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2004 Chrysler Town And Country

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Chrysler Town And Country do not stand out strongly from the model-year median of 216.5.

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When problems were reported

Mileage at the reported incident

146 reports with mileage · 21 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel/propulsion System. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

9 crash reports5 fire reports7 injury reports

What owners actually said

167 reports
166,545 miles · Sep 5, 2015
Fuel/propulsion System

AFTER FILLING FUEL TANK UP, I DROVE OUT OF STATION AND VAN STALLED AND QUIT RUNNING. I STARTED IT UP AGAIN, DROVE ABOUT 100 FEET AND IT STALLED AGAIN. THIS HAS HAPPENED 4 TIMES AFTER FILLING UP WITH GAS.VERY DANGEROUS PULLING INTO TRAFFIC OUT OF GAS STATION!

NHTSA ODI #10761763

93,125 miles · Apr 28, 2015
Engine And Engine CoolingFuel/propulsion System

ENGINE STALLED AFTER REFUELING. THIS CAUSED MY WIFE TO PANIC WITH 4 KIDS IN THE VAN, AND IT WAS DIFFICULT TO RESTART ON A BUSY ROAD DURING RUSH HOUR. *TR

NHTSA ODI #10713319

130,000 miles · Apr 12, 2015
Fuel/propulsion System

AFTER GAS FILL UP VAN SHUTS OFF NO WARNING STEERING LOCKS, THANK GOD I NEVER HAD A ACCIDENT THIS IS A VERY SERIOUS PROBLEM. I NOTICED ALOT OF OTHER COMPLAINTS CHRYSLER SHOULD RECALL THIS PROBLEM. I KNOW THEY KNOW ABOUT IT SO FIX IT . WOULD THEY WANT TO DRIVE THIS VEHICLE WITH A VERY SERIOUS PROBLEM WHO KNOWS MAYBE THERE HAS BEE…

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AFTER GAS FILL UP VAN SHUTS OFF NO WARNING STEERING LOCKS, THANK GOD I NEVER HAD A ACCIDENT THIS IS A VERY SERIOUS PROBLEM. I NOTICED ALOT OF OTHER COMPLAINTS CHRYSLER SHOULD RECALL THIS PROBLEM. I KNOW THEY KNOW ABOUT IT SO FIX IT . WOULD THEY WANT TO DRIVE THIS VEHICLE WITH A VERY SERIOUS PROBLEM WHO KNOWS MAYBE THERE HAS BEEN ALOT OF ACCIDENTS FROM THIS. HOW MANY CLAIMS HAVE THERE BEEN FOR ACCIDENTS. WE BOUGHT THIS USED AND IT HAPPENS EVERYTIME YOU FILL UP. MAYBE THAT'S WHY THEY GOT RID OF IT. *TR

NHTSA ODI #10705167

61,000 miles · Apr 8, 2015
Electrical System

THE IGNITION SWITCH ON MY 2004 CHRYSLER TOWN & COUNTRY MINIVAN HAS FAILED FOUR TIMES. IT HAS BEEN REPLACED EACH TIME.

NHTSA ODI #10706731

119,500 miles · Mar 26, 2015
Fuel/propulsion System

AFTER FUELING, AS I PULLED OUT ONTO THE HIGHWAY, THE CAR STALLED. I WAS ABLE TO COAST TO THE SIDE OF THE HIGHWAY AND RESTART THE ENGINE. IT HAPPENED SEVERAL TIMES LAST YEAR, ALWAYS AFTER FUELING, AND IS BECOMING MORE FREQUENT SINCE DECEMBER OF 2014. DEPENDING ON WHERE IT OCCURS, IT IS EXTREMELY DANGEROUS TO STALL WHEN ENTERING A…

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AFTER FUELING, AS I PULLED OUT ONTO THE HIGHWAY, THE CAR STALLED. I WAS ABLE TO COAST TO THE SIDE OF THE HIGHWAY AND RESTART THE ENGINE. IT HAPPENED SEVERAL TIMES LAST YEAR, ALWAYS AFTER FUELING, AND IS BECOMING MORE FREQUENT SINCE DECEMBER OF 2014. DEPENDING ON WHERE IT OCCURS, IT IS EXTREMELY DANGEROUS TO STALL WHEN ENTERING A STEADY FLOW OF TRAFFIC. I'VE RESEARCHED THIS PROBLEM, AND IT IS A FACT THAT IT IS COMMON IN CHRYSLER VEHICLES, PARTICULARLY THOSE WITH MILEAGE OVER 100,000 THOUSAND MILES.......TO MY KNOWLEDGE THERE HAS BEEN NO RECALL ON THIS PROBLEM, AND INFORMATION THAT I'VE RESEARCHED SAYS THAT CHRYSLER DOESN'T CONSIDER IT A PROBLEM. THEY SUGGEST TAKING THE VEHICLE TO A DEALERSHIP FOR ANALYSIS. *TR

