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2002 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

More warning signs than most Pt Cruiser years

Owner complaints for the 2002 Chrysler Pt Cruiser are substantially higher than the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

351 reports with mileage · 160 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 97 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 55 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

40 crash reports34 fire reports43 injury reports

Engine And Engine Cooling complaints

38 reports
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35,689 miles · Apr 3, 2006
Engine And Engine CoolingFuel System, Gasoline

I HAD A VERY ALARMING INCIDENT ON JANUARY 23, 2006. AFTER FILLING THE FUEL TANK AND TRAVELING APPROXIMATELY 20 MILES I SMELLED A STRONG GASOLINE ODOR. I STOPPED THE VEHICLE AND LOOKED TO BE SURE THE FUEL CAP WAS IN PLACE. IT WAS SO I ATTEMPTED TO RE-START THE ENGINE. AFTER SEVERAL ATTEMPTS THE ENGINE STARTED BUT RAN QUITE ROUGHL…

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I HAD A VERY ALARMING INCIDENT ON JANUARY 23, 2006. AFTER FILLING THE FUEL TANK AND TRAVELING APPROXIMATELY 20 MILES I SMELLED A STRONG GASOLINE ODOR. I STOPPED THE VEHICLE AND LOOKED TO BE SURE THE FUEL CAP WAS IN PLACE. IT WAS SO I ATTEMPTED TO RE-START THE ENGINE. AFTER SEVERAL ATTEMPTS THE ENGINE STARTED BUT RAN QUITE ROUGHLY. I AGAIN STOPPED THE ENGINE TO CHECK THE SOURCE OF THE GASOLINE ODOR. WHEN I LOOKED AT THE REAR OF THE VEHICLE GASOLINE WAS RUNNING OVER THE EDGE OF THE FUEL TANK SHIELD. I DECIDED THAT THE VEHICLE SHOULD NOT BE STARTED AGAIN BECAUSE OF THE RISK OF FIRE OR EXPLOSION. I HAD TO HAVE THE VEHICLE TOWED TO THE DEALERS SERVICE CENTER. I WAS TOLD THE FUEL LINE WAS BROKEN. I ASKED THAT THE FUEL LINE BE SAVED FOR ME. I HAVE IT AND IT IS BROKEN ON THE END.*JB

NHTSA ODI #10154434

37,000 miles · Dec 28, 2005
Engine And Engine Cooling

MY 2002 PT CRUISER HAS BEEN MAINTAINED PROPERLY, INCLUDING OIL CHANGES, FOR THE ENTIRE TIME THAT I HAVE OWNED IT. IN SPITE OF THIS, IT HAS DEVELOPED ENGINE PROBLEMS THAT APPEAR TO BE RELATED TO THE FORMING OF SLUDGE IN THE ENGINE. THE OIL CONSUMPTION ON THE CAR HAS BEEN APPROXIMATELY A QUART PER 1000 MILES EVER SINCE THE 36000…

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MY 2002 PT CRUISER HAS BEEN MAINTAINED PROPERLY, INCLUDING OIL CHANGES, FOR THE ENTIRE TIME THAT I HAVE OWNED IT. IN SPITE OF THIS, IT HAS DEVELOPED ENGINE PROBLEMS THAT APPEAR TO BE RELATED TO THE FORMING OF SLUDGE IN THE ENGINE. THE OIL CONSUMPTION ON THE CAR HAS BEEN APPROXIMATELY A QUART PER 1000 MILES EVER SINCE THE 36000 MILE SERVICE. I FEEL THAT THERE IS SOME INHERENT DESIGN PROBLEM THAT HAS LED TO THE PREMATURE WEARING OUT OF THE ENGINE AND THE LOSS OF POWER IN THIS AUTOMOBILE. I THINK THAT THIS IS UNACCEPTABLE, REGARDLESS OF THE MILEAGE, IN THE SPACE OF 4 YEARS TIME. *NM

NHTSA ODI #10146202

46,300 miles · Nov 2, 2005
Engine And Engine Cooling

THE CAR BEGAN REPEATEDLY OVERHEATING REQUIRING AC TO BE TURNED OFF. THE COOLING FAN HAS CEASED WORKING AND AN ENTIRE ASSEMBLE NEEDED TO BE PURCHASED. IN DISCUSSING THIS WITH TWO SEPARATE GARAGES, THEY INDICATED THIS WAS A COMMON PROBLEM THAT THEY SEE FREQUENTLY AND SHOULD HAVE BEEN A SUBJECT OF RECALL. *NM

NHTSA ODI #10141496

36,000 miles · Aug 12, 2004
Engine And Engine Cooling

DURING AN INSPECTION, THE DEALERSHIP INFORMED THE CONSUMER THAT THE HEAD GASKET HAD FAILED. THE PROBLEM WAS NOT RESOLVED. *AK *SC *JB

