IllustrationDT*: THE CONTACT STATED A NOISE WAS COMING FROM THE FRONT END WHILE DRIVING STRAIGHT. AN INDEPENDENT REPAIR SHOP DETERMINED THE RIGHT FRONT WHEEL BEARING NEEDED TO BE REPLACED. UPDATED 2/28/2006 - *NM
2003 Chrysler Pt Cruiser
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2003 Chrysler Pt Cruiser do not stand out strongly from the model-year median of 202.
About this comparison →How this year compares
Owner complaints by model year
Compare all Pt Cruiser years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
550–25K
4225–50K
3850–75K
2075–100K
21100–150K
13150K+
189 reports with mileage · 69 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Electrical System. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Suspension. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
22 crash reports15 fire reports14 injury reports
What owners actually said
258 reportsCONSUMER HAS BEEN EXPERIENCING PROBLEMS WITH THE 2003 TURBO CHARGED CHRYSLER PT CRUISER. CLUTCH WHEN DEPRESSED TO START THE VEHICLE IT FEELS LIKE IT DOES NOT HAVE ANY PRESSURE AND DROPS TO THE FLOORBOARD. *TS THE MECHANIC REPLACED PORTIONS OF THE CLUTCH. *JB *NM
REAR BUSHING ON FRONT-RIGHT AND LEFT LOWER CONTROL ARM OF SUSPENSION FAILED AT APPROXIMATELY 65,000 MILES, CAUSING SLOP IN CONTROL ARM, WHEEL CAMBER TO VARY DURING OPERATION AND AUTO TO TEND TO WANDER ON ROAD (ALONG WITH THE SOUND OF METAL-TO-METAL CONTACT IN THE SUSPENSION). DC DEALER REFUSED TO COVER REPLACEMENTS AS A DEFECTIV…
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REAR BUSHING ON FRONT-RIGHT AND LEFT LOWER CONTROL ARM OF SUSPENSION FAILED AT APPROXIMATELY 65,000 MILES, CAUSING SLOP IN CONTROL ARM, WHEEL CAMBER TO VARY DURING OPERATION AND AUTO TO TEND TO WANDER ON ROAD (ALONG WITH THE SOUND OF METAL-TO-METAL CONTACT IN THE SUSPENSION). DC DEALER REFUSED TO COVER REPLACEMENTS AS A DEFECTIVE BUSHING (OUT OF WARRANTY) AND ADVISED ME ON 1/20/06 THAT THE PART IS CURRENTLY UNAVAILABLE - ON BACK ORDER - 7,500 UNITS ON ORDER FROM SUPPLIER. I AM VERY CONCERNED THAT THIS IS A POTENTIALLY WIDE-SPREAD FAILURE OF THIS BUSHING WITH THE RESULTANT LOSS OF STEERING CONTROL DUE TO CAMBER CHANGES DURING OPERATION. - I HAVE ALSO BEEN INFORMED THAT THIS FAILURE CAN LEAD TO DAMAGE TO THE WATTS LINKAGE IN THE DRIVE TRAIN, AND EXCESSIVE WEAR OF TIRES.*AK
REAR BUSHING ON FRONT-RIGHT LOWER CONTROL ARM OF SUSPENSION FAILED AT APPROXIMATELY 35,000 MILES, CAUSING SLOP IN CONTROL ARM, WHEEL CAMBER TO VARY DURING OPERATION AND AUTO TO TEND TO WANDER ON ROAD (ALONG WITH THE SOUND OF METAL-TO-METAL CONTACT IN THE SUSPENSION). THE BUSHING WAS REPLACED BY DEALER UNDER WARRANTY AT THAT TIM…
