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2003 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Chrysler Pt Cruiser do not stand out strongly from the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

189 reports with mileage · 69 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

22 crash reports15 fire reports14 injury reports

What owners actually said

258 reports
10,400 miles · Sep 9, 2005
SteeringCrash

DT: THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. THE CONTACT'S WIFE WAS INVOLVED IN AN ACCIDENT WHERE THE BREAK AWAY DESIGN OF THE STEERING WHEEL CAUSED A FATAL INJURY. THE POLICE RULED THAT THE FATALITY OCCURRED AS OVERCORRECTING. THE CONTACT STATED HE KNEW OF ANOTHER CASE WITHIN A TEN MILE RADIUS WHERE THE SAME TYPE OF FATA…

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DT: THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. THE CONTACT'S WIFE WAS INVOLVED IN AN ACCIDENT WHERE THE BREAK AWAY DESIGN OF THE STEERING WHEEL CAUSED A FATAL INJURY. THE POLICE RULED THAT THE FATALITY OCCURRED AS OVERCORRECTING. THE CONTACT STATED HE KNEW OF ANOTHER CASE WITHIN A TEN MILE RADIUS WHERE THE SAME TYPE OF FATALITY HAPPENED. *AK

NHTSA ODI #10136006

Mileage unknown · Sep 7, 2005
Equipment

THE AIR CONDITIONER BEGAN MALFUNCTIONING. THE CAR, A 2003 PT CRUISER WITH APPROXIMATELY 38,000 MILES, WAS JUST OUT OF WARRANTY. IT WAS THE MIDDLE OF THE HOT SUMMER, AND INSTEAD OF TAKING THE CAR ACROSS TOWN TO A DEALER, I TOOK THE CAR TO A LOCAL MECHANIC, WHO DETERMINED THAT THE LOW SPEED ON THE FAN RELAY HAD GONE BAD. HE TOL…

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THE AIR CONDITIONER BEGAN MALFUNCTIONING. THE CAR, A 2003 PT CRUISER WITH APPROXIMATELY 38,000 MILES, WAS JUST OUT OF WARRANTY. IT WAS THE MIDDLE OF THE HOT SUMMER, AND INSTEAD OF TAKING THE CAR ACROSS TOWN TO A DEALER, I TOOK THE CAR TO A LOCAL MECHANIC, WHO DETERMINED THAT THE LOW SPEED ON THE FAN RELAY HAD GONE BAD. HE TOLD ME THE PART WAS ON NATIONAL BACK ORDER, AND THEY WERE REPLACING ABOUT 300 PER WEEK. THIS IS A HIGH NUMBER, PLUS THIS PART SHOULDN'T FAIL WITH THIS MANY MILES IN MY OPINION. I SPEND $500 TOTAL TO REPLACE IT (LABOR, DIAGNOSTICS, AND PART). I CONTACTED CHRYSLER, WHO WAS SYMPATHETIC, BUT AFTER SENDING THEM THE ORIGINAL COPY OF THE INVOICE, THEY TOLD ME THEY COULDN'T PAY FOR IT SINCE IT WASN'T DONE AT THEIR DEALERSHIP. I BELIEVE A RECALL IS IN ORDER TO PREVENT THE SAME THING HAPPENING TO OTHER CONSUMERS. *JB

NHTSA ODI #10135763

50,000 miles · Aug 1, 2005
Service Brakes, Hydraulic

ON JULY 30, 2005, I WAS DRIVING HOME FROM WORK WHEN I SUDDENLY HEARD A HORRIBLE SCREECHING/GRINDING NOISE. I MANAGED TO GET MY CAR TO THE NEAREST CHRYSLER DEALERSHIP AND WAS INFORMED THAT THERE WERE NO REAR BRAKE PADS LEFT AND THAT THERE WERE GROOVES IN THE ROTOR (METAL ON METAL). I RECENTLY HAD MY FRONT BRAKES REPLACED IN MAY 2…

