NHTSA owner reports · September 18, 2026 snapshot.
Exterior Lighting complaints
55 reportsClear category filter153,000 miles · Jun 12, 2019
Electrical SystemExterior Lighting
TL* THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. THE CONTACT STATED THAT THE HIGH BEAM HEAD LAMPS WOULD ILLUMINATE RANDOMLY DAY OR NIGHT. THE CONTACT STATED THAT THE FAILURE OCCURRED AT LEAST SIX TIMES IN ONE WEEK. THE VEHICLE WAS NOT TAKEN TO THE DEALER OR AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOT…
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TL* THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. THE CONTACT STATED THAT THE HIGH BEAM HEAD LAMPS WOULD ILLUMINATE RANDOMLY DAY OR NIGHT. THE CONTACT STATED THAT THE FAILURE OCCURRED AT LEAST SIX TIMES IN ONE WEEK. THE VEHICLE WAS NOT TAKEN TO THE DEALER OR AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE CONTACT ALSO STATED THAT THE MULTI-FUNCTION SWITCH THAT CONTROLLED THE HEADLIGHTS WAS REPLACED BY HIM. THE CONTACT NOTICED THAT THE PLASTIC CLIP HOLDING THE ELECTRICAL HARNESS TO THE SWITCH HAD BURNED. THE APPROXIMATE FAILURE MILEAGE WAS 153,000.
NHTSA ODI #11219448
100,000 miles · Jan 17, 2018
Exterior Lighting
DOME LIGHTS DO NOT ALWAYS GO OUT WHEN DOORS ARE CLOSED. SOMETIMES DOME LIGHTS COME ON WHEN SIGNALS ARE USED. COULD RUN BATTERY DONE IF NOT NOTICED
NHTSA ODI #11063389
224,441 miles · Dec 28, 2017
Electrical SystemExterior Lighting
MY LIGHTS SHUT OFF WHILE DRIVING. NOT ONLY DID MY HEADLIGHTS SHUT OFF BUT MY DASH BOARD LIGHTS AND THE LIGHTS ON MY GEAR SHIFT DID AS WELL. MY DOORS WILL NOT LOCK AS WELL.
NHTSA ODI #11057044
48,000 miles · Mar 25, 2017
Exterior Lighting
ON RETURNING HOME FROM AN EVENT IN THE EVENING I PARKED MY VEHICLE IN THE GARAGE. I TURNED OFF LIGHTS AND THEN THE IGNITION AND EVERYTHING SHUT DOWN EXCEPT THE FOG LIGHTS STAYED ON (THE VEHICLE WAS COMPLETELY SHUT OFF). I NEVER HAD THE FOG LIGHTS ON THAT EVENING. I TRIED VARIOUS A TEMPS I.E. PUSHING THE BUTTEN IN, TURNING THE VE…
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ON RETURNING HOME FROM AN EVENT IN THE EVENING I PARKED MY VEHICLE IN THE GARAGE. I TURNED OFF LIGHTS AND THEN THE IGNITION AND EVERYTHING SHUT DOWN EXCEPT THE FOG LIGHTS STAYED ON (THE VEHICLE WAS COMPLETELY SHUT OFF). I NEVER HAD THE FOG LIGHTS ON THAT EVENING. I TRIED VARIOUS A TEMPS I.E. PUSHING THE BUTTEN IN, TURNING THE VEHICLE ON AND THEN OFF AGAIN, ETC., BUT DID NOT HAVE ANY SUCCESS. MY WIFE WENT ONLINE AND FOUND (FROM MANY PEOPLE HAVING THE SAME PROBLEM WITH THEIR PT CRUSIERS) TO PUT THE LEFT TURN SIGNAL ON, SHUT OFF THE VEHICLE, THEN PUSH THE FOG LIGHT BUTTEN IN. THIS WORKED SO THAT I DIDN'T WAKE UP TO A DEAD BATTERY. IF YOU GO ONLINE YOU WILL FIND MANY PEOPLE WHO OWN PT CRUISERS WITH THE IDENTICAL PROBLEM INCLUDING SOME HAVING SMOKE COMING FROM THE MULTI FUNCTION SWITCH. I HOPE TO HEAR FROM SOMEONE SOON!!
