NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
511 reports54,999 miles · Jun 9, 2006
Exterior Lighting
FEB 2006 - JUNE 2006: INDICATOR LIGHT ON DASHBOARD LIGHTS INTERMITTENTLY, APPEARS TO INDICATE A HEADLAMP FAILURE, BUT NO BURNT-OUT BULB IS APPARENT. JUNE 8, 2006: INDICATOR LAMP WILL ONLY GO OUT WHEN HIGH BEAM OR TURN SIGNALS ARE ON. JUNE 8, 2006: BATTERY DEAD AFTER CAR PARKED FOR 5 HOURS. JUMP START SUCCESSFUL. JUNE 8, 2006…
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FEB 2006 - JUNE 2006: INDICATOR LIGHT ON DASHBOARD LIGHTS INTERMITTENTLY, APPEARS TO INDICATE A HEADLAMP FAILURE, BUT NO BURNT-OUT BULB IS APPARENT. JUNE 8, 2006: INDICATOR LAMP WILL ONLY GO OUT WHEN HIGH BEAM OR TURN SIGNALS ARE ON. JUNE 8, 2006: BATTERY DEAD AFTER CAR PARKED FOR 5 HOURS. JUMP START SUCCESSFUL. JUNE 8, 2006: READ MANUAL. DISCOVERED THAT CAR HAD FOG LIGHTS, AND THAT THE INDICATOR LIGHT MEANT THAT THE FOG LIGHTS WERE ON. ONLY THE FOG LIGHT SWITCH WAS OFF. AND TURNING THE SWITCH ON AND OFF DIDN'T SOLVE THE PROBLEM. JUNE 9, 2006: PULLED RELEVANT FUSE. HOPE NOTHING CRITICAL IS ON THE SAME CIRCUIT. *JB
NHTSA ODI #10159418
52,000 miles · May 11, 2006
DT*: THE CONTACT STATED A RECALL LETTER WAS RECEIVED FOR THE VEHICLE IN NOVEMBER 2004 AND THE RECALL REPAIR WORK WAS COMPLETED BY THE DEALER. IN JANUARY 2005, THE POWER STEERING FLUID WAS CONTINUALLY LOW DUE TO A LEAK INDICATING THAT ONE OF THE HOSES WAS ERODED. THE DEALER DETERMINED A PUMP AND HOSE NEEDED TO BE REPLACED TO …
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DT*: THE CONTACT STATED A RECALL LETTER WAS RECEIVED FOR THE VEHICLE IN NOVEMBER 2004 AND THE RECALL REPAIR WORK WAS COMPLETED BY THE DEALER. IN JANUARY 2005, THE POWER STEERING FLUID WAS CONTINUALLY LOW DUE TO A LEAK INDICATING THAT ONE OF THE HOSES WAS ERODED. THE DEALER DETERMINED A PUMP AND HOSE NEEDED TO BE REPLACED TO CORRECT THE PROBLEM. THE HOSE WAS REPLACED PREVIOUSLY UNDER THE RECALL BUT THE PUMP WAS NOT. THE DEALER WILL NOT PERFORM THE NECESSARY REPAIRS FOR THIS MANUFACTURER DEFECT WITHOUT A CHARGE. *NM THE SERPENTINE BELT, BRAKE PADS AND ROTORS AND MOTOR MOUNT WERE REPLACED. THE RIGHT SIDE INTERIOR LIGHT WAS REPLACED. UPDATED 02/06/07. *JB
NHTSA ODI #10157249
33,670 miles · Apr 27, 2006
Air Bags
DT*: THE CONTACT STATED THAT THE AIRBAG LIGHT ILLUMINATED. THE VEHICLE HAS NOT BEEN INSPECTED BY A MECHANIC. UPDATED 7/5/2006 - *NM
NHTSA ODI #10156302
56,000 miles · Apr 8, 2006
Power Train
TRANSMISSION OF 2002 PT CRUISER FAILED @ 56,000 MILES NEEDING COMPLETE REBUILD. FLUID PUMP DISINTEGRATED SPREADING METAL SHARDS THROUGHOUT TRANSAXLE. *NM
NHTSA ODI #10154864
32,754 miles · Apr 7, 2006
Steering
DT*: THE CONTACT STATED A LEAK WAS DETECTED IN THE POWER STEERING HOSE. A NHTSA RECALL, 04V268000 WAS PERFORMED ON THE VEHICLE CONCERNING, THE POWER STEERING HOSE, HOWEVER THE RECALL DID NOT REMEDY THE PROBLEM. THE DEALERSHIP WOULD NOT OFFER A SECOND REPAIR WITHOUT CHARGE UNDER THE RECALL.