NHTSA ODI #10701996

184,000 miles · Feb 3, 2015
Air Bags

TL*THE CONTACT OWNS A 2004 CHRYSLER TOWN AND COUNTRY. THE CONTACT STATED THAT AFTER STARTING THE VEHICLE, THE AIR BAG WARNING LIGHT ILLUMINATED. THE FAILURE OCCURRED ON NUMEROUS OCCASIONS. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 184,000.

NHTSA ODI #10680941

176,000 miles · Dec 28, 2014
Fuel System, Gasoline

I FILLED MY GAS TANK FULL, AND DROVE MY CAR TO A PARKING LOT, LATER ON I WENT TO LEAVE THE PARKING SLOT AND SMELLED GASOLINE, AND FOUND LEAKAGE UNDERNEATH THE VEHICLE. I TOOK IT TO AN INDEPENDENT MECHANIC WHO INDICATED THE METAL RING THAT APPLIES MECHANICAL PRESSURE TO THE FUEL PUMP / SENDING UNIT IS SEVERELY CORRODED CAUSING TH…

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I FILLED MY GAS TANK FULL, AND DROVE MY CAR TO A PARKING LOT, LATER ON I WENT TO LEAVE THE PARKING SLOT AND SMELLED GASOLINE, AND FOUND LEAKAGE UNDERNEATH THE VEHICLE. I TOOK IT TO AN INDEPENDENT MECHANIC WHO INDICATED THE METAL RING THAT APPLIES MECHANICAL PRESSURE TO THE FUEL PUMP / SENDING UNIT IS SEVERELY CORRODED CAUSING THE TANGS THAT HOLD DOWN THE ASSEMBLY TIGHTLY IN THE TANK HOLE, TO FAIL, CAUSING THE PRESSURE ON THE SEAL TO BE INADEQUATE AND ALLOW THE SEAL TO FUNCTION. THIS PROBLEM IS NOT CAUSING THE CHECK ENGINE LAMP TO BE ILLUMINATED, THUS IS NOT WARNING ME OF THIS DANGEROUS SITUATION. I PURCHASED ANOTHER 2004 CHRYSLER TOWN AND COUNTRY TANK, AND WHILE IT IS POSSIBLY SERVICEABLE, THE RING ON IT IS ALSO CORRODED, AND IS LIKELY TO FAIL AGAIN IF PUT INTO SERVICE. I LIVE IN THE NORTHERN RUST BELT STATES. DRIVING IN NORTHEAST OHIO, WESTERN PA WHERE CORROSION IS ENHANCED BY SALT APPLIED TO PREVENT SNOW AND ICE ACCIDENTS. I HAVE NOT YET TAKEN THE FAILED TANK OFF THE VEHICLE. I AM WONDERING IF CHRYSLER SHOULD REPAIR THIS FOR FREE AND RECALL OTHERS THAT ARE LIKELY HAVING THE SAME PROBLEMS IN RUST PRONE AREAS. WAS TOLD THAT THIS EXACT TANK WAS ONLY USED IN 2004. I AM CURRENTLY OPERATING BY FILLING THE TANK WITH LESS THAN 10 GALLONS AT A TIME FROM AN EMPTY TANK WHO'S IS AN INCONVENIENT TO DO THINGS AND PROBABLY STILL NOT SAFE IN CASE OF A ROLL OVER ACCIDENT, SO I HOPE TO GET A RESPONSE FROM YOU FAIRLY SOON, THANK YOU FOR YOU ATTENTION IN THIS MATTER! *TR

NHTSA ODI #10668582

142,000 miles · Dec 19, 2014
EngineFuel/propulsion System

FOR THE PAST FIVE YEARS (SINCE 2009), MY 2004 CHRYSLER TOWN & COUNTRY VAN WANTS TO DIE SOON AFTER EVERY TIME THAT IS FILLED WITH GAS (NO MATTER THE OCTANE TYPE). THE PROBLEM MOST TYPICALLY RESOLVES ITSELF AFTER 5 MINUTES OR SO, BUT IN THE INTERIM THERE HAVE BEEN NUMEROUS CLOSE CALLS AS THE VAN LOSES FUNCTION WITH THE POWER TRYI…