NHTSA ODI #10968457
135,000 miles · Oct 29, 2016
Electrical SystemExterior Lighting
TAKATA RECALL. I WAS DRIVING DOWN THE HIGHWAY AND MY HEADLIGHTS WENT OUT I PULLED OVER AND I DIDNT HAVE DOOR LOCKS TO UNLOCK THE DOORS. ALL THE FUSES ARE GOOD. I WAS RESEARCHING ONLINE AND ALOT OF PT CRUISERS ARE HAVING THE ISSUE IT SEEMS THAT THE CONNECTOR FOR THE FUSE BLOCK GOES BAD I HAVE BEEN DEALING WITH THIS FOR A FEW MONT…
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TAKATA RECALL. I WAS DRIVING DOWN THE HIGHWAY AND MY HEADLIGHTS WENT OUT I PULLED OVER AND I DIDNT HAVE DOOR LOCKS TO UNLOCK THE DOORS. ALL THE FUSES ARE GOOD. I WAS RESEARCHING ONLINE AND ALOT OF PT CRUISERS ARE HAVING THE ISSUE IT SEEMS THAT THE CONNECTOR FOR THE FUSE BLOCK GOES BAD I HAVE BEEN DEALING WITH THIS FOR A FEW MONTHS NOW. I THINK ITS REDUNDANT THAT YPU HAVE TO PAY 150-250 DOLLARS EVERY TIME THIS HAPPENS. WHEN NO ONE REALLY HAS THAT KINDA MONEY
NHTSA ODI #10919959
180,000 miles · Apr 25, 2016
Exterior LightingFire
TL* THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. THE CONTACT STATED THAT THE FOG LIGHTS ILLUMINATED INDEPENDENTLY AND WOULD NOT TURN OFF. THE CONTACT ALSO STATED THAT THERE WAS AN ODOR AND EVIDENCE OF SMOKE COMING FROM THE STEERING WHEEL. AFTERWARDS, THE CONTACT WAS ABLE TO TURN THE FOG LIGHTS OFF AND THE ODOR DISSIPATED. THE VE…
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TL* THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. THE CONTACT STATED THAT THE FOG LIGHTS ILLUMINATED INDEPENDENTLY AND WOULD NOT TURN OFF. THE CONTACT ALSO STATED THAT THERE WAS AN ODOR AND EVIDENCE OF SMOKE COMING FROM THE STEERING WHEEL. AFTERWARDS, THE CONTACT WAS ABLE TO TURN THE FOG LIGHTS OFF AND THE ODOR DISSIPATED. THE VEHICLE WAS NOT TAKEN TO BE DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 180,000.
NHTSA ODI #10861357
Mileage unknown · Oct 26, 2015
Electrical SystemExterior Lighting
2002 CHRYSLER PT CRUISER. CONSUMER WRITES IN REGARDS TO VEHICLE HEADLIGHTS AND OTHER ELECTRICAL PROBLEMS. *SMD THE CONSUMER STATED HIS WIFE WENT TO TURN ON THE HEADLIGHTS, AND DISCOVERED THEY DID NOT WORK. THE CONSUMER'S SON CHECKED THE SWITCH ASSEMBLY AND FOUND A SHORTAGE IN THE ASSEMBLY. THE CONSUMER SON DISCOVERED SOME O…
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2002 CHRYSLER PT CRUISER. CONSUMER WRITES IN REGARDS TO VEHICLE HEADLIGHTS AND OTHER ELECTRICAL PROBLEMS. *SMD THE CONSUMER STATED HIS WIFE WENT TO TURN ON THE HEADLIGHTS, AND DISCOVERED THEY DID NOT WORK. THE CONSUMER'S SON CHECKED THE SWITCH ASSEMBLY AND FOUND A SHORTAGE IN THE ASSEMBLY. THE CONSUMER SON DISCOVERED SOME OF THE WIRING COMING FROM THE ASSEMBLY WAS BARE. *JB
NHTSA ODI #10805823
135,000 miles · Apr 24, 2015
Electrical SystemExterior LightingInterior Lighting
TL* THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE ATTEMPTING TO START THE VEHICLE, ALL THE METERS, GAUGES, AND INSTRUMENT PANEL LIGHTING FAILED TO FUNCTION. IN ADDITION, THE INTERIOR LIGHTING ALSO FAILED TO ILLUMINATE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE M…
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TL* THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE ATTEMPTING TO START THE VEHICLE, ALL THE METERS, GAUGES, AND INSTRUMENT PANEL LIGHTING FAILED TO FUNCTION. IN ADDITION, THE INTERIOR LIGHTING ALSO FAILED TO ILLUMINATE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 135,000.
