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2002 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

More warning signs than most Pt Cruiser years

Owner complaints for the 2002 Chrysler Pt Cruiser are substantially higher than the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

351 reports with mileage · 160 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 97 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 55 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

40 crash reports34 fire reports43 injury reports

Steering complaints

45 reports
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127,500 miles · May 17, 2013
Engine And Engine CoolingSteering

DRIVING DOWN HIGHWAY OIL LIGHT CAME ON AND THE CAR BEGAN TO SLOW DOWN, HAD TO PULL OVER. WHEN CHECKING UNDER THE HOOD THERE WAS OIL ON THE CAP. JUST HAD AN OIL CHANGE A COUPLE OF DAYS AGO, CAR HAD BEEN RUNNING FINE.....BEFORE THIS INCIDENT MY POWER STEERING FLUID WAS LEAKING, TOOK MY CAR TO THE DEALERSHIP BECAUSE THERE WAS A REC…

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DRIVING DOWN HIGHWAY OIL LIGHT CAME ON AND THE CAR BEGAN TO SLOW DOWN, HAD TO PULL OVER. WHEN CHECKING UNDER THE HOOD THERE WAS OIL ON THE CAP. JUST HAD AN OIL CHANGE A COUPLE OF DAYS AGO, CAR HAD BEEN RUNNING FINE.....BEFORE THIS INCIDENT MY POWER STEERING FLUID WAS LEAKING, TOOK MY CAR TO THE DEALERSHIP BECAUSE THERE WAS A RECALL DEALING WITH THE POWER STEERING AND THE HOSE, THEY SAID THAT IT WAS SOMETHING ELSE. I TOOK MY CAR TO ANOTHER PERSON HE PUT MY CAR ON THE LIFT AND THERE IT WAS FLUID LEAKING FROM THE HOSE SOMETHING THAT SHOULD HAVE BEEN FIXED BY THE DEALER BUT WASN'T. *TR

NHTSA ODI #10512613

90,000 miles · Oct 18, 2011
Electrical SystemExterior LightingSteering

10-18-2011 I JUST BOUGHT MY CAR LAST MONTH (09-26-2011) AND MY CONTROL ARMS AND BUSHING HAVE ALREADY WENT BAD. NOW 2 NIGHTS AGO (10-16-2011) MY HEADLIGHTS STOPPED WORKING. I TOOK IT INTO THE DEALERSHIP TO HAVE EVERYTHING CHECKED AND WAS TOLD THAT THE WIRING UNDER THE DASH IS MESSED UP. I SEE THAT THERE ARE A LOT OF RECALLS FOR …

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10-18-2011 I JUST BOUGHT MY CAR LAST MONTH (09-26-2011) AND MY CONTROL ARMS AND BUSHING HAVE ALREADY WENT BAD. NOW 2 NIGHTS AGO (10-16-2011) MY HEADLIGHTS STOPPED WORKING. I TOOK IT INTO THE DEALERSHIP TO HAVE EVERYTHING CHECKED AND WAS TOLD THAT THE WIRING UNDER THE DASH IS MESSED UP. I SEE THAT THERE ARE A LOT OF RECALLS FOR THAT HAPPENING TO THE 2002 PT CRUISERS AND NOW THE DEALER I BOUGHT THE CAR FROM WILL NOT FIX IT (EVEN THOUGH I'M STILL WITHIN MY 30 DAY WARRANTY) I DO NOT UNDERSTAND WHY I SHOULD HAVE TO COME OUT OF POCKET TO FIX THIS PROBLEM. ALSO, THE DEALER I BOUGHT IT FROM WOULD NOT GIVE ME A CARFAX ON THE VEHICLE. ALSO, SOLD ME THE CAR WITH A RECALL ALREADY ON IT THAT WAS ISSUED WAY BACK IN 2004. (POWER STEERING PRESSURE HOSE) THAT I WAS TOLD COULD CAUSE A FIRE UNDER THE HOOD. *TR

NHTSA ODI #10430685

64,690 miles · Oct 6, 2011
SteeringSuspensionWheels

I HAVE HAD TO REPLACE OR REPAIR THE FRONT AND REAR WHEEL BEARINGS SEVERAL TIMES: FRONT-APRIL OF 2005 AT 64690 MILES, FRONT-APRIL 2006 AT 89223 MILES, FRONT-MAY 2006 AT 91750 MILES, FRONT WHEEL BEARING-JULY 2009 AT 153048 MILES, FRONT WHEEL BEARING-APRIL 2011 AT 182684 MILES, REAR WHEEL BEARING-OCTOBER 2011 AT 191072 MILES. …