NHTSA ODI #10154798
35,689 miles · Apr 3, 2006
Engine And Engine CoolingFuel System, Gasoline
I HAD A VERY ALARMING INCIDENT ON JANUARY 23, 2006. AFTER FILLING THE FUEL TANK AND TRAVELING APPROXIMATELY 20 MILES I SMELLED A STRONG GASOLINE ODOR. I STOPPED THE VEHICLE AND LOOKED TO BE SURE THE FUEL CAP WAS IN PLACE. IT WAS SO I ATTEMPTED TO RE-START THE ENGINE. AFTER SEVERAL ATTEMPTS THE ENGINE STARTED BUT RAN QUITE ROUGHL…
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I HAD A VERY ALARMING INCIDENT ON JANUARY 23, 2006. AFTER FILLING THE FUEL TANK AND TRAVELING APPROXIMATELY 20 MILES I SMELLED A STRONG GASOLINE ODOR. I STOPPED THE VEHICLE AND LOOKED TO BE SURE THE FUEL CAP WAS IN PLACE. IT WAS SO I ATTEMPTED TO RE-START THE ENGINE. AFTER SEVERAL ATTEMPTS THE ENGINE STARTED BUT RAN QUITE ROUGHLY. I AGAIN STOPPED THE ENGINE TO CHECK THE SOURCE OF THE GASOLINE ODOR. WHEN I LOOKED AT THE REAR OF THE VEHICLE GASOLINE WAS RUNNING OVER THE EDGE OF THE FUEL TANK SHIELD. I DECIDED THAT THE VEHICLE SHOULD NOT BE STARTED AGAIN BECAUSE OF THE RISK OF FIRE OR EXPLOSION. I HAD TO HAVE THE VEHICLE TOWED TO THE DEALERS SERVICE CENTER. I WAS TOLD THE FUEL LINE WAS BROKEN. I ASKED THAT THE FUEL LINE BE SAVED FOR ME. I HAVE IT AND IT IS BROKEN ON THE END.*JB
NHTSA ODI #10154434
44,971 miles · Mar 21, 2006
Suspension
I WAS INFORMED BY SERVICE ADVISOR JAMES QUINN AT BRUNSWICK AUTO MALL IN BRUNSWICK, OHIO (330-273-3300) THAT THE REAR CONTROL ARM(RUBBER BUSHINGS ON MY 2002 CHRYSLER PT CRUISER WERE WORN OUT AND NEED TO BE REPLACED AT 44,971 MILES. I DID A WEB SEARCH AND FOUND NUMEROUS PT CRUISER USER FORUMS AND FOUND REFERENCES TO CHRYSLER CHA…
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I WAS INFORMED BY SERVICE ADVISOR JAMES QUINN AT BRUNSWICK AUTO MALL IN BRUNSWICK, OHIO (330-273-3300) THAT THE REAR CONTROL ARM(RUBBER BUSHINGS ON MY 2002 CHRYSLER PT CRUISER WERE WORN OUT AND NEED TO BE REPLACED AT 44,971 MILES. I DID A WEB SEARCH AND FOUND NUMEROUS PT CRUISER USER FORUMS AND FOUND REFERENCES TO CHRYSLER CHANGING THE SUPPLIER OF THE BUSHINGS SOMETIME AFTER MY VEHICLE WAS BUILT. CHRYSLER CHANGED THE BUSHINGS SUPPLIER DUE TO VERY EARLY FAILURE AND ALSO UPGRADED THE QUALITY OF THE BUSHINGS. MY BUSHINGS FAILED DUE TO HAVING THE OLDER STYLE BUSHINGS. 45K MILES IS VERY EARLY FOR CONTROL ARM BUSHINGS TO WEAR OUT. I CONTACTED CHRYLSER WARRANTY AT 800-992-1997 TO COMPLAIN AND WAS ASSIGNED REFERENCE NUMBER 14736996. AFTER EXPLAINING THE SITUATION, THE CHRYLSER REPRESENTATIVE INFORMED ME THAT CHRYSLER WOULD OFFER NO CUSTOMER GOOD-WILL ASSISTANCE WITH PAYING FOR THE REPAIRS SINCE I WAS 1 YEAR AND 4 MONTHS OUT OF WARRANTY. THE CHRYSLER SERVICE REPRESENTATIVE ALSO INFORMED ME THAT I SHOULD HAVE BOUGHT THE CHRYSLER EXTENDED WARRANTY IN ANTICIPATION OF UNANTICIPATED VEHICLE REPAIR PROBLEMS LIKE MY BUSHINGS. THE "UNANTICIPATED" EARLY FAILURE OF REAR CONTROL ARM BUSHINGS ON OLDER MODEL PT CRUISER BUSHINGS IS A SEVERE SAFETY THREAT TO CONSUMERS WHO EXPECT QUALITY PARTS IN THEIR VEHICLES THAT SHOULD NORMALLY LAST AT LEAST 100,000 MILES. THE UNANTICIPATED FAILURE OF THE PT CRUISER BUSHING CAN EASILY RESULT IN LOSS OF CONTROL OF THE VEHICLE, ACCIDENTS, OR MUCH WORSE. THANK YOU FOR TAKING THE TIME TO READ MY COMPLAINT. BEST REGARDS. *JB