NHTSA ODI #10712646
124,000 miles · Dec 28, 2014
Electrical SystemExterior LightingSteering
I HAD JUST PUT FUEL IN MY CAR AND WAS DRIVING ACROSS A PARKING LOT. I PROCEEDED TO PARK MY CAR AND NOTICED SMOKE RISING OUT OF MY STEERING WHEEL AND A BURNING SMELL. MY LOWER SET OF LIGHTS ( FOG LIGHTS) HAD TURNED ON BY THEMSELVES, WHICH IS ODD SINCE THEY HAVEN'T BEEN WORKING FOR AT LEAST TWO YEARS. IN ORDER TO STOP THE SMOKING…
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I HAD JUST PUT FUEL IN MY CAR AND WAS DRIVING ACROSS A PARKING LOT. I PROCEEDED TO PARK MY CAR AND NOTICED SMOKE RISING OUT OF MY STEERING WHEEL AND A BURNING SMELL. MY LOWER SET OF LIGHTS ( FOG LIGHTS) HAD TURNED ON BY THEMSELVES, WHICH IS ODD SINCE THEY HAVEN'T BEEN WORKING FOR AT LEAST TWO YEARS. IN ORDER TO STOP THE SMOKING IN THE STEERING WHEEL, I HAD TO REMOVE FUSE #8. SAME SET OF LIGHTS HAVE TURNED ON BEFORE A FEW YEARS BACK DRAINING MY BATTERY SINCE I COULDN'T TURN THEM OFF WITH THEIR SWITCH. IN ADDITION, MY HEADLIGHTS TURN OFF AUTOMATICALLY AT RANDOM WHILE I'M DRIVING AND MY CLOCK LIGHTS GO OUT FREQUENTLY. HEADLIGHTS HAVE GONE OUT ON ME 5 TIMES OVER THE PAST 3 YEARS. I TRY NOT TO DRIVE MUCH AT NIGHT AS A RESULT. *TR
NHTSA ODI #10668604
120,000 miles · Oct 4, 2014
Electrical SystemExterior Lighting
FOG LIGHTS CAME ON BY THEMSELVES WHILE PARKED WITH NO KEY IN IGNITION (WHILE AT WORK). COMMON ISSUE FOUND ALL OVER THE INTERNET. CAUSE IS A DEFECTIVE MULTI-FUNCTION SWITCH. SMELLED A BURNING SMELL. REPAIR SHOP WAS UNABLE TO FIND ANY PROBLEMS THROUGH DIAGNOSTICS WHICH WAS BEFORE THE CAR HAD BEEN SEEN DURING THE DAY WITH IT'S RUNN…
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FOG LIGHTS CAME ON BY THEMSELVES WHILE PARKED WITH NO KEY IN IGNITION (WHILE AT WORK). COMMON ISSUE FOUND ALL OVER THE INTERNET. CAUSE IS A DEFECTIVE MULTI-FUNCTION SWITCH. SMELLED A BURNING SMELL. REPAIR SHOP WAS UNABLE TO FIND ANY PROBLEMS THROUGH DIAGNOSTICS WHICH WAS BEFORE THE CAR HAD BEEN SEEN DURING THE DAY WITH IT'S RUNNING LIGHTS ON. THAT DRAINED THE BATTERY AND REQUIRED A JUMP START. HAPPENED SEVERAL TIMES. DUE TO OVERWHELMING NUMBER OF COMPLAINTS LISTED THROUGHOUT THE INTERNET FOR THIS SAME ISSUE WE FEEL A RECALL SHOULD BE ISSUED AS THIS IS A FIRE HAZARD. THE 15 AMP FUSE (NUMBER 8 ON INTERIOR FUSE PANEL) NEVER BLEW BUT WAS DISCOLORED FROM HEAT. *TR
NHTSA ODI #10641402
Official recalls
3Jun 3, 2004
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.
Consequence & remedy
Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.
Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Aug 8, 2002
ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Sep 10, 2001
VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES ARE BEING RECALLED FOR A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER MICROPROCESSOR. UNDER CERTAIN CONDITIONS, THE CLUSTER, WITH THE MAJORITY OF ITS GAUGES, ILLUMINATION, AND WARNING LAMPS, COULD BECOME INOPERATIVE.
Consequence & remedy
Consequence: DRIVING THE VEHICLE WITH AN INOPERATIVE CLUSTER COULD CAUSE A DISTRACTION, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL RE-FLASH THE CLUSTER SOFTWARE TO CORRECT THE CONDITION. OWNER NOTIFICATION BEGAN OCTOBER 8, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2PE04028 · Engine Compartment Fires
Opened Mar 15, 2004 · Closed Jun 18, 2004
Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Additional source detail variants (4)
Steering
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:hose, Piping, And Connections
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist System
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
PE02082 · Safety Belt Cinching Latch Plate
Opened Nov 6, 2002 · Closed Apr 23, 2003
Status: closed (inferred from source dates) · Seat Belts
THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.
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