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ON JULY 30, 2005, I WAS DRIVING HOME FROM WORK WHEN I SUDDENLY HEARD A HORRIBLE SCREECHING/GRINDING NOISE. I MANAGED TO GET MY CAR TO THE NEAREST CHRYSLER DEALERSHIP AND WAS INFORMED THAT THERE WERE NO REAR BRAKE PADS LEFT AND THAT THERE WERE GROOVES IN THE ROTOR (METAL ON METAL). I RECENTLY HAD MY FRONT BRAKES REPLACED IN MAY 2005 AND THE REAR BRAKES WERE IN GOOD CONDITION WITH 1/2 BRAKE PADS LEFT ON BOTH SIDES. I PRIMARILY DO HIGHWAY DRIVING SO MY BRAKES TEND TO LAST LONG. I WAS INFORMED THAT CHRYSLER USES METALLIC BRAKE PADS ON THE PT CRUISERS WHICH MOST MANUFACTURERS DO NOT USE AS IT CAUSES MUCH HEAT AND FRICTION WHEN STOPPING AND PREMATURELY WEARS OUT THE BRAKES. THERE WAS NO INDICATION THAT THE REAR BRAKE PADS WERE LOW, THERE WERE NO NOISES, SQUEAKING, ETC. THE ONLY NOISES I HEARD WERE WHEN THE BRAKE PADS WERE COMPLETELY GONE AND THE CALIPER WAS DIGGING INTO THE ROTORS EVERY TIME I STEPPED ON THE BRAKE PEDAL. I LATER LEARNED THAT CHRYSLER USES WEAR INDICATORS ONLY ON THE TWO FRONT BRAKES, NOT THE REAR. THERE ARE NO WEAR INDICATORS ON THE REAR BRAKES SO CUSTOMERS WILL NEVER KNOW THAT THE REAR BRAKES ARE GETTING LOW UNTIL THEY HAVE NO MORE BRAKE PADS LEFT AND THE CALIPER STARTS EATING UP THE ROTOR. THIS IS A HUGE SAFETY ISSUE. I ROUTINELY HAVE MY CAR INSPECTED (EVERY MONTH). THE REAR BRAKE PADS SHOULD HAVE NEVER WORN SO PREMATURELY IN THE SPAN OF 3 MONTHS, CONSIDERING 95% OF MY DRIVING IS ON THE HIGHWAY. ADDITIONALLY, THERE IS NO EXCUSE FOR NOT HAVING WEAR INDICATORS ON ALL 4 BRAKES. IT IS UNACCEPTABLE TO BE DRIVING AROUND WITH ONLY 2 FRONT BRAKES AND NO REAR ONES AND TO NOT EVEN KNOW IT UNTIL IT IS TOO LATE! *JB

NHTSA ODI #10130762

22,000 miles · Jul 31, 2005
Tires

GOODYEAR 205 50R/17 EAGLE RS/A TIRES FROM FACTORY ARE POOR QUALITY AND HAD TO BE REPLACED AT 22,000 MILES. PRIOR TO REPLACEMENT, BALANCING PROBLEMS WERE PRESENT. REPLACED TIRES WITH OTHER THAN GOODYEAR; DISCOVERED THAT FACTORY RIMS WERE NOT BALANCED! DISAPPOINTED IN CHRYSLER'S QC. *JB

NHTSA ODI #10130698

16,000 miles · Jul 12, 2005
SteeringTires

TIRES ARE FIRESTONE EAGLE P205/55/16. I HAVE HAD TROUBLE WITH A FRONT SHIMMY SINCE I PURCHASED THE VEHICLE. I HAVE HAD IT LOOKED AT AND HAD RE-BALANCING AND WHEEL ALIGNMENT TO NO AVAIL. THE REASON I SUSPECT THE TIRES IS THAT I HAD SOME FIRESTONE TIRES IN THE PAST DO EXACTLY WHAT I AM EXPEREINCING.I PURCHASED THE CAR USED WITH 15…

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TIRES ARE FIRESTONE EAGLE P205/55/16. I HAVE HAD TROUBLE WITH A FRONT SHIMMY SINCE I PURCHASED THE VEHICLE. I HAVE HAD IT LOOKED AT AND HAD RE-BALANCING AND WHEEL ALIGNMENT TO NO AVAIL. THE REASON I SUSPECT THE TIRES IS THAT I HAD SOME FIRESTONE TIRES IN THE PAST DO EXACTLY WHAT I AM EXPEREINCING.I PURCHASED THE CAR USED WITH 15000 MILES ON IT.THE ORIGINAL OWNER WAS EXPEREINCINGTHE SAME SHIMMY. THE CAR AT SLOWER SPEEDS BEGINS TO ROCK FROM SIDE TO SIDE.I WAS TOLD THE LAST TIME THAT I HAD IT LOOKED AT, THAT THERE WAS SOMETHING WRONG WITH THE TIRES.