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FOR THE PAST FIVE YEARS (SINCE 2009), MY 2004 CHRYSLER TOWN & COUNTRY VAN WANTS TO DIE SOON AFTER EVERY TIME THAT IS FILLED WITH GAS (NO MATTER THE OCTANE TYPE). THE PROBLEM MOST TYPICALLY RESOLVES ITSELF AFTER 5 MINUTES OR SO, BUT IN THE INTERIM THERE HAVE BEEN NUMEROUS CLOSE CALLS AS THE VAN LOSES FUNCTION WITH THE POWER TRYING TO DIE. I HAVE ENDED UP LEARNING TO DRIVE WITH THE CAR IN NEUTRAL AND COAST WHILE REVVING THE VAN. OR BETTER YET AT A STOP LIGHT RACE THE ENGINE WITH THE CAR IN NEUTRAL (I SEE NOTHING BAD THAT CAN HAPPEN WITH THIS SOLUTION!!). FOR THE MOST PART THE CAR IS USED ONLY WHEN NEEDED ANYMORE AS WE ARE TERRIFIED OF FILLING THE CAR UP. WE ARE VERY LUCKY TO BE ABLE TO DRIVE IT PART TIME BUT SOME PEOPLE AREN'T SO FORTUNATE AND THIS IS A CAR THAT DRIVES MANY FAMILIES. IT IS DEPLORABLE TO SEE SO MANY PEOPLE HAVING THIS PROBLEM AND YET NO ONE CHOOSES TO ACKNOWLEDGE THE DESIGN FLAW OF THE VAPOR/LIQUID VALVE. PLEASE TAKE NOTICE OF THIS PROBLEM BEFORE SOMEONE IS SERIOUSLY INJURED OR KILLED! *TR

NHTSA ODI #10667200

132,000 miles · Nov 12, 2014
Power Train

TL* THE CONTACT OWNS A 2004 CHRYSLER TOWN AND COUNTRY. WHILE PULLING OUT OF A RESIDENTIAL DRIVEWAY, THE VEHICLE FAILED TO SHIFT FROM THIRD GEAR AND WOULD NOT ACCELERATE PAST 35 MPH. ALSO, THE CONTACT MENTIONED THAT THE CHECK ENGINE WARNING LIGHT REMAINED ILLUMINATED. THE FAILURE OCCURRED ON NUMEROUS OCCASIONS. THE VEHICLE HAD NO…

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TL* THE CONTACT OWNS A 2004 CHRYSLER TOWN AND COUNTRY. WHILE PULLING OUT OF A RESIDENTIAL DRIVEWAY, THE VEHICLE FAILED TO SHIFT FROM THIRD GEAR AND WOULD NOT ACCELERATE PAST 35 MPH. ALSO, THE CONTACT MENTIONED THAT THE CHECK ENGINE WARNING LIGHT REMAINED ILLUMINATED. THE FAILURE OCCURRED ON NUMEROUS OCCASIONS. THE VEHICLE HAD NOT BEEN DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 132,000.

NHTSA ODI #10654477

54,917 miles · Sep 23, 2014
Fuel/propulsion System

ENGINE STALLED AFTER FILL UP WITHOUT ANY WARNING. AFTER REFILL AS CAR LEFT GAS STATION ENGINE RPM WENT DOWN AND ENGINE STALLED. IT HAPPENED IN UNEXPECTED PLACES LIKE ENTERING BUSY ROAD OR STARTING FROM TRAFFIC LIGHT. DRIVER GETS NO WARNING LIKE CHECK-ENGINE LIGHT INDICATOR AND ENGINE JUST STOPS. ASKED DEALER TO CHECK THE PROBLEM…

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ENGINE STALLED AFTER FILL UP WITHOUT ANY WARNING. AFTER REFILL AS CAR LEFT GAS STATION ENGINE RPM WENT DOWN AND ENGINE STALLED. IT HAPPENED IN UNEXPECTED PLACES LIKE ENTERING BUSY ROAD OR STARTING FROM TRAFFIC LIGHT. DRIVER GETS NO WARNING LIKE CHECK-ENGINE LIGHT INDICATOR AND ENGINE JUST STOPS. ASKED DEALER TO CHECK THE PROBLEM FEW TIMES, BUT MINIVAN WAS RETURNED BACK AND DEALER COULD NOT REPRO THE PROBLEM. DID NOT FEEL SAFE TO DRIVE AS I HAD NO IDEA WHEN TO EXPECT ENGINE TO STOP WORKING, TILL I FOUND INTERNET FORUMS MENTIONING THIS FAILURE AND THE ONLY WAY TO RESOLVE THIS ISSUE WAS TO REPLACE FUEL TANK. *TR

