← New search

2002 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

More warning signs than most Pt Cruiser years

Owner complaints for the 2002 Chrysler Pt Cruiser are substantially higher than the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

351 reports with mileage · 160 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 97 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 55 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

40 crash reports34 fire reports43 injury reports

Exterior Lighting complaints

55 reports
Clear category filter
94,000 miles · Jun 2, 2010
Exterior Lighting

TL* THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE THE VEHICLE WAS PARKED THE FOG LIGHTS CAME ON AND CAUSED THE BATTERY TO FAIL. THE CONTROL SWITCH FOR THE FOG LIGHTS CONTINUED TO REMAIN ILLUMINATED ON THE STEERING COLUMN WHEN THE LIGHTS TURNED OFF. THE VEHICLE WAS NOT INSPECTED WHEN THE COMPLAINT WAS FILED. THE FAILURE AND…

Read full complaint

TL* THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE THE VEHICLE WAS PARKED THE FOG LIGHTS CAME ON AND CAUSED THE BATTERY TO FAIL. THE CONTROL SWITCH FOR THE FOG LIGHTS CONTINUED TO REMAIN ILLUMINATED ON THE STEERING COLUMN WHEN THE LIGHTS TURNED OFF. THE VEHICLE WAS NOT INSPECTED WHEN THE COMPLAINT WAS FILED. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 94,000.

NHTSA ODI #10334304

28,000 miles · Apr 21, 2010
Exterior LightingFire

TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE DRIVING AT APPROXIMATELY 30 MPH WITH THE FOG LAMP ILLUMINATED, THE CONTACT NOTICED A BURNING SMELL. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE A SWITCH IN THE STEERING COLUMN WAS REPLACED. SOME TIME LATER, THE CONTACT WAS UNABLE TO TURN OFF THE FOG LIGHTS. SHE CA…

Read full complaint

TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE DRIVING AT APPROXIMATELY 30 MPH WITH THE FOG LAMP ILLUMINATED, THE CONTACT NOTICED A BURNING SMELL. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE A SWITCH IN THE STEERING COLUMN WAS REPLACED. SOME TIME LATER, THE CONTACT WAS UNABLE TO TURN OFF THE FOG LIGHTS. SHE CALLED THE MANUFACTURER WHO OFFERED NO ASSISTANCE. THE CURRENT MILEAGE WAS APPROXIMATELY 56,000. THE FAILURE MILEAGE WAS APPROXIMATELY 28,000.

NHTSA ODI #10326775

92,171 miles · Apr 6, 2010
Exterior Lighting

FOG LIGHTS WOULD NOT TURN OFF. BROUGHT INTO DEALERSHIP IN EL SEGUNDO, CA FOR REPAIR ON 03/29/06 WAS TOLD IT WAS AN INTERNAL SWITCH AND REPAIRED FOR $86.58. I THOUGHT THE PROBLEM WAS REPAIRED. THEN IN 2008 IT HAPPENED AGAIN AND I TOOK IT INTO ANOTHER DEALERSHIP IN W. LOS ANGELES, CA AND THEY TOLD ME IT WAS A SWITCH IN THE STEERIN…

Read full complaint

FOG LIGHTS WOULD NOT TURN OFF. BROUGHT INTO DEALERSHIP IN EL SEGUNDO, CA FOR REPAIR ON 03/29/06 WAS TOLD IT WAS AN INTERNAL SWITCH AND REPAIRED FOR $86.58. I THOUGHT THE PROBLEM WAS REPAIRED. THEN IN 2008 IT HAPPENED AGAIN AND I TOOK IT INTO ANOTHER DEALERSHIP IN W. LOS ANGELES, CA AND THEY TOLD ME IT WAS A SWITCH IN THE STEERING COLUMN SO IT HAD TO BE REPLACED AND THAT TOTALED APPROXIMATELY $340. NOW ON EASTER (04/04/10) ON MY WAY TO A BBQ TO MY PARENTS HOME, THE FOG LIGHTS CAME ON AGAIN ...AND WOULDN'T TURN OFF AGAIN. BUT THIS TIME IT CAUSED ME TO PANIC BECAUSE IT OVERHEATED AND SMOKE STARTED TO COME OUT OF THE HAZARD LIGHT SWITCH AND TURN SIGNAL SWITCH WHILE I WAS JUST GETTING OFF THE FREEWAY. I WAS LUCKY BECAUSE I WAS NOT TO FAR FROM MY PARENTS HOME WHERE MY BROTHER WHO WAS FORMALLY A MECHANIC HAD THE MIND TO PULL OUT THE FUSE TO THE FOG LIGHTS. THE FUSE WAS VERY HOT WHEN HE PULLED IT OUT AND THE SMOKING STOPPED. HE DID STATE THAT THE CAR COULD OF CAUGHT FIRE IF HE HAD NOT PULLED THE FUSE OUT IN TIME. I WAS LUCKY. I DO HAVE THE OLD PART AVAILABLE. *TR

