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2002 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

More warning signs than most Pt Cruiser years

Owner complaints for the 2002 Chrysler Pt Cruiser are substantially higher than the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

351 reports with mileage · 160 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 97 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 55 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

40 crash reports34 fire reports43 injury reports

Engine complaints

22 reports
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91,000 miles · Jun 30, 2015
Engine

TL* THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE PARKED AT A GAS STATION, THE VEHICLE OVERHEATED AND THE CONTACT NOTICED COOLANT BUBBLING ON THE RESERVOIR. THE CONTACT ALSO STATED THAT THE COOLING FAN WAS NOT ACTIVATING. THE DEALER STATED THAT PISTON NUMBER TWO FAILED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VIN …

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TL* THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE PARKED AT A GAS STATION, THE VEHICLE OVERHEATED AND THE CONTACT NOTICED COOLANT BUBBLING ON THE RESERVOIR. THE CONTACT ALSO STATED THAT THE COOLING FAN WAS NOT ACTIVATING. THE DEALER STATED THAT PISTON NUMBER TWO FAILED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VIN WAS INVALID. THE APPROXIMATE FAILURE MILEAGE WAS 91,000.

NHTSA ODI #10731296

161,000 miles · Jun 21, 2015
Engine

OUR PT CRUISER OVERHEATED ONE DAY AFTER MY WIFE HAD LEFT WORK, THANKFULLY SHE MADE IT HOME BEFORE IT GOT WORSE. I HAVE REPLACED ALL COMPONENTS KNOWN TO CAUSE OVERHEATING PROBLEMS SUCH AS THERMOSTAT, RADIATOR, SPARK PLUGS AND WIRES, WATER HEATER, FLUSHED THE BLOCK OUT, EVEN CHANGED THE TEMP SENSOR. I HAVE ALSO CHECKED ALL THE H…

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OUR PT CRUISER OVERHEATED ONE DAY AFTER MY WIFE HAD LEFT WORK, THANKFULLY SHE MADE IT HOME BEFORE IT GOT WORSE. I HAVE REPLACED ALL COMPONENTS KNOWN TO CAUSE OVERHEATING PROBLEMS SUCH AS THERMOSTAT, RADIATOR, SPARK PLUGS AND WIRES, WATER HEATER, FLUSHED THE BLOCK OUT, EVEN CHANGED THE TEMP SENSOR. I HAVE ALSO CHECKED ALL THE HOSES AND GAVE IT AN OIL CHANGE AND YET IT STILL OVER HEATS. I HAVE RESEARCHED THIS PROBLEM ONLINE AND HAVE FOUND THAT THOUSANDS OF PEOPLE ARE HAVING THE SAME ISSUE.

NHTSA ODI #10726409

98,000 miles · Apr 28, 2015
EngineFire

OK I AM SO UPSET I BOUGHT THIS CAR 2 YEARS AGO IT IS A 2002 CHRYSLER PT CRUISER WITH A BACK CHECK FROM MY DISABILITY CAUSE I HAD TO HAVE SOMETHING LOW TO THE GROUND TO GET IN AND OUT OF. I HAVE HAD NOTHING BUT PROBLEMS AND I CAN'T AFFORD ANYMORE ON THIS CAR THIS IS LIKE A BRAND NEW CAR WITH SUCH LOW MILES I CAN'T GET TO THERAPY,…

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OK I AM SO UPSET I BOUGHT THIS CAR 2 YEARS AGO IT IS A 2002 CHRYSLER PT CRUISER WITH A BACK CHECK FROM MY DISABILITY CAUSE I HAD TO HAVE SOMETHING LOW TO THE GROUND TO GET IN AND OUT OF. I HAVE HAD NOTHING BUT PROBLEMS AND I CAN'T AFFORD ANYMORE ON THIS CAR THIS IS LIKE A BRAND NEW CAR WITH SUCH LOW MILES I CAN'T GET TO THERAPY, DOCTOR'S APPOINTMENTS AND WHEN YOU GO ON ALL THESE SIGHTS IT IS THE SAME REPORT OVERHEATING FOR MODEL TEARS 2001-2005. I HAVE HAD TO TAKE OUT A LOAN TO HAVE A RADIATOR INSTALLED,SENSOR FOR FAN, THERMOSTAT,FAN,HOSES AND IT STILL OVERHEATS AND NOW BEING TOLD THAT IT IS A CRACKED HEAD GASKET NOW TELL ME HOW THE COUPLE OF TIMES IT DID OVERHEAT AND WAS IMMEDIATELY TURNED OFF AND TOWED IT GOT INTO THIS BAD OF SHAPE AND WHY SO MANY CRUISERS HAVE THE OVERHEATING PROBLEMS? I AM A SINGLE MOM ON DISABILITY WITH NO OTHER INCOME AND NOW HAVE TO MAKE PAYMENTS ON A CAR I CAN'T DRIVE. I EVEN AS SOON AS GOT CAR HAD THE TIMING BELT CHANGED AND WHATEVER ELSE NEEDED FOR NEAR FUTURE JUST SO DIDN'T HAVE THAT EXPENSE LATER ON. I REALLY APPRECIATE THE FACT I CAN'T GO ANYWHERE TO NECESSARY APPOINTMENTS FOR MY DISABILITY AND PAYING ON A CAR FOR REPAIRS AND NOW COMPLETELY DOWN AND WON'T BE FIXED HAVE BEEN QUOTED A THOUSAND DOLLARS AND ALREADY HAVE A LOAN OUT FOR $700 BECAUSE OF OTHER REPAIRS NOT TO MENTION HAVE LOAN WHEN BOUGHT THE CAR PAYING ON! THIS ISN'T RIGHT AND TRUST ME HAVE PLENTY OF OTHERS WHO CAN GIVE YOU THEIR STORIES! I HAVE A SON WHO WILL GRADUATE NEXT YEAR ONLY CAR WE HAVE AND NOW HE CAN'T GO TO COLLEGE! THERE HAVE BEEN SEVERAL OF THEM AND MINE DID BUT THANK GOD DID HAVE SOME BOTTLED WATER IN THE CAR START A SMALL FIRE IN THE FRONT THIS IS SERIOUS! *TR