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I HAVE HAD TO REPLACE OR REPAIR THE FRONT AND REAR WHEEL BEARINGS SEVERAL TIMES: FRONT-APRIL OF 2005 AT 64690 MILES, FRONT-APRIL 2006 AT 89223 MILES, FRONT-MAY 2006 AT 91750 MILES, FRONT WHEEL BEARING-JULY 2009 AT 153048 MILES, FRONT WHEEL BEARING-APRIL 2011 AT 182684 MILES, REAR WHEEL BEARING-OCTOBER 2011 AT 191072 MILES. I HAVE REPLACED OR REPAIRED THE SUSPENSION PARTS: FRONT BUSHING CONTROL ARM, BALL JOINT LOWER CONTROL ARM-MARCH 2006 AT 86643 MILES, LEFT INNER TIE ROD HAD EXCESSIVE PLAY-JANUARY 2007 AT 107087 MILES, TWO OUTER TIE RODS REPLACED-JANUARY 2008 AT 127121 MILES. *TR

NHTSA ODI #10428901

121 miles · Sep 9, 2010
Electrical SystemSteering

YOU CAN REMOVE THE KEY FROM THE IGNITION SWITCH IN ANY OF THE POSITIONS. ALSO, YOU CAN MOVE THE GEAR SHIFT AND THE CAR WILL MOVE. THERE IS NO INCIDENT DATE. IT'S BEEN THAT WAY SINCE I BOUGHT IT NEW. *TR

NHTSA ODI #10354777

Mileage unknown · Feb 9, 2010
Steering

MAY OF 2009, CAR WOULD NOT START. NO CLICKS, NOTHING. THEN AFTER SEVERAL TRIES, TURNED OVER. PROGRESSIVELY GOT WORSE UNTIL HAD TO HAVE THE CAR TOWED TO SHOP. MECHANIC ADVISED IT WAS THE ENTIRE STEERING COLUMN AND CHRYSLER TOLD THEM TO LOOK AT A JUNK YARD. COST SEVERAL HUNDRED DOLLARS TO REPLACE. STARTING TO HAVE IDENTICAL P…

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MAY OF 2009, CAR WOULD NOT START. NO CLICKS, NOTHING. THEN AFTER SEVERAL TRIES, TURNED OVER. PROGRESSIVELY GOT WORSE UNTIL HAD TO HAVE THE CAR TOWED TO SHOP. MECHANIC ADVISED IT WAS THE ENTIRE STEERING COLUMN AND CHRYSLER TOLD THEM TO LOOK AT A JUNK YARD. COST SEVERAL HUNDRED DOLLARS TO REPLACE. STARTING TO HAVE IDENTICAL PROBLEM ALMOST 1 YEAR LATER. LOW MILES, ONE OWNER. SCARED TO GO ANYWHERE BECAUSE CAR WON'T START. *TR

NHTSA ODI #10308189

51,000 miles · Jan 20, 2010
SteeringFire

TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE DRIVING VARIOUS SPEEDS WITH THE FOG LAMP LIGHT ILLUMINATED THERE WAS A BURNING RUBBER SMELL. THE FOLLOWING DAY, WHILE DRIVING APPROXIMATELY 35 MPH SHE ALSO SMELLED BURNING RUBBER; HOWEVER, AFTER SHE PARKED THE VEHICLE SMOKE WAS COMING FROM THE VEHICLE. THE DEALER WAS CONTAC…

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TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE DRIVING VARIOUS SPEEDS WITH THE FOG LAMP LIGHT ILLUMINATED THERE WAS A BURNING RUBBER SMELL. THE FOLLOWING DAY, WHILE DRIVING APPROXIMATELY 35 MPH SHE ALSO SMELLED BURNING RUBBER; HOWEVER, AFTER SHE PARKED THE VEHICLE SMOKE WAS COMING FROM THE VEHICLE. THE DEALER WAS CONTACTED AND THEY STATED THAT SEVERAL PT CRUISERS EXHIBITED THE IDENTICAL FAILURE WHICH WAS CAUSED BY A SWITCH IN THE STEERING COLUMN. THE MANUFACTURER STATED THAT THEIR SPECIAL INVESTIGATION UNIT WILL CONTACT HER TO SEE WHAT CAUSED THE SMOKE. THEY ALSO ADVISED HER NOT TO HAVE THE VEHICLE REPAIRED OR TOWED. THE FAILURE AND CURRENT MILEAGES WERE 51,000.

