2017 Chevrolet Volt

The contact owns a 2017 Chevrolet Volt. The contact stated while driving at approximately 70 MPH, the message "Reduce Propulsion" was suddenly displayed, and the vehicle decelerated to 30 MPH. The vehicle was later taken to the local dealer who diagnosed that the ERG was faulty and needed to be replaced. The vehicle was not yet repaired. The manufacturer was notified of the failure, but no assistance was provided. The failure mileage was 22,000.

We bought the car for our son when he began to drive. We liked the idea that it was gas and electric. At the time, our son was into electric vehicles. At 44, 000 miles, 7/10/20 the car was taken to the dealership. The engine light was on at this point, the message displayed "Propulsion Power is Reduced". Once the diagnostic was done it was said that the EGR valve needed replacing. Of course, this is during the of COVID. Everything was shut down. No one is working. It is now a wait game. Prior to this our Chevy Volt has been in and out of the dealership with either recall or something else. We enjoy the car because of how it operates with gas and electric. Fast forward it is 80,000 miles now, and the car is at the dealership again. It has currently been there for almost a month. After blowing fuses it has be diagnosed as the EGR valve needs replacing again. The part is not available currently. No one seems to know when it might be available. The part cannot be purchased from our local distributor. GM is the only ones who makes it is our understanding. There is no other dealership near us that has certified technicians who can work on them. We called around and asked. We want to know what the solution is. How can this be prevented? We were over an hour away from home and no dealership was open when it went out the last time. It became worse to the point that we were stopped on the road with flashers on because it was not safe to pullover. Prayer works.

On [XXX] while traveling at highway speed my Chevrolet volt abruptly lost propulsion and an alert was displayed to pull over and turn car off. I was on [XXX] in California a 4 lane highway forced to cross 3 lanes of traffic at an exceptionally slow speed in heavy traffic. It is a miracle a crash did not occur. Fortunately other drivers were aware and able to stop or quickly change lanes. AAA towed directly to Stewart Chevrolet in Colma Ca. It was diagnosed and I was advised it is under warranty HOWEVER parts are on back order. Today [XXX] ~ the car still has not been repaired and I have been advised parts will not ship until September 2024. This is both dangerous and unacceptable. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The contact owns a 2017 Chevrolet Volt. The contact stated that while driving at approximately 60 MPH, the Battery Range Zero Miles message displayed, and the check engine warning light illuminated. The Propulsion Power Reduced message was then displayed, and the engine inadvertently shut off. The contact coasted the vehicle to the side of the road and shifted the transmission into park(P) when the Shift to Park message was displayed. The vehicle was towed to the dealer, who reprogrammed the power inverter module, and cleared the DTC codes. The failure recurred 60 days later, and the vehicle was towed to Chevrolet Van Nuys (5949 Van Nuys Blvd, Van Nuys, CA 91401), where the 12V battery was replaced and the DTC codes were cleared; however, the failure persisted. The vehicle was towed back to Chevrolet Van Nuys (5949 Van Nuys Blvd, Van Nuys, CA 91401), but the vehicle was not yet diagnosed or repaired. The manufacturer was not made aware of the failure. The contact related the failure to NHTSA Action Number: PE23022 (Electrical System). The failure mileage was 61,956.

EGR Valve failed and blew fuse while I was on road. I do have the part for inspection if necessary. Part failure caused reduced propulsion in traffic on interstate. Due to GM not manufacturing part, I had to order a refurbished part from China so I could get it put in and use my vehicle after 3 months of waiting for OEM part to come in. Component has not been inspected by anyone, outside of mechanic who would have replaced it. No warnings or symptoms of issue were observed before the part failed.

This seat is impossible to install safely in most vehicles. I have installed it into 4-5 different vehicles including cars, trucks, and SUVs. In every case but one it was impossible to install tightly enough so that it didn't move at least 3-4 inches freely. The one case where I could install it tightly I could lean the seat back to "suck it down" and then lean the seat forward again. This is not possible in most vehicles. The LATCH system binds and cannot be pulled tight by one person, it requires two adults. Installing with a seat belt is seriously dangerous as the back frame binds the seat belt and does not allow it to be pulled tight. And the cherry on top is that the five point harness doesn't stay tight. It creeps loose over the span of 10 or so minutes. We actually had to teach our son to pull it tight on longer road trips. I was shocked when we got a new car seat and had it installed safely and securely in a matter of minutes. This one takes at least an hour every time of wiggling and cajoling into place. These seats are junk and should be pulled from the market.