NHTSA ODI #10713391

202,501 miles · Jul 24, 2014
Engine

AS I WAS DRIVING DOWN THE HIGHWAY MY CAR STARTED TO OVERHEAT SO I PULLED OVER AND LET IT COOL DOWN. AFTER ADDING MORE COOLANT TO IT I STARTED TO DRIVE IT HOME ONLY TO HAVE IT START TO OVERHEAT AGAIN, SO PARKED IT AT A NEARBY SCHOOL AND LEFT IT OVER NIGHT. UPON GETTING IT THE NEXT MORNING IT STARTED RIGHT UP AND I DROVE IT HOME, …

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AS I WAS DRIVING DOWN THE HIGHWAY MY CAR STARTED TO OVERHEAT SO I PULLED OVER AND LET IT COOL DOWN. AFTER ADDING MORE COOLANT TO IT I STARTED TO DRIVE IT HOME ONLY TO HAVE IT START TO OVERHEAT AGAIN, SO PARKED IT AT A NEARBY SCHOOL AND LEFT IT OVER NIGHT. UPON GETTING IT THE NEXT MORNING IT STARTED RIGHT UP AND I DROVE IT HOME, WHEN I WENT TO GO START IT AGAIN IT WOULDN'T START. AFTER CALLING MY MECHANIC AND HAVING HIM LOOK AT IT HE INFORMED ME THAT THERE WAS WATER IN THE EXHAUST AND I WOULD HAVE TO GET A NEW MOTOR. AFTER READING ALL THE COMPLAINTS ON HERE FOR THE SAME OR SIMILAR THING, IT MAKES ME WONDER WHY THERE HASN'T BEEN A RECALL ON THESE SYSTEMS IN THIS PARTICULAR CAR? *TR

NHTSA ODI #10615986

84,000 miles · Jun 30, 2014
Air BagsEngineStructureCrash

VEHICLE PULLED OUT OF BUSINESS COMPLEX TURN IN LEFT ABOUT A CAR LENGTHS AWAY FROM ME WHEN HE PULLED OUT..ATTEMPTED TO STOP BUT VEHICLE WAS TOO CLOSE. NO AIR BAGS DEPLOYED. *TR

NHTSA ODI #10606984

127,870 miles · Jun 2, 2014
Engine

DRIVING AT 35MPH. SUDDENLY THE ENGINE SHUT OFF. THE CAR COASTED/ROLLED DOWN-HILL FOR 1.5 BLOCKS. I STOPPED AT THE FIRST RED LIGHT. THE CAR WOULD NOT RE-START. IT BEGAN TO CRANK BUT WOULD NEVER TURN THE ENGINE OVER. CHECKED THE OIL STICK AND THERE WAS NO (ZERO) OIL ON THE STICK. WE ADDED 4 QUARTS OF OIL. THE OIL DID NOT LE…

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DRIVING AT 35MPH. SUDDENLY THE ENGINE SHUT OFF. THE CAR COASTED/ROLLED DOWN-HILL FOR 1.5 BLOCKS. I STOPPED AT THE FIRST RED LIGHT. THE CAR WOULD NOT RE-START. IT BEGAN TO CRANK BUT WOULD NEVER TURN THE ENGINE OVER. CHECKED THE OIL STICK AND THERE WAS NO (ZERO) OIL ON THE STICK. WE ADDED 4 QUARTS OF OIL. THE OIL DID NOT LEAK OUT OF THE CAR. WE LET THE ENGINE COOL AND TRIED TO START THE CAR. IT WOULD NOT START, IT CRANKED AGAIN BUT DIDN'T TURN OVER. I HAD THE CAR TOWED TO THE MECHANIC SHOP. *TR