NHTSA ODI #10128532

39,000 miles · Jul 12, 2005
Wheels

DT: THE SPARE TIRE DID NOT FIT ON THE RIM OF THE FRONT TIRES. THE CAR HAS BEEN TAKEN TO THE DEALERSHIP AND THEY WOULD NOT REPLACE THE TIRE. THE MANUFACTURER HAS BEEN CONTACTED ALSO AND THEY WERE NOT ANY HELP EITHER. THE OWNER HAS TRIED TO PUT THE SPARE TIRE ON THE FRONT WHEN SHE HAD A FLAT, BUT THAT DID NOT WORK. THE SPARE ALS…

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DT: THE SPARE TIRE DID NOT FIT ON THE RIM OF THE FRONT TIRES. THE CAR HAS BEEN TAKEN TO THE DEALERSHIP AND THEY WOULD NOT REPLACE THE TIRE. THE MANUFACTURER HAS BEEN CONTACTED ALSO AND THEY WERE NOT ANY HELP EITHER. THE OWNER HAS TRIED TO PUT THE SPARE TIRE ON THE FRONT WHEN SHE HAD A FLAT, BUT THAT DID NOT WORK. THE SPARE ALSO DOESN'T FIT THE FRONT. THIS HAS BEEN A PROBLEM SINCE 2004, WHEN THE OWNER NOTICED IT. THE OWNER WENT AND BOUGHT BRAND NEW TIRES, BUT DID NOT BUY A 5TH TIRE TO MAKE A NEW SPARE. IT IS THE RIM THAT IS THE PROBLEM, NOT THE TIRE ITSELF. *NM

NHTSA ODI #10128494

41,000 miles · Jul 5, 2005
Tires

CRACKS APPEARED ON ALL FOUR TIRES. CONSUMER REPLACED THE TIRES. DEALERSHIP WAS NOTIFIED. GOODYEAR, EAGLE, 205/50R17. *AK WHEN CONSUMER CALLED DEALER, CONSUMER WAS TOLD TO CONTACT GOODYEAR. CONSUMER REPORTED INCIDENT TO GOODYEAR AND THEY ACTED AS IF IT WEREN'T THERE CONCERN. CONSUMER WAS THEN TOLD TO TAKE VEHICLE TO KAUFFMAN TI…

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CRACKS APPEARED ON ALL FOUR TIRES. CONSUMER REPLACED THE TIRES. DEALERSHIP WAS NOTIFIED. GOODYEAR, EAGLE, 205/50R17. *AK WHEN CONSUMER CALLED DEALER, CONSUMER WAS TOLD TO CONTACT GOODYEAR. CONSUMER REPORTED INCIDENT TO GOODYEAR AND THEY ACTED AS IF IT WEREN'T THERE CONCERN. CONSUMER WAS THEN TOLD TO TAKE VEHICLE TO KAUFFMAN TIRE. AT THIS TIME ONLY TWO FRONT TIRES HAVE SPLITS IN THEM AND WERE REPLACED. 6 TO 8 MONTHS LATER THE OTHER TWO DEVELOPED SPLITS AND WERE REPLACED BY MCNABB TIRE IN ROCKMART, GEORGIA. CONSUMER FEELS GOODYEAR SHOULD HAVE BEEN CONCERNED ABOUT THIS PROBLEM AND DONE SOMETHING ABOUT IT, BECAUSE BY THE TIRES FIRST SPLITTING IN THE FRONT IT COULD HAVE CAUSED AN ACCIDENT.*SB

NHTSA ODI #10117751

38,231 miles · May 20, 2005
Suspension

2003 PT CRUISER SWAY ARM LINK BAR BROKE.*MR THE VEHICLE WAS 2231 MILES OVER THE WARRANTY WHEN THIS OCCURRED. THE DEALER TOLD THE CONSUMER THAT THIS FAILURE LIKELY OCCURRED DUE TO A DESIGN FLAW. *NM

NHTSA ODI #10122620

Mileage unknown · May 16, 2005
Tires

ALL FOUR TIRES CONTAINED BULGES IN THEM, AND CRACKS. THE TIRES HAVE BEEN REPLACED. GOODYEAR, EAGLE RSA, 205/50 R17.*AK THE 5TH TIRE HAD A BULGE AFTER 7 DAYS. *BF *NM

NHTSA ODI #10118954

43 miles · May 12, 2005
Electrical System

SHORTLY AFTER PURCHASING OUR BRAND NEW 2003 PT CRUISER, WE NOTICED THE DASH LIGHTS AND HEADLIGHTS WOULD OCCASIONALLY FLICKER FOR NO APPARENT REASON. AT FIRST, IT WAS VERY INTERMITTENT AND WE DID NOT PAY MUCH ATTENTION TO IT. HOWEVER, SINCE ABOUT THE MIDDLE OF OCTOBER OF 2004, THE PROBLEM HAS GOTTEN MUCH WORSE. NOW WHENEVER THE B…

