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2002 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

More warning signs than most Pt Cruiser years

Owner complaints for the 2002 Chrysler Pt Cruiser are substantially higher than the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

351 reports with mileage · 160 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 97 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 55 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

40 crash reports34 fire reports43 injury reports

What owners actually said

511 reports
94,000 miles · Jun 2, 2010
Exterior Lighting

TL* THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE THE VEHICLE WAS PARKED THE FOG LIGHTS CAME ON AND CAUSED THE BATTERY TO FAIL. THE CONTROL SWITCH FOR THE FOG LIGHTS CONTINUED TO REMAIN ILLUMINATED ON THE STEERING COLUMN WHEN THE LIGHTS TURNED OFF. THE VEHICLE WAS NOT INSPECTED WHEN THE COMPLAINT WAS FILED. THE FAILURE AND…

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TL* THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE THE VEHICLE WAS PARKED THE FOG LIGHTS CAME ON AND CAUSED THE BATTERY TO FAIL. THE CONTROL SWITCH FOR THE FOG LIGHTS CONTINUED TO REMAIN ILLUMINATED ON THE STEERING COLUMN WHEN THE LIGHTS TURNED OFF. THE VEHICLE WAS NOT INSPECTED WHEN THE COMPLAINT WAS FILED. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 94,000.

NHTSA ODI #10334304

Mileage unknown · May 25, 2010
Structure

DASHBOARD HAS CRACKED FROM CENTER WINDSHIELD REGION TO THE AIR VENT. THE GRILL ON THE AIR VENT HAS CRACKED AND BROKEN. *TR

NHTSA ODI #10332187

28,000 miles · Apr 21, 2010
Exterior LightingFire

TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE DRIVING AT APPROXIMATELY 30 MPH WITH THE FOG LAMP ILLUMINATED, THE CONTACT NOTICED A BURNING SMELL. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE A SWITCH IN THE STEERING COLUMN WAS REPLACED. SOME TIME LATER, THE CONTACT WAS UNABLE TO TURN OFF THE FOG LIGHTS. SHE CA…

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TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE DRIVING AT APPROXIMATELY 30 MPH WITH THE FOG LAMP ILLUMINATED, THE CONTACT NOTICED A BURNING SMELL. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE A SWITCH IN THE STEERING COLUMN WAS REPLACED. SOME TIME LATER, THE CONTACT WAS UNABLE TO TURN OFF THE FOG LIGHTS. SHE CALLED THE MANUFACTURER WHO OFFERED NO ASSISTANCE. THE CURRENT MILEAGE WAS APPROXIMATELY 56,000. THE FAILURE MILEAGE WAS APPROXIMATELY 28,000.

NHTSA ODI #10326775

73,000 miles · Apr 12, 2010
Structure

DASHBOARD ON MY PT CRUISER -2002 JUST STARTED CRACKING FIRST A THE WINDSHIELD LIKE A HAIR LINE CRACK - THEN DEFROST VENT INVOLVED - NOW IT HAS A HOLE IN THE VENT - AND NOW JUST THIS WEEKEND ANOTHER HAIRLINE CRACK STARTING AT THE AIR VENT AND GOING NOW TO THE CONSOLE. WHAT IS HAPPENING TO MY DASH? THIS COULD BE A SAFETY HAZARD…

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DASHBOARD ON MY PT CRUISER -2002 JUST STARTED CRACKING FIRST A THE WINDSHIELD LIKE A HAIR LINE CRACK - THEN DEFROST VENT INVOLVED - NOW IT HAS A HOLE IN THE VENT - AND NOW JUST THIS WEEKEND ANOTHER HAIRLINE CRACK STARTING AT THE AIR VENT AND GOING NOW TO THE CONSOLE. WHAT IS HAPPENING TO MY DASH? THIS COULD BE A SAFETY HAZARD WITH THE AIR BAG JUST DOWN BELOW. NO WRECK INVOLVED. *TR

NHTSA ODI #10325238

92,171 miles · Apr 6, 2010
Exterior Lighting

FOG LIGHTS WOULD NOT TURN OFF. BROUGHT INTO DEALERSHIP IN EL SEGUNDO, CA FOR REPAIR ON 03/29/06 WAS TOLD IT WAS AN INTERNAL SWITCH AND REPAIRED FOR $86.58. I THOUGHT THE PROBLEM WAS REPAIRED. THEN IN 2008 IT HAPPENED AGAIN AND I TOOK IT INTO ANOTHER DEALERSHIP IN W. LOS ANGELES, CA AND THEY TOLD ME IT WAS A SWITCH IN THE STEERIN…