NHTSA ODI #10595644

70,000 miles · Mar 26, 2014
Air BagsElectrical SystemEngine

THE IGNITION KEY DOES NOT STAY IN WHEN THE ENGINE IS RUNNING. THE MECHANIC WHO WORKED ON THE CAR IN OCTOBER SAID HE HAS REPLACED SEVERAL IGNITION SWITCHES IN THIS MODEL CAR. COULD IT HAVE BEEN MANUFACTURED BY THE SAME COMPANY AS THOSE INVOLVED IN THE GM RECALL? THIS PROBLEM HAS EXISTED FOR SEVERAL YEARS. *TR

NHTSA ODI #10574888

12,000 miles · Apr 21, 2013
Engine

CAR HAS BEEN OVERHEATING WHEN AC IS PUT ON. OVERHEATING WHILE IDLING SOMETIMES. I HAVE SPENT OVER $2000 TRYING TO FIX IT. IT'S NOT HEAD GASKET OR HEADS ACCORDING TO 2 SHOPS. I CALLED CHRYSLER, THEY SAID NO COMPLAINTS ABOUT COOLING SYSTEM HAVE EVER BEEN REPORTED. I FILED A COMPLAINT. SHOPS HAVE CHANGED EVERYTHING AND CAN NOT FIND…

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CAR HAS BEEN OVERHEATING WHEN AC IS PUT ON. OVERHEATING WHILE IDLING SOMETIMES. I HAVE SPENT OVER $2000 TRYING TO FIX IT. IT'S NOT HEAD GASKET OR HEADS ACCORDING TO 2 SHOPS. I CALLED CHRYSLER, THEY SAID NO COMPLAINTS ABOUT COOLING SYSTEM HAVE EVER BEEN REPORTED. I FILED A COMPLAINT. SHOPS HAVE CHANGED EVERYTHING AND CAN NOT FIND THE PROBLEM. CHECK ENGINE LIGHT STAYS ON EVEN AFTER EVERYTHING HAS BEEN REPLACED. THERE SHOULD BE A RECALL!! *TR

NHTSA ODI #10508957

Mileage unknown · Mar 20, 2013
Electrical SystemEngineExterior Lighting

2002 CHRYSLER PT CRUISER. CONSUMER WRITES IN REGARDS TO NO INSTRUMENT PANEL ILLUMINATION, FUEL AND OIL LEAKS, BRAKE WARNING LIGHTS COMES WHEN APPLYING BRAKES, INOPERATIVE WINDSHIELD WIPER SWITCH. *SMD THE CONSUMER STATED THE INSTRUMENT PANEL WAS COMPLETELY DARK AND HE WAS UNABLE TO SEE THE GAUGES AT NIGHT. UPDATED 05/22/13

NHTSA ODI #10504012

Mileage unknown · Dec 20, 2012
Engine

TL* THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. THE CONTACT STATED THAT THE HEATER HAD BECOME INOPERABLE. THE VEHICLE WAS TAKEN TO A MECHANIC WHO RAN A DIAGNOSTIC TEST AND ADVISED THE CONTACT THAT THE HEAD GASKET, TIMING BELT AND WATER PUMP NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED AND THE CONTACT FILED A COMPLAINT. …

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TL* THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. THE CONTACT STATED THAT THE HEATER HAD BECOME INOPERABLE. THE VEHICLE WAS TAKEN TO A MECHANIC WHO RAN A DIAGNOSTIC TEST AND ADVISED THE CONTACT THAT THE HEAD GASKET, TIMING BELT AND WATER PUMP NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED AND THE CONTACT FILED A COMPLAINT. NO OTHER ASSISTANCE WAS PROVIDED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA ODI #10489337

Official recalls

3

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

02V215000 · Fuel System, Gasoline:delivery

Aug 8, 2002

ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

01V288000 · Electrical System:wiring:interior/under Dash

Sep 10, 2001

VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES ARE BEING RECALLED FOR A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER MICROPROCESSOR. UNDER CERTAIN CONDITIONS, THE CLUSTER, WITH THE MAJORITY OF ITS GAUGES, ILLUMINATION, AND WARNING LAMPS, COULD BECOME INOPERATIVE.

Consequence & remedy

Consequence: DRIVING THE VEHICLE WITH AN INOPERATIVE CLUSTER COULD CAUSE A DISTRACTION, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL RE-FLASH THE CLUSTER SOFTWARE TO CORRECT THE CONDITION. OWNER NOTIFICATION BEGAN OCTOBER 8, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

PE02082 · Safety Belt Cinching Latch Plate

Opened Nov 6, 2002 · Closed Apr 23, 2003

Status: closed (inferred from source dates) · Seat Belts

THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.