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2002 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

More warning signs than most Pt Cruiser years

Owner complaints for the 2002 Chrysler Pt Cruiser are substantially higher than the model-year median of 202.

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When problems were reported

Mileage at the reported incident

351 reports with mileage · 160 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 97 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 55 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

40 crash reports34 fire reports43 injury reports

Electrical System complaints

97 reports
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102,000 miles · Sep 25, 2008
Electrical System

TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHENEVER THE VEHICLE WAS STARTED, THE LIGHTS WOULD ILLUMINATE, BUT THE ENGINE WOULD NOT TURN OVER. THE DEALER STATED THAT THE STARTER NEEDED TO BE REPLACED. THE STARTER HAS BEEN REPLACED THREE TIMES WITHIN THE SAME MONTH, BUT THE FAILURE PERSISTS. THE CURRENT MILEAGE WAS 106,00…

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TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHENEVER THE VEHICLE WAS STARTED, THE LIGHTS WOULD ILLUMINATE, BUT THE ENGINE WOULD NOT TURN OVER. THE DEALER STATED THAT THE STARTER NEEDED TO BE REPLACED. THE STARTER HAS BEEN REPLACED THREE TIMES WITHIN THE SAME MONTH, BUT THE FAILURE PERSISTS. THE CURRENT MILEAGE WAS 106,000 AND FAILURE MILEAGE WAS 102,000.

NHTSA ODI #10243445

50 miles · Sep 7, 2008
Electrical System

FOG LIGHTS WON'T TURN OFF HAD TO PULL THE FUSE, IT'S A 2002 PT CRUISER. SAME AS ALOT OF PEOPLE ARE HAVING THE SAME PROBLEM. JUST GOT THE CRUISER USED DON'T THING IT'S RIGHT FOR ME TO HAVE IT FIXED, SO MANY COMPLAINTS UNBELIEVABLE, DON'T GET IT DEAL SHOULD FIX IT FOR FREE DON'T NEED A FIRE. THANKS *TR

NHTSA ODI #10241259

Mileage unknown · Apr 17, 2008
Electrical SystemExterior Lighting

THE MULTIFUNCTION TURN SIGNAL SWITCH ALLOWS STOPS WORKING AND FOG LIGHTS STAY ON MAKING THE BATTERY RUN DOWN AND THE ONLY IMMEDIATE REMEDY IS TO DISCONNECT THE FOG LIGHTS, I PULLED THE FUSE. I HAVE READ MANY COMPLAINTS ABOUT THIS ON THE INTERNET, IT IS A BIG PROBLEM. *TR

NHTSA ODI #10224840

38,755 miles · Apr 12, 2008
Electrical System

I HAVE A 2002 CHRYSLER PT CRUISER AND HAVE NOTICED THE FOG INDICATOR LIGHT ON THE DASH IS LIT. WHEN I LOOKED IN THE FRONT INDEED THE LIGHTS WERE ON. THE SWITCH WAS OFF BUT THE LIGHTS WERE STILL ON. I NOTICED A SMELL OF SMOKE IN THE CAR AND IT DRAINED MY BATTERY TO ZERO VOLTS. THE AUTO ALARM ALSO SEEMS TO ENGAGE FOR NO REASON…

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I HAVE A 2002 CHRYSLER PT CRUISER AND HAVE NOTICED THE FOG INDICATOR LIGHT ON THE DASH IS LIT. WHEN I LOOKED IN THE FRONT INDEED THE LIGHTS WERE ON. THE SWITCH WAS OFF BUT THE LIGHTS WERE STILL ON. I NOTICED A SMELL OF SMOKE IN THE CAR AND IT DRAINED MY BATTERY TO ZERO VOLTS. THE AUTO ALARM ALSO SEEMS TO ENGAGE FOR NO REASON. AFTER CHECKING THE WEB I FOUND OUT THAT THIS IS QUITE A BIG PROBLEM AND SOME PEOPLE HAVE ACTUALLY HAD FIRES AND SMOKE FROM UNDER THE DASHBOARD. IT WOULD APPEAR THAT THERE IS A SHORT IN THE SWITCH. THE PROBLEM IS THAT THE FOG LIGHTS HAVE NEVER BEEN USED SO THE SWITCH CANNOT BE WORN OUT. *TR

NHTSA ODI #10224263

Mileage unknown · Mar 2, 2008
Electrical System

COMPLETE FAILURE OF EVERYTHING ON THE DASHBOARD, I.E. SPEEDOMETER, GAS GAUGE, COOLING, ODOMETER. NO DASHBOARD LIGHTS, NO INTERIOR LIGHTS. FOG LIGHTS STAY ON UNLESS YOU TURN ON YOUR TURN SIGNAL AFTER TURNING OFF THE CAR. THIS HAS BEEN DISCUSSED AS A PROBLEM THAT HAS OCCURRED MANY TIMES ON THE SITES THAT I HAVE VISITED. THE CA…

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COMPLETE FAILURE OF EVERYTHING ON THE DASHBOARD, I.E. SPEEDOMETER, GAS GAUGE, COOLING, ODOMETER. NO DASHBOARD LIGHTS, NO INTERIOR LIGHTS. FOG LIGHTS STAY ON UNLESS YOU TURN ON YOUR TURN SIGNAL AFTER TURNING OFF THE CAR. THIS HAS BEEN DISCUSSED AS A PROBLEM THAT HAS OCCURRED MANY TIMES ON THE SITES THAT I HAVE VISITED. THE CAR IS A 2002 PT CRUISER, AND THERE WAS A RECALL FOR THE INSTRUMENT CLUSTER MICROPROCESSOR TO BE MALFUNCTIONING CAUSING THE PROBLEMS DESCRIBED ABOVE, HOWEVER MY PT WAS NOT COVERED UNDER THAT RECALL. *TR