NHTSA ODI #10324085

46,514 miles · Jan 11, 2010
Electrical SystemExterior Lighting

THERE HAS BEEN NUMEROUS PROBLEMS WITH CHRYSLER PT CRUISER ELECTRICAL SYSTEMS, NAMELY THE MULTIFUNCTION CONTROL SWITCH SEEMS TO OVERHEAT AND CAUSE AN ELECTRICAL SHORT. THIS DEPLETES THE BATTERY, AND HAS LED A NUMBER OF PT CRUISER OWNERS TO REPLACE THE MULTIFUNCTION CONTROL SWITCH NUMEROUS TIMES OR REMOVE THE FUSES FOR LIGHTS, SU…

Read full complaint

THERE HAS BEEN NUMEROUS PROBLEMS WITH CHRYSLER PT CRUISER ELECTRICAL SYSTEMS, NAMELY THE MULTIFUNCTION CONTROL SWITCH SEEMS TO OVERHEAT AND CAUSE AN ELECTRICAL SHORT. THIS DEPLETES THE BATTERY, AND HAS LED A NUMBER OF PT CRUISER OWNERS TO REPLACE THE MULTIFUNCTION CONTROL SWITCH NUMEROUS TIMES OR REMOVE THE FUSES FOR LIGHTS, SUCH AS THE FOG LIGHTS. CHRYSLER KNOWS THAT THERE IS A SYSTEMATIC PROBLEM WITH THEIR VEHICLE BUT ARE NOT WILLING TO DO ANYTHING TO RESOLVE THE PROBLEM. INFORMATION ON SUCH EXPERIENCES CAN BE FOUND ON THE WEB AT FORUMS SUCH AS HTTP://WWW.TOPIX.COM/FORUM/AUTOS/CHRYSLER-PT-CRUISER/TF81KHBDLDVT92AH2 OR AT PTCRUISER.COM. *TR

NHTSA ODI #10299029

72,000 miles · Nov 10, 2009
Exterior Lighting

MULTI-FUNCTION SWITCH CONNECTOR HOUSING DEGRADES DUE TO HEAT EXPOSURE OVER TIME WHICH CAN CAUSE SHORTING, LIGHT OR TURN SIGNAL FAILURE OR A SMOKE/FIRE HAZARD. THE FIRST INDICATION OF A PROBLEM WAS THAT THE FOG LAMPS WOULD TURN ON BY THEMSELVES. OTHER OWNERS HAVE REPORTED THE MAIN LIGHTS TURNING ON AND A FEW INSTANCES OF THE ST…

Read full complaint

MULTI-FUNCTION SWITCH CONNECTOR HOUSING DEGRADES DUE TO HEAT EXPOSURE OVER TIME WHICH CAN CAUSE SHORTING, LIGHT OR TURN SIGNAL FAILURE OR A SMOKE/FIRE HAZARD. THE FIRST INDICATION OF A PROBLEM WAS THAT THE FOG LAMPS WOULD TURN ON BY THEMSELVES. OTHER OWNERS HAVE REPORTED THE MAIN LIGHTS TURNING ON AND A FEW INSTANCES OF THE STEERING COLUMN BILLOWING SMOKE WHILE DRIVING. CHRYSLER HAS 2000+ MULTI-FUNCTION SWITCHES ON BACK ORDER AND REFUSES TO ACKNOWLEDGE THE ISSUE AFTER MANY OWNERS HAVE CALLED TO COMPLAIN ABOUT THE PROBLEM. *TR

NHTSA ODI #10291682

25,000 miles · Oct 25, 2009
Exterior Lighting

THE MULTIFUNCTIONAL LIGHT SWITCH ON PT CRUISERS IS DEFECTIVE. OVER 500 PT CRUISER OWNERS HAVE REPORTED THAT SUDDENLY THE FRONT & BACK FOG LIGHTS COME ON & DO NOT SHUT OFF EVEN WHEN THE MOTOR & ALL OTHER SWITCHES ARE TURNED OFF. OBVIOUSLY THERE IS A SHORT IN THE SWITCH WHICH COULD RESULT IN HEAD LIGHTS SUDDENLY BEING TURNED OFF…