On 2/11/23, our 2017 Chevrolet Volt displayed a check engine light and the engine started to overheat, as determined by the driver from the dash coolant temperate display, while driving down the interstate after 1 hour of driving. The car was pulled over to the side of the road and towed home. Upon inspection of the Chevy Volt later, the F03 15 amp mini-fuse(referred to as non-walk home fuse) in the main engine fuse block had blown, which had likely caused the electronically controlled thermostat to close and the engine to quickly overheat, due to lack of coolant. The reason why the F03 15 amp mini-fuse blew is because the control board for the EGR valve catastrophically failed and overloaded the fuse of this important shared electrical circuit. The electronic thermostat is part of this shared circuit, in addition to the EGR valve and possibly other important vehicle functions. I consider this cascade of electronic and engine/cooling failures to be a safety issue for the driver, in addition to being a poor design. As GM doesn't currently have any replacement EGR valves for our 2017 Chevy Volt, which includes the EGR valve control board, we are forced to disconnect the EGR valve from the vehicle and replace the F03 15 amp mini-fuse, in order to make the car drivable. This is contributing to increased vehicle emissions and reduced vehicle efficiency. In locations with emissions inspections, this EGR valve parts shortage results in the vehicle failing inspection and being made undrivable. I think the NHTSA should force GM to recall any 2nd generation Chevrolet Volt vehicles that have this defective EGR valve/control board, due to its cascading effect on the safe operation of the Volt.

On [XXX] my 2017 Chevrolet Volt with just 24,000 miles on it suddenly jerked/lost power/revved up while on the highway while using the gas engine--frightening/dangerous -- and continued to do that until I got to my destination. The error read "reduced propulsion". I was afraid of pulling off the highway for fear the car wouldn't restart and I had my 91 yr old mother in the car so we bucked along in the slow lane, the car revving fast, then losing power. It was very frightening and i proceeded with the flashers on. Took car to dealership balise in warwick ri. Tech said it was a bad EGR valve. They told me that GM would cover the repair under warranty but the part was on backorder. I opted to leave the car at the dealership hoping for the best but they said another customer had been waiting since September. They told me to take the car home, but i didnt feel the car was safe to drive. Web search reveals this is a common problem and people are waiting all over the U.S. for this part for over a year. Subsequent phone calls revealed that the part may or may not be manufactured ever again, and the dealership suggested I buy a refurbished part on ebay and have it installed at a local repair shop at my cost --- but that would null the warranty, and seemed risky to me. I asked the dealership to buy my car and they offered me $5k less than fair market value-so I declined. Opened a case at GM and they also had no answer, and offered to give me "points" to buy another GM car. Havent had use of the car since because I'm afraid to drive it with the car revving forward and at the next moment losing power. My car has been sitting in the dealer's lot for over 3 months, while I continue to pay registration, insurance and watch the value of the vehicle decline. Dangerous and GM will not buyback or rectify!!! INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

WE WERE DRIVING IN TRAFFIC. THE BATTERY HAD PLENTY OF CHARGE. SUDDENLY, THERE WAS A WARNING NOTICE ABOUT PROPULSION POWER PROBLEM AND THE CAR CONVERTED TO GASOLINE MODE. WE CONTINUED TO DESTINATION AND PARKED. WHEN WE WENT TO START THE CAR, IT WOULD NOT START AT ALL. HAD CAR TOWED TO OUR LOCAL CHEVROLET DEALERSHIP (ALL SERVICE DONE THERE) AND THAT IS WHERE IT IS STILL SITTING. THE PART NEEDED (BATTERY) IS ON BACK ORDER. THIS OCCURRED ON JULY 21, 2023. TODAY IS MARCH 13, 2024! AS OF TODAY....APPROACHING 250 DAYS SITTING IN THE DEALERSHIP OPEN LOT,