NHTSA ODI #10219819

91,500 miles · Feb 8, 2008
Electrical System

THE MULTIFUCTION TURN SIGNAL SWITCH ALLOWS STOPS WORKING AND FOG LIGHTS STAY ON MAKING THE BATTERY RUN DOWN AND THE ONLY IMMEDIATE REMEDY IS TO DISCONNECT THE FOG LIGHTS. THIS PART HAS FAILED THREE TIMES ON MY PT CRUISER. *TR

NHTSA ODI #10217480

51,122 miles · Oct 3, 2007
Electrical System

MULTI-SWITCH FAILS CAUSING THE FOG LIGHTS TO COME ON WHEN CAR IS OFF OR RANDOMLY WHEN DRIVING. PLASTIC PART INSIDE SWITCH MECHANISM HOLDING METAL CONTACT FROM CONNECTING TWO TERMINALS OVERHEATS AND MELTS THUS BECOMES SHORTER AND CANNOT KEEP THE CONTACT AWAY FROM THE TERMINALS. DEALER TOLD ME WHEN I BOUGHT THE CAR THAT I SHOULD…

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MULTI-SWITCH FAILS CAUSING THE FOG LIGHTS TO COME ON WHEN CAR IS OFF OR RANDOMLY WHEN DRIVING. PLASTIC PART INSIDE SWITCH MECHANISM HOLDING METAL CONTACT FROM CONNECTING TWO TERMINALS OVERHEATS AND MELTS THUS BECOMES SHORTER AND CANNOT KEEP THE CONTACT AWAY FROM THE TERMINALS. DEALER TOLD ME WHEN I BOUGHT THE CAR THAT I SHOULD NOT USE THE FOG LIGHTS UNLESS NEEDED AND I DID AS TOLD. AFTER TWO BATTERIES AND MANY ATTEMPTS TO GET CHRYSLER TO FIX THE PROBLEM THEY ADMITTED WAS HAPPENING ON ALL PT CRUISERS SOLD BY MY DEALER, I HAD TO PURCHASE AND INSTALL A NEW MULTI-FUNCTION SWITCH ASSEMBLY. I HAVE THE ORIGINAL AN CAN SEND IF WISHED. *TR

NHTSA ODI #10204741

Mileage unknown · Jun 24, 2007
Electrical System

THERE IS A WIDESPREAD PROBLEM WITH THE CHRYSLER PT CRUISER WHEREIN THE MULTI-FUNCTION SWITCH ON THE COLUMN MALFUNCTIONED, CAUSING THE FOG LIGHTS TO COME UNEXPECTEDLY, COMPLETELY DRAINING THE BATTERY . THIS PROBLEM HAS BEEN GOING ON FOR SOMETIME AND CHRYSLER REFUSED TO CORRECT IT, WHICH WOULD APPEAR TO HAVE BEEN CAUSED BY DEF…

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THERE IS A WIDESPREAD PROBLEM WITH THE CHRYSLER PT CRUISER WHEREIN THE MULTI-FUNCTION SWITCH ON THE COLUMN MALFUNCTIONED, CAUSING THE FOG LIGHTS TO COME UNEXPECTEDLY, COMPLETELY DRAINING THE BATTERY . THIS PROBLEM HAS BEEN GOING ON FOR SOMETIME AND CHRYSLER REFUSED TO CORRECT IT, WHICH WOULD APPEAR TO HAVE BEEN CAUSED BY DEFECTIVE PARTS. THE REPAIR CHARGE WA S UPWARDS OF $200.*AK

NHTSA ODI #10194078

Mileage unknown · Jun 12, 2007
Electrical System

DASHBOARD CRACKED IN 2 LOCATIONS. POTENTIAL SAFETY HAZARD IF WIRES ARE EXPOSED. COULD POTENTIALLY RUIN CABLES FOR HEADLIGHTS, BREAK LIGHTS AND TURNING SIGNALS

NHTSA ODI #10193028

Mileage unknown · May 23, 2007
Electrical SystemExterior Lighting

TROUBLE WITH MULTIFUNCTION CONTROL SWITCH FOR PT CRUISER HEADLIGHTS. THE FOG LIGHTS ON THE PT CRUISER ILLUMINATED INTERMITTENTLY WITHOUT OPERATOR INTERFACE OR FAIL TO SHUT OFF WHEN MULTIFUNCTION SWITCH IS OPERATED. THIS CAUSED BATTERY TO FAIL. NO AUDIBLE INDICATION THAT LIGHTS REMAINED ON. *AK

NHTSA ODI #10191584

Official recalls

3

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

02V215000 · Fuel System, Gasoline:delivery

Aug 8, 2002

ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

01V288000 · Electrical System:wiring:interior/under Dash

Sep 10, 2001

VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES ARE BEING RECALLED FOR A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER MICROPROCESSOR. UNDER CERTAIN CONDITIONS, THE CLUSTER, WITH THE MAJORITY OF ITS GAUGES, ILLUMINATION, AND WARNING LAMPS, COULD BECOME INOPERATIVE.

Consequence & remedy

Consequence: DRIVING THE VEHICLE WITH AN INOPERATIVE CLUSTER COULD CAUSE A DISTRACTION, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL RE-FLASH THE CLUSTER SOFTWARE TO CORRECT THE CONDITION. OWNER NOTIFICATION BEGAN OCTOBER 8, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

PE02082 · Safety Belt Cinching Latch Plate

Opened Nov 6, 2002 · Closed Apr 23, 2003

Status: closed (inferred from source dates) · Seat Belts

THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.