NHTSA ODI #10300424

21,181 miles · Nov 13, 2009
Service Brakes, HydraulicSteering

TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. SHE NOTICED A LOUD RUBBING NOISE IN THE STEERING WHEEL EVERY TIME SHE DROVE THE VEHICLE. THE DEALER STATED THAT THEY COULD NOT FIND THE CAUSE OR REASON FOR THE NOISE. SHE RECEIVED RECALL NOTICE (04V268000) FOR THE POWER STEERING AND THE REPAIR WAS PERFORMED ACCORDING TO THAT RECALL…

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TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. SHE NOTICED A LOUD RUBBING NOISE IN THE STEERING WHEEL EVERY TIME SHE DROVE THE VEHICLE. THE DEALER STATED THAT THEY COULD NOT FIND THE CAUSE OR REASON FOR THE NOISE. SHE RECEIVED RECALL NOTICE (04V268000) FOR THE POWER STEERING AND THE REPAIR WAS PERFORMED ACCORDING TO THAT RECALL; HOWEVER, SHE NOTICED THAT THE RECALL REPAIR DID NOT REMEDY THE ISSUE. THE DEALER LATER STATED THAT THEY COULD NOT HEAR THE NOISE IN THE STEERING WHEEL AND WERE UNABLE TO DIAGNOSE THE FAILURE. WHILE DRIVING AWAY FROM THE DEALER, SHE SMELLED SMOKE, DROVE BACK TO THE DEALER AND SMOKE BEGAN TO "BELLOW" FROM UNDERNEATH THE LEFT FRONT TIRE. THE DEALER PROVIDED ASSISTANCE AND REPLACED THE HOSE, CALIPER, BRAKE PAD, ROTOR AND THE WHEEL COVER. SHE WAS CHARGED $406.60 FOR THE REPAIRS. THE MANUFACTURER WAS ADVISED OF THE REPAIR COST; HOWEVER, THEY ADVISED HER TO TAKE THE MATTER UP WITH THE DEALER. THE FOLLOWING YEAR THE FAILURE RECURRED, THE SAME DEALER TOLD THAT THE CALIPER WAS LEAKING. THEY CALIPER WAS REPLACED ACCORDING TO THE WARRANTY. SHE ASKED THE DEALER WHY THEY HAD NOT REPLACED IT THE FIRST TIME ACCORDING TO WARRANTY AND WAS TOLD THAT THE FIRST TIME, IT WAS A NEW ISSUE. SHE WENT BACK TO THE DEALER THE FOLLOWING YEAR FOR THE IDENTICAL FAILURE AND WAS BILLED $239 TO REPLACE THE CALIPER SINCE THE WARRANTY HAD EXPIRED. RECENTLY, SHE SMELLED SMOKE AND AN AUTHORIZED DEALER STATED THAT THE CALIPER WAS WARPED BECAUSE OF INTENSE HEAT AND THE BRAKE LINE HAD SOOT IN IT AND THAT THE WARPED CALIPER WAS HOLDING THE WHEEL IN PLACE. SHE PROVIDED THE DEALER WITH A REFERENCE NUMBER FROM THE MANUFACTURER. THE DEALER TRIED TO SPEAK WITH THE REPRESENTATIVE AND WAS UNSUCCESSFUL. THE CURRENT MILEAGE WAS APPROXIMATELY 37,900. THE FAILURE MILEAGE WAS 21,181. UPDATED 12/7/09 *CN UPDATED 12/08/09

NHTSA ODI #10292042

Mileage unknown · Dec 3, 2008
Steering

TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE DRIVING APPROXIMATELY 30 MPH, THE CONTACT NOTICED THAT THE STEERING COLUMN WAS DIFFICULT TO TURN. WHEN HE ARRIVED HOME, HE PLACED POWER STEERING FLUID IN THE VEHICLE. THE STEERING COLUMN BEGAN WORKING AGAIN, BUT A NOISE WAS HEARD WHILE DRIVING. THE VEHICLE WAS DRIVEN TO T…

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TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE DRIVING APPROXIMATELY 30 MPH, THE CONTACT NOTICED THAT THE STEERING COLUMN WAS DIFFICULT TO TURN. WHEN HE ARRIVED HOME, HE PLACED POWER STEERING FLUID IN THE VEHICLE. THE STEERING COLUMN BEGAN WORKING AGAIN, BUT A NOISE WAS HEARD WHILE DRIVING. THE VEHICLE WAS DRIVEN TO THE DEALER AND THEY STATED THAT THE POWER STEERING CAP WAS DEFECTIVE. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS LATER DRIVEN TO A TIRE SHOP FOR NEW TIRES AND THE MECHANIC STATED THAT THE RACK AND PINION WAS DEFECTIVE AND NEEDED TO BE REPLACED. THE MANUFACTURER STATED THAT THEY WERE NOT LIABLE FOR THE REPAIRS. THE CURRENT MILEAGE WAS 105,164 AND THE FAILURE MILEAGE WAS UNAVAILABLE. UPDATED 12/30/08 *CN THE RACK AND PINION WAS LEAKING. UPDATED 12/30/08. *JB