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REAR BUSHING ON FRONT-RIGHT LOWER CONTROL ARM OF SUSPENSION FAILED AT APPROXIMATELY 35,000 MILES, CAUSING SLOP IN CONTROL ARM, WHEEL CAMBER TO VARY DURING OPERATION AND AUTO TO TEND TO WANDER ON ROAD (ALONG WITH THE SOUND OF METAL-TO-METAL CONTACT IN THE SUSPENSION). THE BUSHING WAS REPLACED BY DEALER UNDER WARRANTY AT THAT TIME. AT 64,000 MILES 1/10/06) THE REAR BUSHING ON FRONT-LEFT LOWER CONTROL ARM OF SUSPENSION FAILED CAUSING SIMILAR PROBLEMS. I THEN INSPECTED THE REAR BUSHING ON THE RIGHT SIDE THAT WAS REPLACED AT 35,000 MILES AND DETERMINED THAT IT IS SHOWING INDICATIONS OF BEGINNINGS OF ANOTHER FAILURE. DC DEALER REFUSED TO COVER LEFT SIDE AS A DEFECTIVE BUSHING (OUT OF WARRANTY) AND ADVISED ME ON 1/16/06 THAT THE PART IS CURRENTLY UNAVAILABLE - ON BACK ORDER - 7,500 UNITS ON ORDER FROM SUPPLIER. I AM VERY CONCERNED THAT THIS IS A POTENTIALLY WIDE-SPREAD FAILURE OF THIS BUSHING WITH THE RESULTANT LOSS OF STEERING CONTROL DUE TO CAMBER CHANGES DURING OPERATION. *JB
BRAKE LIGHT MECHANISM FELL OUT FROM POSITION UNDER DASHBOARD WHICH MADE THE BRAKE LIGHTS STAY ON CONSTANTLY, RESULTING IN A DEAD BATTERY AND A DANGEROUS SITUATION WITH THE BRAKE LIGHTS BEING CONSTANTLY ON. *JB
DT: CONTACT STATED THE AIR BAG WARNING LIGHT CAME ON INTERMITTENTLY. ALSO, IT MADE NOISE. THE VEHICLE WAS TAKEN TO THE DEALERSHIP ON NUMEROUS OCCASIONS. THEY WERE UNABLE TO DUPLICATE THE PROBLEM. *AK THE AIR BAG MODULE WAS REPLACED. UPDATED 01/11/06. *JB
MY 2003 CHRYSLER PT CRUISER, GT MODEL, HAS HAD PROBLEMS SINCE I HAVE HAD IT. FIRST, THE ENGINE LIGHT CAME ON AND THEY REPLACED A HOSE, THEN IT CAME ON AGAIN, AND THEY SAID THEY DIDN'T KNOW WHAT WAS WRONG WITH, AND THEY WOULD HAVE TO WAIT UNTIL IT WENT COMPLETELY OUT. IT DID, AT 28,000 MILES, IT WAS THE TURBO CHARGER. SECONDLY…
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MY 2003 CHRYSLER PT CRUISER, GT MODEL, HAS HAD PROBLEMS SINCE I HAVE HAD IT. FIRST, THE ENGINE LIGHT CAME ON AND THEY REPLACED A HOSE, THEN IT CAME ON AGAIN, AND THEY SAID THEY DIDN'T KNOW WHAT WAS WRONG WITH, AND THEY WOULD HAVE TO WAIT UNTIL IT WENT COMPLETELY OUT. IT DID, AT 28,000 MILES, IT WAS THE TURBO CHARGER. SECONDLY, THE AIRBAG MALFUNCTIONED, THEY HAD TO REPLACE THE SEAT, TOOK THREE TIMES TO GET THE RIGHT SEAT. THIRD, NOW, I WOULD PUT THE CAR IN DRIVE OR REVERSE, AND IT JUST SIT THERE, THEN JERKS INTO GEAR. SOMETIMES IF YOU GIVE IT GAS IT WOULD JUST REV UP. THEY SAID IT WAS THE PUMP IN THE TRANSMISSION, THEY TOOK 4 PLUS DAYS TO REPLACE IT. WHEN I PICKED IT UP I HEARD A NOISE AND SMELL SOMETHING BURNING. WHEN I TOOK IT OUT THERE THEY DIDN'T HEAR OR SMELL ANYTHING SO I WAS SENT ON MY WAY. THEN IT STARTED DOING THE SAME THING IT DID WHEN YOU PUT IT IN