELTED MY SEAT, NOW MY HEATED SEAT DOESN'T WORK AND SEAT IS RUINED. TRANSMISSION IS POORLY MADE AND UNSAFE. WHILE DRIVING IT HAS PROBLEMS SHIFTING, SHOOTS THE RPMS ALL THE WAY UP. THE CAR SOUNDS LIKE ITS GOING TO BLOW UP. DOES IT MOSTLY WHEN SHOWING DOWN AND SPEEDING UP. NOT THE ONLY PERSON HAVING ISSUES, FORD NEEDS TO STOP BEING SO CHEAP AND RECALL THE 2006 HTTP://REPAIRPAL.COM/TRANSMISSION-PROBLEM-242. *TR

NHTSA ODI #10594719

65,000 miles · May 22, 2014

Electrical System

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I AM THE ORIGINAL OWNER OF A 2006 FORD FUSION WITH ONLY 65000 MILES. I RECENTLY HAD A VERY SCARY NEAR DEATH EXPERIENCE DUE TO A DEFECT IN THIS VEHICLE. AFTER MUCH RESEARCH ONLINE AND SPEAKING TO CERTIFIED MECHANICS I AM SURE FORD IS WELL AWARE OF THE PROBLEM THAT EXISTS WITH THE IGNITION COILS EXPLODING DUE TO A COMPUTER MALFUNCTION. THIS CAUSES THE CAR TO STOP. MY CAR HAPPENED TO STOP WHILE I WAS ON THE FREEWAY. I WON'T GO INTO A LOT OF DETAIL BUT IT WAS SCARY AND COULD HAVE POTENTIALLY COST ME MY LIFE. FORTUNATELY I WAS ABLE TO SAFELY COAST TO THE SHOULDER AND WAIT FOR AAA TO COME TO MY RESCUE. I TOOK MY CAR TO A MECHANIC WHO GOT THE CAR RUNNING AGAIN AFTER REPLACING TWO IGNITION COILS AND MY SPARK PLUGS, BUT IT BROKE DOWN AGAIN ON THE WAY HOME FROM THE MECHANIC. AGAIN, THE CAR JUST SHUTS OFF WITHOUT WARNING, BUT THIS TIME I WAS LEFT IN THE MIDDLE OF TRAFFIC WAITING FOR AAA. MY CAR IS NOW AT THE FORD DEALERSHIP AND THE BILL IS REALLY HIGH. BOTH, MY MECHANIC AND THE FORD SERVICE TECHNICIAN CONFIRMED THAT THERE IS AN ISSUE WITH THE COMPUTER THAT IS CAUSING IGNITION COILS TO "BURN UP" OR "EXPLODE". I UNDERSTAND THAT THERE IS AN 8 YEAR OR 80,000 MILE WARRANTY WITH COVERS THIS ISSUE, BUT UNFORTUNATELY I AM OVER THE 8 YEARS (BUT STILL 15,000 UNDER THE MILEAGE). THIS SHOULD BE A RECALL. SOMEONE COULD POTENTIALLY LOSE THEIR LIFE BECAUSE FORD CHOOSES TO OVERLOOK THIS TICKING TIME BOMB. I AM NOW HAVING TO SPEND $2200 TO REPAIR THIS ISSUE WHEN FORD SHOULD BE THE ONE COVERING THE COST TO MAKE IT RIGHT. *TR

NHTSA ODI #10593524

Official recalls

21V158000 · Air Bags:frontal:driver Side:inflator Module

Mar 10, 2021

Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.

19V904000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Dec 18, 2019

Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.

Consequence & remedy

Consequence: If the valves do not properly close, additional brake pedal travel may be required to stop the vehicle, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will flush the brake system with DOT 4 fluid and install a new brake fluid reservoir cap. In addition, the HCU will be tested to detect a possible stuck valve condition, replacing the HCU as necessary. All services will be performed free of charge. The recall began April 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S54.

17V024000 · Air Bags:frontal:passenger Side:inflator Module

Jan 10, 2017

Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

16V384000 · Air Bags:frontal:passenger Side:inflator Module

May 31, 2016

Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

EA12009 · Floor Mat Interference With Accelerator

Opened Dec 12, 2012 · Closed Jun 12, 2014

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:accelerator Pedal

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.

Additional source detail variants (2)

Vehicle Speed Control:accelerator Pedal

Vehicle Speed Control