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2002 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

More warning signs than most Pt Cruiser years

Owner complaints for the 2002 Chrysler Pt Cruiser are substantially higher than the model-year median of 202.

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When problems were reported

Mileage at the reported incident

351 reports with mileage · 160 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 97 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 55 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

40 crash reports34 fire reports43 injury reports

Wheels complaints

21 reports
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60,000 miles · Aug 28, 2006
Wheels

DT*: THE CONTACT STATED WHILE DRIVING 45 MPH ON NORMAL ROAD CONDITIONS, THE VEHICLE HAD DIFFICULTIES WITH THE STEERING. UPON INSPECTION, THE TIRES APPEARED FLAT. THIS BECAME PRESENT AFTER THE RENEWAL OF ALL FOUR TIRES AT A TIRE SHOP. THE VEHICLE WAS TAKEN TO THE DEALERSHIP WHO BALANCED THE TIRES AND PERFORMED AN ALIGNMENT. …

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DT*: THE CONTACT STATED WHILE DRIVING 45 MPH ON NORMAL ROAD CONDITIONS, THE VEHICLE HAD DIFFICULTIES WITH THE STEERING. UPON INSPECTION, THE TIRES APPEARED FLAT. THIS BECAME PRESENT AFTER THE RENEWAL OF ALL FOUR TIRES AT A TIRE SHOP. THE VEHICLE WAS TAKEN TO THE DEALERSHIP WHO BALANCED THE TIRES AND PERFORMED AN ALIGNMENT. THE PROBLEM REOCCURRED AND THE DEALERSHIP DID NOT ASSUME ANY RESPONSIBILITY ABOUT THE DEFECT. THE VEHICLE REMAINED INOPERABLE. THE MANUFACTURER WAS CONTACTED WHO DECLARED THE PROBLEM OCCURRED ON VEHICLE'S OPERATED IN SNOW BELT STATES BUT PROVIDED NO SOLUTION.

NHTSA ODI #10166795

45,000 miles · Jul 27, 2006
Wheels

DT*: THE CONTACT STATED, ON 3/1/05 ALL TIRES WERE LOW. UPON INSPECTION BY THE SERVICE DEALER, CORROSION WAS FOUND ON THE RIMS OF ALL FOUR TIRES, CAUSING THE SEAL BETWEEN THE TIRE AND RIMS TO BE BROKEN. THE TIRES WERE REMOVED AND ALL TIRES AND RIMS WERE CLEANED AND PLACED BACK ONTO THE VEHICLE. THE MANUFACTURER WAS ALERTED. THE M…

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DT*: THE CONTACT STATED, ON 3/1/05 ALL TIRES WERE LOW. UPON INSPECTION BY THE SERVICE DEALER, CORROSION WAS FOUND ON THE RIMS OF ALL FOUR TIRES, CAUSING THE SEAL BETWEEN THE TIRE AND RIMS TO BE BROKEN. THE TIRES WERE REMOVED AND ALL TIRES AND RIMS WERE CLEANED AND PLACED BACK ONTO THE VEHICLE. THE MANUFACTURER WAS ALERTED. THE MANUFACTURER DETERMINED THERE WAS NO LIABILITY ON THE MANUFACTURER BECAUSE THE VEHICLE'S WARRANTY WAS EXPIRED. UPDATED 11/3/2006 - *NM

NHTSA ODI #10163644

Mileage unknown · Jul 18, 2006
Wheels

2002 LIMITED EDITION PT CRUISER - WHEELS DEFECTIVE. THE ALUMINUM ALLOY WHEELS HAVE COMPLETELY DETERIORATED (PEELING AND FLAKING) UNDERNEATH THE CHROME PLATING (INSIDE AND OUT), CAUSING THE WHEELS TO CONTINUALLY LEAK AIR AND WEAKEN THE STRUCTURAL INTEGRITY OF THE WHEEL, MAKING THE VEHICLES UNSAFE. THE BEAD LIP DETERIORATED TO T…

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2002 LIMITED EDITION PT CRUISER - WHEELS DEFECTIVE. THE ALUMINUM ALLOY WHEELS HAVE COMPLETELY DETERIORATED (PEELING AND FLAKING) UNDERNEATH THE CHROME PLATING (INSIDE AND OUT), CAUSING THE WHEELS TO CONTINUALLY LEAK AIR AND WEAKEN THE STRUCTURAL INTEGRITY OF THE WHEEL, MAKING THE VEHICLES UNSAFE. THE BEAD LIP DETERIORATED TO THE POINT OF BREAKING THE RIM. TO FIX THE PROBLEM, THE WHEELS HAD TO BE REPLACED. THIS VEHICLE HAS LESS THAN 39,000 MILES. THIS NOT NORMAL WEAR AND TEAR. I AM REPORTING THIS TO PREVENT INJURIES AND CRASHES. *NM

NHTSA ODI #10162793

52,000 miles · Jun 21, 2006
Wheels

TIRES FAIL TO HOLD/MAINTAIN AIR PRESSURE..CHROME RIMS PEELING ,LOSE AIR PRESSURE FROM 35 LBS DOWN TO 15 LBS IN A WEEK PERIOD OF TIME. DEALER AGREES THERE IS A PROBLEM, RETAIL TIRE DEALERS HAVE SEEN NUMEROUS PROBLEM RIMS. MANUFACTURER WILL NOT RESOLVE THE PROBLEM. THIS IS UNSAFE.. CAN CAUSE ROLL OVER..BLOW OUTS. *JB