NHTSA ODI #10081545

Mileage unknown · Jun 4, 2004
Engine And Engine CoolingFire

UPON PARKING THE VEHICLE ENGINE EXPLODED, BURNING THE VEHICLE COMPLETELY. THERE WERE NO INJURIES. THERE IS AN INVESTIGATION WHICH IS POSTED ON NHTSA WEBSITE REGARDING THE ENGINE.*AK PE04028_CAT

NHTSA ODI #10075696

24,000 miles · Mar 22, 2004
Engine And Engine CoolingFire

202 PT CRUISER - ENGINE FIRE - CAR TOTALLED - REPORTED TO CHRYSLER AND GOT A LETTER SAYING THEY WERE CHECKING INTO IT - NOTIFIED THE GENERAL MANAGER AT THE DEALERSHIP - NOTIFIED THE SERVICE MANAGER AT THE DEALERSHIP - TRIED TO CHRYSLER SEVERAL TIMES BY E-MAIL, FAX AND PHONE - AS OF TODAY I AM STILL WAITING TO HEAR FROM THEM. SA…

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202 PT CRUISER - ENGINE FIRE - CAR TOTALLED - REPORTED TO CHRYSLER AND GOT A LETTER SAYING THEY WERE CHECKING INTO IT - NOTIFIED THE GENERAL MANAGER AT THE DEALERSHIP - NOTIFIED THE SERVICE MANAGER AT THE DEALERSHIP - TRIED TO CHRYSLER SEVERAL TIMES BY E-MAIL, FAX AND PHONE - AS OF TODAY I AM STILL WAITING TO HEAR FROM THEM. SAW AN ARTICLE IN THE SAC BEE THIS WEEKEND ABOUT OTHER ENGINE FIRES - WANT TO REPORT THIS ONE - WANT CHRYSLER TO MAKE THIS RIGHT - PLEASE HELP. I HAVE A FIRE DEPARTMENT REPORT AND PICTURES. THANKS, WENDY DONOM. *AK

NHTSA ODI #10063631

Mileage unknown · Jan 15, 2004
Engine And Engine Cooling

WWW.PTCRUISERPROBLEMS.COM MY PT CRUISER CONSUMES OIL AT THE RATE OF A QUART OR MORE EVERY THOUSAND MILES. AFTER SEVERAL FAILED REPAIR ATTEMPTS FERMAN REACQUIRED IT FROM HIM, REPLACING IT WITH A NEW ONE FROM THE LOT. I PURCHASED MY 2002 PT CRUISER TOURING LIMITED ON 5/20/2002 WITH ONLY 4,780 MILES FROM: FERMAN AUTOMOTIVE HTTP…

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WWW.PTCRUISERPROBLEMS.COM MY PT CRUISER CONSUMES OIL AT THE RATE OF A QUART OR MORE EVERY THOUSAND MILES. AFTER SEVERAL FAILED REPAIR ATTEMPTS FERMAN REACQUIRED IT FROM HIM, REPLACING IT WITH A NEW ONE FROM THE LOT. I PURCHASED MY 2002 PT CRUISER TOURING LIMITED ON 5/20/2002 WITH ONLY 4,780 MILES FROM: FERMAN AUTOMOTIVE HTTP://WWW.FERMANAUTO.COM. MY PT CRUISER EXCESSIVE OIL CONSUMPTION PROBLEM WAS DISCOVERED ABOUT THE TIME OF THE FIRST OIL CHANGE. IT CONSUMED ABOUT ONE QUART OF OIL EVERY 500 MILES. THE FIRST ACTUAL ATTEMPT AT REPAIR FERMAN MADE WAS TO REPLACE THE VALVE COVER GASKET, THIS FAILED. SECOND REPAIR ATTEMPT WAS REPLACING THE ENGINE THEY TOLD ME. THEY ONLY REPLACED THE SHORT BLOCK, AND THIS ALSO FAILED. I SENT A VEHICLE DEFECT NOTIFICATION TO THE MANUFACTURE AND ONE TO THE STATE TO START THE LEMON LAW PROCESS. CHRYSLER CORPORATE OFFICE SENT THE REGIONAL LEAD TECHNICIAN TO OVERSEE THE LAST REPAIR ATTEMPT. FERMAN TORE DOWN THE ENGINE AND INFORMED ME THAT THEY FOUND NINE BAD VALVE SEALS. FERMAN REPLACED THE ENTIRE HEAD. THEY ALSO REPLACED THE VALVE COVER, THERE IS A KNOWN ISSUE. SOME 2001 PT CRUISERS HAVE A DEFECTIVE VALVE COVER THAT CAUSES THE PCV VALVE TO SUCK IN OIL. I DROVE ABOUT 370 MILES AND CHECKED THE OIL TO FIND IT CONSUMED A QUART OF OIL! THERE IS ALSO A SECONDARY ISSUE WITH THE A/C. THE A/C HAS A PERSISTENT MILDEW ODOR THAT THE DEALER HAS NOT RESOLVED. THEY HAVE TREATED THE A/C WITH AN ANTI-MILDEW AGENT SEVERAL TIMES YET IT STILL RETURNS. I AND MANY OTHERS SUFFER WITH TRYING TO RESOLVE THE MILDEW ODOR PROBLEM ALSO. I AM CURRENTLY STILL PERFORMING ANOTHER OIL CONSUMPTION TEST. THE OIL CONSUMPTION HAS VARIED ONLY SLIGHTLY AND STILL CONTINUES. I HAVE CONTACTED AN ATTORNEY AND I AM WORKING WITH HIM TO HOPEFULLY RESOLVE THIS SOON. CHRYSLER STATED THEY WILL REPLACE OR PURCHASE MY VEHICLE BACK FROM ME, IF THE OIL CONSUMPTION CONTINUES. PLEASE CONTACT ME. WWW.PTCRUISERPROBLEMS.COM WEBMASTER@PTCRUISERPROBLEMS.COM

