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2002 Chevrolet Express

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

41 reports with mileage · 14 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 10 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

0 crash reports3 fire reports0 injury reports

What owners actually said

55 reports
35,000 miles · Jul 10, 2004
Service Brakes, Hydraulic

DURING PANIC STOP WITH EMPTY VEHICLE, BRAKE EFFECTIVENESS WAS INSUFFICIENT. BRAKE PEDAL TRAVELED TO MECHANICAL STOP WITH NO ANTISKID CYCLING, NO WHEEL SKIDS. EXAMINATION OF ROAD SURFACE AFTERWARDS SHOWED NOT EVEN A FAINT TRACE OF TIRE MARKS. VEHICLE WAS BEING OPERATED ON FREEWAY AND BRAKES HAD NOT BEEN USED FOR SEVERAL HOURS …

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DURING PANIC STOP WITH EMPTY VEHICLE, BRAKE EFFECTIVENESS WAS INSUFFICIENT. BRAKE PEDAL TRAVELED TO MECHANICAL STOP WITH NO ANTISKID CYCLING, NO WHEEL SKIDS. EXAMINATION OF ROAD SURFACE AFTERWARDS SHOWED NOT EVEN A FAINT TRACE OF TIRE MARKS. VEHICLE WAS BEING OPERATED ON FREEWAY AND BRAKES HAD NOT BEEN USED FOR SEVERAL HOURS PRIOR TO THIS STOP. AN HOUR AFTER THIS INCIDENT AN INTENTIONAL PANIC STOP WAS MADE FROM 65MPH TO RECONFIRM, RESULTS WERE THE SAME. VEHICLE IS BEING SCHEDULED FOR INSPECTION BY DEALER. NOTE: THE ORIGINAL FRONT BRAKE PADS WERE REPLACED SEVERAL MONTHS AGO DUE TO THE OEM FRONT GREASE SEALS FAILING AND CAUSING GREASE CONTAMINATION OF THE FRONT INNNER DISC BRAKE PADS. *AK

NHTSA ODI #10080780

34,000 miles · Jun 25, 2004
Air Bags

WHEN DRIVING AT AN UNDETERMINED SPEED AIRBAG WARNING LIGHT APPEARED ON THE DASHBOARD. CONSUMER WILL TAKE THE VEHICLE TO THE DEALERSHIP FOR INSPECTION. *AK THE CONSUMER WAS TOLD THAT WATER CAUSED THE AIR BAG SENSOR TO FAIL. *NM

NHTSA ODI #10072035

5,000 miles · Apr 28, 2004
Steering

THERE IS A KNOCKING IN THE STEERING. POOR STEERING CONTROL. DEALER REPLACED STEERING GEAR 3 TIMES AND THEN WAS TOLD BY GEN MOTORS NOT TO REPLACE IT AGAIN. THE PROBLEM STILL EXISTS. THE VEHICLE IS STILL IN WARRANTY. PRESENTLY AT A STANDOFF WITH GM. THEY WON'T FIX, I WON'T PAY.*AK

NHTSA ODI #10067952

26,330 miles · Apr 6, 2004
Engine And Engine Cooling

2002 CHEVY VAN/6.5 DIESEL LEAKS OIL FROM OIL COOLANT LINES TOOK 3 TIMES TO FIX AND END RESULT WAS TO REPLACE THE OIL COOLER. *LA

NHTSA ODI #10065648

Mileage unknown · Apr 6, 2004
Power Train

2002 CHEVY VAN/6.5 DIESEL LEAKS OIL FROM REAR AXLE SEALS. *LA

NHTSA ODI #10065647

25,000 miles · Mar 25, 2004
Power Train

THE VEHICLE'S TRANSMISSION HAS FAILED WITHOUT WARNING WHILE BACKING OUT OF THE DRIVEWAY. AS A RESULT THE VEHICLE COASTED SLOWLY INTO THE MIDDLE OF THE STREET. THE CAUSE HAS YET TO BE DETERMINED. PLEASE PROVIDE ANY ADDITIONAL INFORMATION. *NM

NHTSA ODI #10064875

27,000 miles · Mar 8, 2004
Tires

WHILE DRIVING AT 65 MPH REAR DRIVER'S SIDE TIRE BLEW OUT WITH WARNING. CONSUMER EXAMINED THE TIRE, AND DISCOVERED THAT THE TIRE BLEW OUT AT THE SIDEWALL.*AK

NHTSA ODI #10061617

8,800 miles · Mar 1, 2004
Structure

RIGHT FRONT TIRE IS WEARING OFF ON OUTER EDGE OF TIRE. INSIDE DEPTH IS 8/32 OUTSIDE DEPTH IS 3/32, WITH ONLY APPROXIMATELY 8000 MILES ON TIRE. GOING ON THIRD SET OF TIRES WITH ONLY 17,000 ON IT. TOOK IT TO DEALER TWICE, DOES NOT KNOW WHAT IS WRONG WITH IT. 2002 EXPRESS COMMERCIAL CUTAWAY-12000 GVW. *AK

NHTSA ODI #10060108

19,000 miles · Feb 16, 2004
Suspension

VAN SUDDENLY DROPPED ON RIGHT FRONT SIDE AND STEERING PULLED VIOLENTLY RIGHT.*AK

NHTSA ODI #10058273

30,000 miles · Dec 4, 2003
Steering

THE VEHICLE STEERING GEAR BOX FAILED. THE DEALER HAS REPLACED FOUR TIMES, HOWEVER PROBLEM STILL EXISTS. PLEASE PROVIDE ADDITIONAL INFORMATION. *PH

NHTSA ODI #10050067

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA04012 · Hydraulic Pump Failres

Opened Apr 30, 2004 · Closed Feb 28, 2005

Status: closed (inferred from source dates) · Service Brakes, Hydraulic:power Assist; Steering:hydraulic Power Assist System

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Additional source detail variants (2)

Service Brakes, Hydraulic:power Assist

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Steering:hydraulic Power Assist System

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.