REVERSE OR DRIVE. I TOOK IT IN, HE SAID IT NEEDED A BATTERY. I PUT A DIEHARD BATTERY IN IT, BUT SEARS SAID THAT WAS NOT THE PROBLEM. THEN THE CHECK THE ENGINE LIGHT CAME ON, THEY SAID IT WAS THE EVAC PUMP. THEY FIXED THAT. THEY CLAIMED THAT WAS NOT COVERED UNDER THE WARRANTY I HAD WHEN I BROUGHT IT IN TWO WEEKS BEFORE. NOW, I HEAR A GRINDING WHEN I START THE CAR UP, SOMEONE SAID IT SOUNDS LIKE THE FLYWHEEL AND THEY DIDN'T ASSEMBLE THE TRANSMISSION CORRECTLY, AND THAT WAS PROBABLY WHERE THE BURNING SMELL WAS COMING FROM. I AM TAKING IT IN TO THE SHOP TODAY FOR THIS. *NM
CHECK ENGINE LIGHT COMES ON, CAR IDLES AT LOW RPM, AND STALLS AT ANYTHING NEAR 1000 RPM, WHICH IS ITS NORMAL IDLE SPEED, AT LEAST 25 STALLS IN THE PAST 2-3 MONTHS. SO FAR CHRYSLER KNOWS THERE IS A PROBLEM BUT CAN'T FIND IT, SO THEY KEEP GIVING IT BACK TO ME. *JB
I HAVE TAKEN MY PT CRUISER INTO DEALER 10-12 TIMES FOR PROBLEMS THAT THEY ARE UNABLE TO CORRECT. THERE HAVE BEEN PARTS LOOSE THAT NEEDED TO BE TIGHTENED, SUCH AS BELTS, HOSES, CONNECTIONS AND INTERIOR PARTS THAT HAVE FALLEN OFF THE CAR AND DEALER DOES NOT KNOW HOW TO FIX. I SUBMITTED A COMPLAINT TO MANUFACTURER AND APPLIED FOR…
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I HAVE TAKEN MY PT CRUISER INTO DEALER 10-12 TIMES FOR PROBLEMS THAT THEY ARE UNABLE TO CORRECT. THERE HAVE BEEN PARTS LOOSE THAT NEEDED TO BE TIGHTENED, SUCH AS BELTS, HOSES, CONNECTIONS AND INTERIOR PARTS THAT HAVE FALLEN OFF THE CAR AND DEALER DOES NOT KNOW HOW TO FIX. I SUBMITTED A COMPLAINT TO MANUFACTURER AND APPLIED FOR LEMON LAW, BUT CHRYSLER REPRESENTATIVE DID NOT LISTEN AND TOOK DEALER SIDE. THEY CLAIM THEY CANNOT DUPLICATE NOISES, BUT I RECENTLY FOUND OUT THE SHOP SUPERVISOR WHO HAS BEEN CHECKING OUT MY CAR FOR THE NOISES HAS A SEVERE HEARING LOSS AND A CLAIM AGAINST INSURANCE COMPANY FOR HEARING PROBLEMS. THERE ARE HIGH PITCH WHINING NOISES, SQUEALS AND LOUD SCREECHING NOISES COMING FROM THE ENGINE COMPARTMENT. THE CAR LOSES POWER AND SEEMS TO HESITATE AT FREEWAY SPEEDS. THERE IS ALSO A NOISE THAT SOUNDS LIKE A TRAIN WHISTLE IN THE DISTANCE. I HAVE HEARD POPPING SOUNDS IN THE FRONT END AND SQUEALING AND SCREECHING SOUNDS FROM THE BRAKES AND UNDER HOOD IS CONSTANT. THERE IS ALSO A NOISE THAT IS HEARD SOMETIMES IN STEERING AND TURNING. THE DEALER TOLD ME THEY WOULD REPLACE THE POWER STEERING UNIT TO SEE IF IT WOULD SOLVE THE PROBLEMS AND ORDERED THE PART. WHEN I TOOK THE CAR IN FOR THE SERVICE, THEY SAID THEY COULD NOT DUPLICATE THE NOISE AGAIN AND DID NOT DO ANYTHING. WHEN I STEP ON THE BRAKES THE NOISE IS SO LOUD IT CAN BE HEARD FOR A LONG DISTANCE. IT SOUNDS LIKE CARS BEING CRUSHED. THE NOISE IS ALSO PRESENT IN TURNING CORNERS AND DRIVING, BUT WORSE