NHTSA ODI #10070439

31,000 miles · Jan 15, 2004
Engine And Engine Cooling

MAY 17, 2003 WAS THE MOST RECENT EPISODE. THE CAR HAS BEEN IN FOR SERVICE 5 TIMES FOR OVERHEATING. THEY'VE BEEN UNABLE TO SATISFACTORILY FIX THE PROBLEM OR ADMIT IT'S A DEFECT. I'VE LODGED COMPLAINTS WITH CHRYSLER CORPORATE, BUT THEY REFUSE TO REPLACE THE VEHICLE. THE ONLY RESOLUTION THEY'RE WILLING TO OFFER IS EXTENDED COVE…

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MAY 17, 2003 WAS THE MOST RECENT EPISODE. THE CAR HAS BEEN IN FOR SERVICE 5 TIMES FOR OVERHEATING. THEY'VE BEEN UNABLE TO SATISFACTORILY FIX THE PROBLEM OR ADMIT IT'S A DEFECT. I'VE LODGED COMPLAINTS WITH CHRYSLER CORPORATE, BUT THEY REFUSE TO REPLACE THE VEHICLE. THE ONLY RESOLUTION THEY'RE WILLING TO OFFER IS EXTENDED COVERAGE, WHICH WON'T KEEP MY CAR FROM OVERHEATING EVERY TIME I ATTEMPT A TRIP LONGER THAN 30 MINUTES.

NHTSA ODI #10069073

8,730 miles · Nov 19, 2003
Engine And Engine Cooling

ON SEP30, 2002 AND JAN 31,2003, THE BOTTOM MOTOR MOUNT BROKE ON OUR 2002 CHRYSLER PT CRUISER. ON OCT 9, 2003, THE BOTTOM AND UPPER MOTOR MOUNTS FAILED CAUSING MAJOR DAMAGE TO THE ENGINE COMPARTMENT.*AK

NHTSA ODI #10047179

20,900 miles · Sep 12, 2003
Engine And Engine Cooling

CONSUMER STATED VEHICLE LOST POWER WHILE IN A BUSY INTERSECTION. WHEN THE ACCELERATOR WAS PRESSED, THE CONSUMER WAS ALMOST REAR ENDED. *PH *SCC *JB

NHTSA ODI #10032422

Official recalls

3

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

02V215000 · Fuel System, Gasoline:delivery

Aug 8, 2002

ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

01V288000 · Electrical System:wiring:interior/under Dash

Sep 10, 2001

VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES ARE BEING RECALLED FOR A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER MICROPROCESSOR. UNDER CERTAIN CONDITIONS, THE CLUSTER, WITH THE MAJORITY OF ITS GAUGES, ILLUMINATION, AND WARNING LAMPS, COULD BECOME INOPERATIVE.

Consequence & remedy

Consequence: DRIVING THE VEHICLE WITH AN INOPERATIVE CLUSTER COULD CAUSE A DISTRACTION, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL RE-FLASH THE CLUSTER SOFTWARE TO CORRECT THE CONDITION. OWNER NOTIFICATION BEGAN OCTOBER 8, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

PE02082 · Safety Belt Cinching Latch Plate

Opened Nov 6, 2002 · Closed Apr 23, 2003

Status: closed (inferred from source dates) · Seat Belts

THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.