NHTSA ODI #10160364

145,000 miles · Jun 9, 2006
Wheels

HAD TIRES CHANGED AT DEALER. AFTER TIRE CHANGE, TWO OF THE TIRES BEGAN LEAKING. AFTER SEVERAL TRIPS TO THE DEALER TO HAVE THEM CHECKED, DEALER FINALLY DECIDED THAT THE CHROME-PLATED RIMS WERE CORRODED AND HAD TO BE REPLACED. NOW, AFTER HAVING TWO MORE TIRES REPLACE, THE NEW TIRES ARE LEAKING AND I AM AFRAID THAT I WILL HAVE T…

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HAD TIRES CHANGED AT DEALER. AFTER TIRE CHANGE, TWO OF THE TIRES BEGAN LEAKING. AFTER SEVERAL TRIPS TO THE DEALER TO HAVE THEM CHECKED, DEALER FINALLY DECIDED THAT THE CHROME-PLATED RIMS WERE CORRODED AND HAD TO BE REPLACED. NOW, AFTER HAVING TWO MORE TIRES REPLACE, THE NEW TIRES ARE LEAKING AND I AM AFRAID THAT I WILL HAVE TO PAY FOR TWO MORE RIMS. *JB

NHTSA ODI #10159495

25,811 miles · Nov 2, 2005
Wheels

WAS LOSING MASSIVE AMOUNTS OF AIR FROM LEFT REAR TIRE. TOOK IT TO SEARS, FOR TIRE REPAIR, AND WAS TOLD THAT THE TIRE WAS FINE, BUT THAT THE CHROME PLATED WHEEL WAS SEVERELY CORRODED AT THE BEAD. THEN TOOK CAR TO DEALER, WHERE THE MECHANIC SAID THAT THE WHEEL WAS BEYOND REPAIR, AND ORDERED A NEW ONE. REPLACED A WEEK LATER. OK…

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WAS LOSING MASSIVE AMOUNTS OF AIR FROM LEFT REAR TIRE. TOOK IT TO SEARS, FOR TIRE REPAIR, AND WAS TOLD THAT THE TIRE WAS FINE, BUT THAT THE CHROME PLATED WHEEL WAS SEVERELY CORRODED AT THE BEAD. THEN TOOK CAR TO DEALER, WHERE THE MECHANIC SAID THAT THE WHEEL WAS BEYOND REPAIR, AND ORDERED A NEW ONE. REPLACED A WEEK LATER. OK SINCE, HOWEVER I NOW HAVE TWO MORE WHEELS DOING THE SAME THING. WARRANTY HAS EXPIRED, NOT SURE WHAT TO DO. I AM AFRAID THAT THE WHEELS MAY FAIL. *JB

NHTSA ODI #10141570

35,837 miles · Jul 5, 2005
Wheels

WHEEL RIM OXIDATION IS CAUSING TIRE/RIM LEAK WITH NEW TIRES. THIS LEAK MUST BE FILLED DAILY AND RUNS THE RISK OF TIRE FAILURE AND AN ACCIDENT. THIS LEAK IS ON A 2002 PT DREAM CRUISER WITH 35837 MILES

NHTSA ODI #10127437

18,066 miles · Jun 8, 2005
Wheels

DT: CONSUMER STATES: HAS PROBLEMS WITH THE RIMS THAT ARE CHROME PLATED AND DETERIORATING. ALSO, THE VALVE STEMS ARE DETERIORATING. GOODYEAR CLAIMS GM IS HAVING AN ISSUE WITH CHROME PLATED RIMS. IT IS CAUSING THE VALVE STEMS JUST TO MALFUNCTION. DEALER HAS DONE ONE RIM REPLACEMENT UNDER WARRANTY, SAID IT WAS A COURTESY .*AK…

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DT: CONSUMER STATES: HAS PROBLEMS WITH THE RIMS THAT ARE CHROME PLATED AND DETERIORATING. ALSO, THE VALVE STEMS ARE DETERIORATING. GOODYEAR CLAIMS GM IS HAVING AN ISSUE WITH CHROME PLATED RIMS. IT IS CAUSING THE VALVE STEMS JUST TO MALFUNCTION. DEALER HAS DONE ONE RIM REPLACEMENT UNDER WARRANTY, SAID IT WAS A COURTESY .*AK STEMS WERE LEAKING FROM CORROSION OF RIM AFTER RIM REPLACEMENT. *AK GOODYEAR 59TBSWAS TOURING 205/55R16 89T. *TT

NHTSA ODI #10121927

59,000 miles · May 17, 2005
Wheels

CHROME PLATED ALUMINUM WHEELS ON 2002 CHRYSLER PT CRUISE LIMITED. CHROME PEELS OFF AND THE RIM LEAKS AIR.. LOCAL DEALER WAS WELL AWARE OF THE PROBLEM.

NHTSA ODI #10121236

21,000 miles · Sep 20, 2004
Wheels

RIMS CORRODED ALONG THE LUGS AREA. DEALER WAS NOTIFIED. *AK

NHTSA ODI #10092720

Official recalls

3

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

02V215000 · Fuel System, Gasoline:delivery

Aug 8, 2002

ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

01V288000 · Electrical System:wiring:interior/under Dash

Sep 10, 2001

VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES ARE BEING RECALLED FOR A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER MICROPROCESSOR. UNDER CERTAIN CONDITIONS, THE CLUSTER, WITH THE MAJORITY OF ITS GAUGES, ILLUMINATION, AND WARNING LAMPS, COULD BECOME INOPERATIVE.

Consequence & remedy

Consequence: DRIVING THE VEHICLE WITH AN INOPERATIVE CLUSTER COULD CAUSE A DISTRACTION, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL RE-FLASH THE CLUSTER SOFTWARE TO CORRECT THE CONDITION. OWNER NOTIFICATION BEGAN OCTOBER 8, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

PE02082 · Safety Belt Cinching Latch Plate

Opened Nov 6, 2002 · Closed Apr 23, 2003

Status: closed (inferred from source dates) · Seat Belts

THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.