NHTSA ODI #10638290

Official recalls

1

04V386000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Aug 5, 2004

ON CERTAIN MINIVANS EQUIPPED WITH 3.3 OR 3.8L V-6 ENGINE, THE UPPER POWER STEERING COOLER HOSE MAY SPLIT AND CAUSE A FLUID LEAK.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDER HOOD FIRE.

Remedy: DEALERS WILL REPLACE THE UPPER POWER STEERING COOLER HOSE. THIS RECALL BEGAN ON SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

DP14002 · Engine Stall After Refueling

Opened Sep 5, 2014 · Closed Apr 6, 2015

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly

This defect petition evaluates July 7, 2014 allegations from an owner of a model year (MY) 2007 Dodge Grand Caravan minivan that engine stall occurs in these vehicles without warning after refueling.The petitioner's vehicle is a Chrysler RS platform minivan.The RS platform includes MY 2003 through 2007 Dodge Grand Caravan, Dodge Caravan, Chrysler Town and Country and Chrysler Voyager minivans.NHTSA evaluated the petition by analyzing consumer complaints submitted to the Agency, analyzing field data, reviewing technical information provided in Chrysler's response to an Agency information request and testing an RS minivan identified by its owner as experiencing post-refuel engine stalls.After completing this evaluation, NHTSA has concluded that further investigation is unlikely to result in a finding that a defect related to motor vehicle safety exists.The stalls occurring in these vehicles only occur immediately after filling up the fuel tank and happen at low engine speeds. The failure rate is low, even after 8 to 13 years of the vehicles being in service, and there are no reports of crashes or injuries resulting from the stall condition.In the Agency's view, additional investigation is unlikely to result in finding the existence of a safety-related defect in the subject vehicles.Given the need to allocate and prioritize NHTSA's limited resources to best accomplish the Agency's safety mission, the petition is denied.This action does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency will take further action if warranted by future circumstances. More details concerning our review can be found in the Federal Register Notice for this action.The following 161 VOQs are included in the petition evaluation: 10209242, 10229468, 10240708, 10260923, 10275939, 10276532, 10296487, 10298175, 10328669, 10330144, 10346517, 10349789, 10354758, 10363689, 10372112, 10372368, 10372514, 10378031, 10379764, 10382938, 10387448, 10394063, 10398877, 10413918, 10418652, 10420924, 10427063, 10437525, 10445392, 10446902, 10470028, 10471249, 10473733, 10502231, 10503114, 10504260, 10509862, 10511988, 10512120, 10512385, 10512650, 10513147, 10538154, 10549841, 10551763, 10555188, 10555418, 10556754, 10565367, 10574012, 10574398, 10586555, 10587212, 10587559, 10593433, 10607841, 10607913, 10608922, 10615810, 10622468, 10628141, 10632112, 10632128, 10632172, 10632175, 10632231, 10632262, 10632266, 10632270, 10632305, 10632316, 10632326, 10632370, 10632385, 10632399, 10632492, 10632542, 10632765, 10632833, 10632928, 10633197, 10633281, 10633409, 10633421, 10633483, 10633507, 10637752, 10637804, 10637950, 10637975, 10638032, 10638289, 10638290, 10638401, 10638968, 10639218, 10639623, 10641157, 10641603, 10641614, 10641836, 10644339, 10644705, 10649713, 10649895, 10649932, 10650313, 10652590, 10653147, 10653783, 10654533, 10655226, 10658900, 10659679, 10660320, 10662588, 10662645, 10662662, 10663473, 10667056, 10667437, 10668081, 10668094, 10668131, 10668612, 10668969, 10668970, 10669584, 10669678, 10669729, 10669775, 10669866, 10669895, 10669992, 10670422, 10670506, 10676348, 10676732, 10677120, 10679795, 10679934, 10680057, 10680290, 10680342, 10680714, 10681512, 10682584, 10682906, 10683022, 10683114, 10683549, 10683620, 10683697, 10683743, 10689898, 10690761, 10691284, 10691556, 10691751, 10693061, 10694300