IN STEPPING ON BRAKES. THE DEALER ACKNOWLEDGES A BRAKE PROBLEM BUT SAY THEY DO NOT KNOW HOW TO FIX IT. THERE HAVE BEEN OTHER PROBLEMS SUCH AS RADIO/CD PLAYER DID NOT WORK WHEN NEW, SENSOR LIGHT REPLACED, RATTLES UNDER DASH, CHECK ENGINE LIGHT, ETC, BUT THE NOISES AND IN-ABLILITY TO REPAIR HAVE ME WORRIED ABOUT SERIOUS PROBLEMS. THEY HEAR THE NOISE, BUT THEN TELL ME THE MECHANIC CANNOT DUPLICATE AND DO NOTHING TO REPAIR. THIS HAS BEEN AN ONGOING PROBLEM SINCE I GOT THE VEHICLE IN 2003. *JB
DT: THE WHEELS ARE CAST ALUMINUM WITH A METAL CHROME PLATE PUT ON IT, ALLOWING AIR LEAKAGE AROUND THE RIMS. THERE WAS CORROSION BETWEEN THE WHEELS AND AXLE. A MECHANIC TOLD THE CONSUMER THAT HE HAD SEEN OTHER SIMILAR VEHICLES WITH THE SAME PROBLEM. THERE WAS A HIGH CHANCE THAT THE WHEEL AND AXLE WILL SEPARATE. THE PROBLEM F…
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DT: THE WHEELS ARE CAST ALUMINUM WITH A METAL CHROME PLATE PUT ON IT, ALLOWING AIR LEAKAGE AROUND THE RIMS. THERE WAS CORROSION BETWEEN THE WHEELS AND AXLE. A MECHANIC TOLD THE CONSUMER THAT HE HAD SEEN OTHER SIMILAR VEHICLES WITH THE SAME PROBLEM. THERE WAS A HIGH CHANCE THAT THE WHEEL AND AXLE WILL SEPARATE. THE PROBLEM FIRST STARTED ON DECEMBER OF 2004. THERE HAVE BEEN NO ACCIDENTS AS OF YET. *AK UPDATED 12/07/05. *JB
Official recalls
204V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections
Jun 3, 2004
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.
Consequence & remedy
Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.
Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
03V076000 · Power Train:clutch Assembly
Mar 10, 2003
ON CERTAIN PASSENGER VEHICLES, MANUAL TRANSMISSION MODELS ONLY, A WELDED PIN INTERNAL TO THE DUAL-MASS FLYWHEEL (DMF) ASSEMBLY CAN UNSEAT AND BECOME LODGED BETWEEN THE FLYWHEEL AND THE CLUTCH DISC.
Consequence & remedy
Consequence: IF THIS OCCURS, THE CLUTCH MAY NOT DISENGAGE WHEN THE CLUTCH PEDAL IS DEPRESSED.
Remedy: DEALERS WILL REPLACE THE FLYWHEEL AND CLUTCH ASSEMBLIES WITH THE UPDATED DESIGN PARTS. OWNER NOTIFICATION BEGAN ON APRIL 14, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2PE04028 · Engine Compartment Fires
Opened Mar 15, 2004 · Closed Jun 18, 2004
Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Additional source detail variants (4)
Steering
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:hose, Piping, And Connections
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist System
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
PE02082 · Safety Belt Cinching Latch Plate
Opened Nov 6, 2002 · Closed Apr 23, 2003
Status: closed (inferred from source dates) · Seat Belts
THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.