NHTSA ODI #10153344
40,000 miles · Mar 16, 2006
Service Brakes, Hydraulic
DT*: THE CONTACT STATED THE BRAKES SQUEAKED AND BRAKE DUST WAS OBSERVED ON THE HUBCAPS. THE BRAKES PADS HAVE BEEN REPLACED AND THE ROTORS HAVE BEEN TURNED FREQUENTLY AT EVERY 3,000 MILES. THE BRAKING CAPABILITY OF THE VEHICLE IS DEFECTIVE AND CAUSES THE VEHICLE TO SWERVE ALL OVER THE ROAD. THE DEALER AND THE MANUFACTURER DETE…
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DT*: THE CONTACT STATED THE BRAKES SQUEAKED AND BRAKE DUST WAS OBSERVED ON THE HUBCAPS. THE BRAKES PADS HAVE BEEN REPLACED AND THE ROTORS HAVE BEEN TURNED FREQUENTLY AT EVERY 3,000 MILES. THE BRAKING CAPABILITY OF THE VEHICLE IS DEFECTIVE AND CAUSES THE VEHICLE TO SWERVE ALL OVER THE ROAD. THE DEALER AND THE MANUFACTURER DETERMINED THE BRAKE PADS AND THE ROTORS ARE NOT COMPATIBLE. THREE DEALERSHIPS AND HAVE ADMITTED THIS IS A DESIGN DEFECT BUT BECAUSE IT DOES NOT AFFECT THE FUNCTIONING OF THE BRAKES THEY ARE NOT QUALIFIED TO ISSUE A RECALL. ACCORDING TO THE CONTACT THIS FAILURE DOES AFFECT THE FUNCTION OF THE BRAKES.
NHTSA ODI #10152898
41,000 miles · Mar 4, 2006
Suspension
I HAVE A 2002 PT CRUISER AND TOOK IT IN FOR AN OIL CHANGE AND THEY SAID: BUSHINGS (BOTH LOWER-FRONT) REMOVE & REPLACE CONTROL ARM SHAFT AND BUSHINGS, LOWER BOTH CONTROL ARM. BEARING & SEALS. FROM WHAT I AM READING IT SEEMS TO BE A COMMON PROBLEM WITH PT CRUISERS. *NM
NHTSA ODI #10151790
45,009 miles · Feb 16, 2006
Suspension
DT*: AT 45,000 MILES THE FRONT LOWER CONTROL ARM BUSHINGS AND LINK FAILED AND HAD TO BE REPLACED. UPDATED 03/17/06. *JB
NHTSA ODI #10150404
Official recalls
3Jun 3, 2004
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.
Consequence & remedy
Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.
Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Aug 8, 2002
ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Sep 10, 2001
VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES ARE BEING RECALLED FOR A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER MICROPROCESSOR. UNDER CERTAIN CONDITIONS, THE CLUSTER, WITH THE MAJORITY OF ITS GAUGES, ILLUMINATION, AND WARNING LAMPS, COULD BECOME INOPERATIVE.
Consequence & remedy
Consequence: DRIVING THE VEHICLE WITH AN INOPERATIVE CLUSTER COULD CAUSE A DISTRACTION, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL RE-FLASH THE CLUSTER SOFTWARE TO CORRECT THE CONDITION. OWNER NOTIFICATION BEGAN OCTOBER 8, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2PE04028 · Engine Compartment Fires
Opened Mar 15, 2004 · Closed Jun 18, 2004
Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Additional source detail variants (4)
Steering
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:hose, Piping, And Connections
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist System
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
PE02082 · Safety Belt Cinching Latch Plate
Opened Nov 6, 2002 · Closed Apr 23, 2003
Status: closed (inferred from source dates) · Seat Belts
THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.
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