Read full complaint

THE MULTIFUNCTIONAL LIGHT SWITCH ON PT CRUISERS IS DEFECTIVE. OVER 500 PT CRUISER OWNERS HAVE REPORTED THAT SUDDENLY THE FRONT & BACK FOG LIGHTS COME ON & DO NOT SHUT OFF EVEN WHEN THE MOTOR & ALL OTHER SWITCHES ARE TURNED OFF. OBVIOUSLY THERE IS A SHORT IN THE SWITCH WHICH COULD RESULT IN HEAD LIGHTS SUDDENLY BEING TURNED OFF WHEN DRIVING AT NIGHT. THIS FAILURE HAS BEEN CONSTANT FORCING ME & OTHERS TO REMOVE THE FUSE CONTROLLING THE FOG LIGHTS SO THAT THE BATTERY DOES NOT DRAIN DOWN AFTER THE VEHICLE IS SHUT DOWN. I AND OTHERS HAVE ENCOUNTERED EXTREME DIFFICULTY IN OBTAINING A REPLACEMENT PART. *TR

NHTSA ODI #10289723

91,000 miles · Jul 15, 2009
Electrical SystemExterior Lighting

FOUND 2002 PT CRUISER WITH DEAD BATTERY ON OCCASION, NO CONSISTENCY. REPLACED BATTERY (7.75 YEARS OLD, 90K MILES) AFTER 3RD INSTANCE OVER 2 MONTHS, ISSUE RESOLVED FOR ABOUT 2 WEEKS. CAR PARKED IN HOT PARKING LOT, FOG LIGHTS WERE DIM WHEN APPROACHING CAR. CAR WOULD NOT TURN OVER TO START, HAD IT JUMPED. UPON RETURNING HOME, …

Read full complaint

FOUND 2002 PT CRUISER WITH DEAD BATTERY ON OCCASION, NO CONSISTENCY. REPLACED BATTERY (7.75 YEARS OLD, 90K MILES) AFTER 3RD INSTANCE OVER 2 MONTHS, ISSUE RESOLVED FOR ABOUT 2 WEEKS. CAR PARKED IN HOT PARKING LOT, FOG LIGHTS WERE DIM WHEN APPROACHING CAR. CAR WOULD NOT TURN OVER TO START, HAD IT JUMPED. UPON RETURNING HOME, WENT TO TURN OFF CAR, FOG LIGHTS WOULD NOT TURN OFF. FIDDLING WITH LIGHT SWITCH WOULD MAKE THEM GO OFF TEMPORARILY, THEN RIGHT BACK ON. FOUND TURNING LEFT BLINKER IN ON POSITION KEPT FOGS OFF. RESEARCHING ISSUE, FOUND THE FOLLOWING FORUM: HTTP://WWW.TOPIX.COM/FORUM/AUTOS/CHRYSLER-PT-CRUISER/TF81KHBDLDVT92AH2 WHERE HUNDREDS OF PEOPLE HAVE EXPERIENCED THE SAME ISSUE. WAITING TO HEAR FROM CHRYSLER ON REPLACEMENT PART, AS ALL ONLINE SOURCES SAY IT IS BACK ORDERED 30-60 DAYS. *TR

NHTSA ODI #10276880

52,000 miles · Jun 4, 2009
Exterior Lighting

MULTIFUNCTION SWITCH FOR HEADLIGHTS AND FOG LIGHTS FAILS. LIGHTS ERRATIC, SAFETY PROBLEM BIG TIME AT NIGHT. THOUSANDS OF COMPLAINTS OF THE PROBLEM SINCE 2001 CAN BE VIEWED ON LINE UNDER VARIOUS POSTS AND THREADS. OBVIOUSLY A MANUFACTURING DEFECT THAT THE COMPANY NEEDS TO ADDRESS. SINCE THE COMPANY IS NOW RUN BY THE GOVERNMEN…

Read full complaint

MULTIFUNCTION SWITCH FOR HEADLIGHTS AND FOG LIGHTS FAILS. LIGHTS ERRATIC, SAFETY PROBLEM BIG TIME AT NIGHT. THOUSANDS OF COMPLAINTS OF THE PROBLEM SINCE 2001 CAN BE VIEWED ON LINE UNDER VARIOUS POSTS AND THREADS. OBVIOUSLY A MANUFACTURING DEFECT THAT THE COMPANY NEEDS TO ADDRESS. SINCE THE COMPANY IS NOW RUN BY THE GOVERNMENT, SHOULD I CALL THE WHITE HOUSE? *TR

NHTSA ODI #10272840

98,000 miles · Jun 3, 2009
Electrical SystemExterior LightingStructure

I PURCHASED MY 2002 CHRYSLER PT CRUISER A FEW YEARS AGO NOW. I HAVE SENT CHRYSLER MANY LETTERS ABOUT THESE PROBLEMS. THE MOST RECENT INCIDENT WAS VERY SCARY. I BOUGHT THE CAR AT ABOUT 31,000 MILES. ABOUT A MONTH LATER MY PAINT STARTED PEELING OFF OF THE FRONT BUMPER AND MY DASH STARTED TO CRACK. MIND YOU I KEEP MY CAR GARAGED A…