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FOG LIGHTS WOULD NOT TURN OFF. BROUGHT INTO DEALERSHIP IN EL SEGUNDO, CA FOR REPAIR ON 03/29/06 WAS TOLD IT WAS AN INTERNAL SWITCH AND REPAIRED FOR $86.58. I THOUGHT THE PROBLEM WAS REPAIRED. THEN IN 2008 IT HAPPENED AGAIN AND I TOOK IT INTO ANOTHER DEALERSHIP IN W. LOS ANGELES, CA AND THEY TOLD ME IT WAS A SWITCH IN THE STEERING COLUMN SO IT HAD TO BE REPLACED AND THAT TOTALED APPROXIMATELY $340. NOW ON EASTER (04/04/10) ON MY WAY TO A BBQ TO MY PARENTS HOME, THE FOG LIGHTS CAME ON AGAIN ...AND WOULDN'T TURN OFF AGAIN. BUT THIS TIME IT CAUSED ME TO PANIC BECAUSE IT OVERHEATED AND SMOKE STARTED TO COME OUT OF THE HAZARD LIGHT SWITCH AND TURN SIGNAL SWITCH WHILE I WAS JUST GETTING OFF THE FREEWAY. I WAS LUCKY BECAUSE I WAS NOT TO FAR FROM MY PARENTS HOME WHERE MY BROTHER WHO WAS FORMALLY A MECHANIC HAD THE MIND TO PULL OUT THE FUSE TO THE FOG LIGHTS. THE FUSE WAS VERY HOT WHEN HE PULLED IT OUT AND THE SMOKING STOPPED. HE DID STATE THAT THE CAR COULD OF CAUGHT FIRE IF HE HAD NOT PULLED THE FUSE OUT IN TIME. I WAS LUCKY. I DO HAVE THE OLD PART AVAILABLE. *TR

NHTSA ODI #10324085

164,000 miles · Mar 10, 2010
Electrical SystemEquipmentVehicle Speed Control

INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) SOMETHING YOU MAY WISH TO LOOK AT WITH CELL PHONES AND THESE INCIDENTS WITH ACCELERATION ON CARS. WE HAVE A PT CRUISER AND SEVERAL TIMES WE HAVE PLACED THE PHONE IN THE STORAGE AREA IN THE MIDDLE IN THE DASH. WITH THE KEEY OFF, THE PH…

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INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) SOMETHING YOU MAY WISH TO LOOK AT WITH CELL PHONES AND THESE INCIDENTS WITH ACCELERATION ON CARS. WE HAVE A PT CRUISER AND SEVERAL TIMES WE HAVE PLACED THE PHONE IN THE STORAGE AREA IN THE MIDDLE IN THE DASH. WITH THE KEEY OFF, THE PHONE RINGS AND THE CAR STARTED TURNING OVER UNTIL WE MOVED THE PHONE AWAY FROM THE IMMMEDIATE AREA OF THE DASH. SOMETHING TO THINK ABOUT?? [XXX] *TR

NHTSA ODI #10318748

Mileage unknown · Feb 20, 2010
Fuel System, Gasoline

RECALL ON FUEL PUMP MODULE NEVER DISCLOSED BY DEALER! RECENTLY HAD SERVICE TO MY CAR AT A DODGE-CHRYSLER DEALER IN ATLANTA, GA AND THEY NEVER DISCLOSED THAT I HAD A RECALL PART ON MY CAR. MY FUEL PUMP MODULE NEEDS A SECONDARY SEAL PLACED OVER IT SO IT WON'T LEAK IF A ROLL-OVER ACCIDENT OCCURS. TOOK CAR TO A SECOND CHRYSLER DEALE…

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RECALL ON FUEL PUMP MODULE NEVER DISCLOSED BY DEALER! RECENTLY HAD SERVICE TO MY CAR AT A DODGE-CHRYSLER DEALER IN ATLANTA, GA AND THEY NEVER DISCLOSED THAT I HAD A RECALL PART ON MY CAR. MY FUEL PUMP MODULE NEEDS A SECONDARY SEAL PLACED OVER IT SO IT WON'T LEAK IF A ROLL-OVER ACCIDENT OCCURS. TOOK CAR TO A SECOND CHRYSLER DEALER, AND THEY TOO NEVER DISCLOSED MY RECALL FUEL PUMP MODULE NEEDS REPAIRS. THIS PROBLEM COULD RESULT IN A SERIOUS AND FATAL ACCIDENT. SOMETHING MUST BE DONE ABOUT THESE DEALERS NOT INFORMING UNSUSPECTING CUSTOMERS OF SOMETHING SO SERIOUS. *TR

NHTSA ODI #10312376

Mileage unknown · Feb 9, 2010
Steering

MAY OF 2009, CAR WOULD NOT START. NO CLICKS, NOTHING. THEN AFTER SEVERAL TRIES, TURNED OVER. PROGRESSIVELY GOT WORSE UNTIL HAD TO HAVE THE CAR TOWED TO SHOP. MECHANIC ADVISED IT WAS THE ENTIRE STEERING COLUMN AND CHRYSLER TOLD THEM TO LOOK AT A JUNK YARD. COST SEVERAL HUNDRED DOLLARS TO REPLACE. STARTING TO HAVE IDENTICAL P…