NHTSA ODI #10250657

Mileage unknown · Nov 16, 2008
Power TrainSteeringTires

WAS DRIVING ALONG AND THE TRANSMISSION WENT OUT AT ABOUT 35,598.00 MILES . THE BRAKES MAKE A GOD AWFUL NOISE I HAVE HAD THEM CHECKED THEY SAY NOTHING IS WRONG BUT I DON'T BELIEVE THEM THE BRAIN BOX WENT OUT THE SAME TIME AS THE TRANMISSION. THE DASHBOARD ON TOP HAS CRACKED FOR NO REASON THE CAR IS GARAGE KEPT IT PULLS TO THE RIG…

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WAS DRIVING ALONG AND THE TRANSMISSION WENT OUT AT ABOUT 35,598.00 MILES . THE BRAKES MAKE A GOD AWFUL NOISE I HAVE HAD THEM CHECKED THEY SAY NOTHING IS WRONG BUT I DON'T BELIEVE THEM THE BRAIN BOX WENT OUT THE SAME TIME AS THE TRANMISSION. THE DASHBOARD ON TOP HAS CRACKED FOR NO REASON THE CAR IS GARAGE KEPT IT PULLS TO THE RIGHT FOR NO REASON THEY SAY AND IT HAS STARTED MAKING RATTLING NOISES FROM THE PASSENGER SIDE THE TRUNK LID SHOCKS ARE GIVEN OUT AND THE CAR JUST TURNED TO 40,000.00 MILES I THINK THEY MAKE THEM TO BREAK AT A CERTAIN TINE AND NO ONE WILL DO ANYTHING ABOUT THESES PROBLEMS I THINK MY NEXT CAR MIGHT BE A TOYOTA AT LEAST THEY DON'T FALL APART SO EASY BECAUSE I BABY THIS CAR LIKE ITS THE ONLY ONE I WILL EVER OWN IF CHRYSLER WANTED TO DO THE RIGHT THING THEY WOULD TAKE THIS LEMON BACK AND GIVE ME A NEW ONE FREE OF CHARGE AND I WOULD DO THE CHRYSLER ADVERSEMENT ALL OVER IT FOR THEM AS LONG AS IT LOOKS GOOD . BECAUSE I HAVE NO MONEY FOR ANOTHER NEW AUTOMOBILE HAVE A FAMILY TO TAKE CARE OF AND IM NOT ALLOWED TO WORK ANYMORE THIS WOULD BE A GREAT THIN TANKS FOR LISTENING. *TR

NHTSA ODI #10248916

Mileage unknown · Sep 15, 2008
Steering

2002 CHRYSLER PT CRUISER HAD A SAFETY RECALL. CONSUMER STATES THE DEALERSHIP CHARGED A FEE FOR A SAFETY RECALL. *NJ POWER STEERING FLUID WAS LEAKING AND THERE WAS NO POWER STEERING ASSIST. THE POWER STEERING HOSE WAS LOOSE AT THE RACK AND PINION. ACCORDING TO THE WORK ORDER, THE RECALLED HOSE DID NOT APPLY TO THE PROBLEM. *…

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2002 CHRYSLER PT CRUISER HAD A SAFETY RECALL. CONSUMER STATES THE DEALERSHIP CHARGED A FEE FOR A SAFETY RECALL. *NJ POWER STEERING FLUID WAS LEAKING AND THERE WAS NO POWER STEERING ASSIST. THE POWER STEERING HOSE WAS LOOSE AT THE RACK AND PINION. ACCORDING TO THE WORK ORDER, THE RECALLED HOSE DID NOT APPLY TO THE PROBLEM. *JB

NHTSA ODI #10242628

Official recalls

3

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

02V215000 · Fuel System, Gasoline:delivery

Aug 8, 2002

ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

01V288000 · Electrical System:wiring:interior/under Dash

Sep 10, 2001

VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES ARE BEING RECALLED FOR A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER MICROPROCESSOR. UNDER CERTAIN CONDITIONS, THE CLUSTER, WITH THE MAJORITY OF ITS GAUGES, ILLUMINATION, AND WARNING LAMPS, COULD BECOME INOPERATIVE.

Consequence & remedy

Consequence: DRIVING THE VEHICLE WITH AN INOPERATIVE CLUSTER COULD CAUSE A DISTRACTION, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL RE-FLASH THE CLUSTER SOFTWARE TO CORRECT THE CONDITION. OWNER NOTIFICATION BEGAN OCTOBER 8, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

PE02082 · Safety Belt Cinching Latch Plate

Opened Nov 6, 2002 · Closed Apr 23, 2003

Status: closed (inferred from source dates) · Seat Belts

THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.