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SHORTLY AFTER PURCHASING OUR BRAND NEW 2003 PT CRUISER, WE NOTICED THE DASH LIGHTS AND HEADLIGHTS WOULD OCCASIONALLY FLICKER FOR NO APPARENT REASON. AT FIRST, IT WAS VERY INTERMITTENT AND WE DID NOT PAY MUCH ATTENTION TO IT. HOWEVER, SINCE ABOUT THE MIDDLE OF OCTOBER OF 2004, THE PROBLEM HAS GOTTEN MUCH WORSE. NOW WHENEVER THE BRAKE IS APPLIED, THE DASH LIGHTS AND THE HEADLIGHTS FLICKER VERY NOTICEABLY, AND THE FREQUENCY OF THE FLICKERING FOR NO REASON HAS INCREASED DRAMATICALLY. ON NOVEMBER 18, 2004, WE TOOK THE CRUISER INTO SPOKANE CHRYSLER TO CORRECT THE PROBLEM (INVOICE 147545). SPOKANE CHRYSLER WAS VERY COURTEOUS AND TRIED DILIGENTLY TO FIX THE PROBLEM. THEY REPLACED THE GENERATOR, THE POWERTRAIN CONTROL MODULE, AND EVEN TRIED A NEW BATTERY -- UNFORTUNATELY, NONE OF THEIR EFFORTS FIXED THE PROBLEM. SPOKANE CHRYSLER DID DISCOVER THAT THIS FLICKERING LIGHTS DEFECT WAS NOT UNIQUE TO OUR CRUISER. THE TECHNICIAN TESTED SEVERAL 2002, 2004, AND EVEN BRAND NEW 2005 PT CRUISERS AND FOUND THAT IN EACH OF THESE MODELS, WHILE NOT ALL, BUT SOME OF THEM HAD THE SAME DEFECTIVE ELECTRICAL SYSTEM. THIS PROBLEM IS PARTICULARLY DISTURBING CONSIDERING THE NATURE OF MANY OF THE PT CRUISERS CONTROL SYSTEMS. THE PT IS IN MANY RESPECTS A FLY-BY-WIRE TYPE OF VEHICLE. EVERYTHING FROM THROTTLE CONTROL, AIR/FUEL MIX, SPEED CONTROL, AUTOMATIC TRANSMISSION SHIFTING, TRACTION CONTROL, TO ABS BRAKE CONTROL IS GOVERNED BY ELECTRONICS. THE FLICKERING LIGHTS ARE A DEFECT THAT CAN CLEARLY BE SEEN, BUT WHAT ABOUT DEFECTS THAT CANNOT BE SO EASILY SEEN. WHAT ABOUT A BRAKE CONTROL FLICKER OR AN ERRATIC THROTTLE CONTROL FLICKER THAT YOU DO NOT NOTICE UNTIL IT IS TOO LATE. OR, WHAT HAPPENS IF IT IS PITCH DARK, YOU ARE ROUNDING A CURVE AT 60 MPH, AND THE HEADLIGHTS FLICKER OUT AND STAY OUT! AT THIS TIME, THE PROBLEM HAS STILL NOT BEEN FIXED. WE FEEL CHRYSLER HAS TWO OPTIONS--EITHER FIX THE DEFECT IMMEDIATELY (THIS IS OUR PREFERRED CHOICE) OR REPLACE THE VEHICLE IMMEDIATELY.

NHTSA ODI #10120822

Official recalls

2

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

03V076000 · Power Train:clutch Assembly

Mar 10, 2003

ON CERTAIN PASSENGER VEHICLES, MANUAL TRANSMISSION MODELS ONLY, A WELDED PIN INTERNAL TO THE DUAL-MASS FLYWHEEL (DMF) ASSEMBLY CAN UNSEAT AND BECOME LODGED BETWEEN THE FLYWHEEL AND THE CLUTCH DISC.

Consequence & remedy

Consequence: IF THIS OCCURS, THE CLUTCH MAY NOT DISENGAGE WHEN THE CLUTCH PEDAL IS DEPRESSED.

Remedy: DEALERS WILL REPLACE THE FLYWHEEL AND CLUTCH ASSEMBLIES WITH THE UPDATED DESIGN PARTS. OWNER NOTIFICATION BEGAN ON APRIL 14, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

PE02082 · Safety Belt Cinching Latch Plate

Opened Nov 6, 2002 · Closed Apr 23, 2003

Status: closed (inferred from source dates) · Seat Belts

THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.