Read full complaint

I PURCHASED MY 2002 CHRYSLER PT CRUISER A FEW YEARS AGO NOW. I HAVE SENT CHRYSLER MANY LETTERS ABOUT THESE PROBLEMS. THE MOST RECENT INCIDENT WAS VERY SCARY. I BOUGHT THE CAR AT ABOUT 31,000 MILES. ABOUT A MONTH LATER MY PAINT STARTED PEELING OFF OF THE FRONT BUMPER AND MY DASH STARTED TO CRACK. MIND YOU I KEEP MY CAR GARAGED AND IT IS WASHED AND WAXED REGULARLY BY A SHOP THAT I HAVE USED FOR YEARS WITH NO PROBLEMS. I WENT BACK TO THE DEALER I BOUGHT IT FROM AND THEY WERE GONE. SO I CONTACTED MY NEXT CLOSEST DEALER. THEY SAID THEY COULD NOT DO ANYTHING FOR ME. ABOUT A MONTH AFTER THAT MY CPU WENT OUT WHICH WAS COVERED UNDER THE EXTENDED WARRANTY THAT I PURCHASED. THEY HAD TO REPLACE IT TWICE BEFORE IT FINALLY LASTED MORE THAN A DAY. THEN MY DASH COMPLETELY CRUMBLED. IT CRACKED FROM THE WINDSHIELD TO THE FRONT IN THE CENTER AND ON BOTH SIDES. I WROTE A LETTER AND EMAIL WITH NO ANSWER. I THEN CONTACTED CHRYSLER BY PHONE AND THE LADY TOLD ME TO F%*K OFF AND HUNG UP ON ME. SO I GAVE UP. OBVIOUSLY I WAS NOT GOING TO GET ANYWHERE WITH THEM. THEN ABOUT 3 MONTHS AGO MY CHECK ENGINE LIGHT CAME BACK ON. I TOOK MY CAR TO A FRIEND WHO IS A LICENSED MECHANIC AND HE SCANNED IT ON THE COMPUTER AND SAID IT WAS MY CPU AGAIN! I TOOK IT TO THE DEALERSHIP AND WAS TOLD MY WARRANTY HAD EXPIRED. SO I WROTE ANOTHER LETTER BECAUSE THIS REPAIR WAS GOING TO BE $1400.00 DOLLARS. NO RESPONSE. BUT THE SCARIEST WAS ABOUT 2 WEEKS AGO I WAS DRIVING WITH MY 13 MONTH OLD NIECE IN THE CAR AND SMOKE STARTED COMING FROM THE LEFT HAND SIDE OF MY STEERING COLUMN. I ALMOST HAD GOT IN A WRECK TRYING TO GET US TO SAFETY. THE SMOKE STOPPED SO I FIGURED WHATEVER IT WAS DONE FOR NOW. WE WERE ON THE SIDE OF THE ROAD IN A NOT SO DESIRABLE NEIGHBORHOOD AT NIGHT SO I DECIDED TO TAKE MY CHANCES WITH THE CAR. WE HEADED OFF ON OUR WAY AND MY HEADLIGHTS STARTED FLICKERING. I PARKED THE VEHICLE AT HOME AND THE NEXT MORNING MY FAIRLY NEW BATTERY WAS DEAD. MY FLOOD LIGHTS WOULD NOT TURN OFF AND HAD BEEN ON ALL NIGHT. *TR

NHTSA ODI #10272819

72,000 miles · Apr 28, 2009
Exterior Lighting

THE CONTROL SWITCH FOR THE HEADLIGHTS ON MY 2002 PT CRUISER HAS GONE BAD CAUSING THE FOG LIGHTS TO BE PERMANENTLY ON AND DRAINING THE BATTERY. *TR

NHTSA ODI #10267090

Official recalls

3

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

02V215000 · Fuel System, Gasoline:delivery

Aug 8, 2002

ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

01V288000 · Electrical System:wiring:interior/under Dash

Sep 10, 2001

VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES ARE BEING RECALLED FOR A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER MICROPROCESSOR. UNDER CERTAIN CONDITIONS, THE CLUSTER, WITH THE MAJORITY OF ITS GAUGES, ILLUMINATION, AND WARNING LAMPS, COULD BECOME INOPERATIVE.

Consequence & remedy

Consequence: DRIVING THE VEHICLE WITH AN INOPERATIVE CLUSTER COULD CAUSE A DISTRACTION, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL RE-FLASH THE CLUSTER SOFTWARE TO CORRECT THE CONDITION. OWNER NOTIFICATION BEGAN OCTOBER 8, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

PE02082 · Safety Belt Cinching Latch Plate

Opened Nov 6, 2002 · Closed Apr 23, 2003

Status: closed (inferred from source dates) · Seat Belts

THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.