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MAY OF 2009, CAR WOULD NOT START. NO CLICKS, NOTHING. THEN AFTER SEVERAL TRIES, TURNED OVER. PROGRESSIVELY GOT WORSE UNTIL HAD TO HAVE THE CAR TOWED TO SHOP. MECHANIC ADVISED IT WAS THE ENTIRE STEERING COLUMN AND CHRYSLER TOLD THEM TO LOOK AT A JUNK YARD. COST SEVERAL HUNDRED DOLLARS TO REPLACE. STARTING TO HAVE IDENTICAL PROBLEM ALMOST 1 YEAR LATER. LOW MILES, ONE OWNER. SCARED TO GO ANYWHERE BECAUSE CAR WON'T START. *TR

NHTSA ODI #10308189

51,000 miles · Jan 20, 2010
SteeringFire

TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE DRIVING VARIOUS SPEEDS WITH THE FOG LAMP LIGHT ILLUMINATED THERE WAS A BURNING RUBBER SMELL. THE FOLLOWING DAY, WHILE DRIVING APPROXIMATELY 35 MPH SHE ALSO SMELLED BURNING RUBBER; HOWEVER, AFTER SHE PARKED THE VEHICLE SMOKE WAS COMING FROM THE VEHICLE. THE DEALER WAS CONTAC…

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TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE DRIVING VARIOUS SPEEDS WITH THE FOG LAMP LIGHT ILLUMINATED THERE WAS A BURNING RUBBER SMELL. THE FOLLOWING DAY, WHILE DRIVING APPROXIMATELY 35 MPH SHE ALSO SMELLED BURNING RUBBER; HOWEVER, AFTER SHE PARKED THE VEHICLE SMOKE WAS COMING FROM THE VEHICLE. THE DEALER WAS CONTACTED AND THEY STATED THAT SEVERAL PT CRUISERS EXHIBITED THE IDENTICAL FAILURE WHICH WAS CAUSED BY A SWITCH IN THE STEERING COLUMN. THE MANUFACTURER STATED THAT THEIR SPECIAL INVESTIGATION UNIT WILL CONTACT HER TO SEE WHAT CAUSED THE SMOKE. THEY ALSO ADVISED HER NOT TO HAVE THE VEHICLE REPAIRED OR TOWED. THE FAILURE AND CURRENT MILEAGES WERE 51,000.

NHTSA ODI #10300424

46,514 miles · Jan 11, 2010
Electrical SystemExterior Lighting

THERE HAS BEEN NUMEROUS PROBLEMS WITH CHRYSLER PT CRUISER ELECTRICAL SYSTEMS, NAMELY THE MULTIFUNCTION CONTROL SWITCH SEEMS TO OVERHEAT AND CAUSE AN ELECTRICAL SHORT. THIS DEPLETES THE BATTERY, AND HAS LED A NUMBER OF PT CRUISER OWNERS TO REPLACE THE MULTIFUNCTION CONTROL SWITCH NUMEROUS TIMES OR REMOVE THE FUSES FOR LIGHTS, SU…

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THERE HAS BEEN NUMEROUS PROBLEMS WITH CHRYSLER PT CRUISER ELECTRICAL SYSTEMS, NAMELY THE MULTIFUNCTION CONTROL SWITCH SEEMS TO OVERHEAT AND CAUSE AN ELECTRICAL SHORT. THIS DEPLETES THE BATTERY, AND HAS LED A NUMBER OF PT CRUISER OWNERS TO REPLACE THE MULTIFUNCTION CONTROL SWITCH NUMEROUS TIMES OR REMOVE THE FUSES FOR LIGHTS, SUCH AS THE FOG LIGHTS. CHRYSLER KNOWS THAT THERE IS A SYSTEMATIC PROBLEM WITH THEIR VEHICLE BUT ARE NOT WILLING TO DO ANYTHING TO RESOLVE THE PROBLEM. INFORMATION ON SUCH EXPERIENCES CAN BE FOUND ON THE WEB AT FORUMS SUCH AS HTTP://WWW.TOPIX.COM/FORUM/AUTOS/CHRYSLER-PT-CRUISER/TF81KHBDLDVT92AH2 OR AT PTCRUISER.COM. *TR

NHTSA ODI #10299029

Official recalls

3

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

02V215000 · Fuel System, Gasoline:delivery

Aug 8, 2002

ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

01V288000 · Electrical System:wiring:interior/under Dash

Sep 10, 2001

VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES ARE BEING RECALLED FOR A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER MICROPROCESSOR. UNDER CERTAIN CONDITIONS, THE CLUSTER, WITH THE MAJORITY OF ITS GAUGES, ILLUMINATION, AND WARNING LAMPS, COULD BECOME INOPERATIVE.

Consequence & remedy

Consequence: DRIVING THE VEHICLE WITH AN INOPERATIVE CLUSTER COULD CAUSE A DISTRACTION, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL RE-FLASH THE CLUSTER SOFTWARE TO CORRECT THE CONDITION. OWNER NOTIFICATION BEGAN OCTOBER 8, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

PE02082 · Safety Belt Cinching Latch Plate

Opened Nov 6, 2002 · Closed Apr 23, 2003

Status: closed (inferred from source dates) · Seat Belts

THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.