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2000 Volvo S80

Owner reports · Recalls · Investigations

More warning signs than most S80 years

Owner complaints for the 2000 Volvo S80 are substantially higher than the model-year median of 20.

About this comparison →

When problems were reported

Mileage at the reported incident

224 reports with mileage · 94 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Vehicle Speed Control. Review the 93 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 54 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

16 crash reports8 fire reports8 injury reports

Suspension complaints

29 reports
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175,000 miles · May 2, 2012
Suspension

TL* THE CONTACT OWNS A 2000 VOLVO S80. THE CONTACT STATED THAT THE VEHICKE BEGAN TO SHAKE WHILE DRIVING 25 MPH. THE CONTACT MANEUVERED TO THE SHOULDER AND NOTICED THAT THE FRONT DRIVER'S TIRE DETACHED FROM THE VEHICLE. THE VEHICLE WAS TOWED TO THE DEALER FOR A DIAGNOSIS. THE DEALER HAD YET TO DIAGNOSE THE FAILURE. THE MANUFACTUR…

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TL* THE CONTACT OWNS A 2000 VOLVO S80. THE CONTACT STATED THAT THE VEHICKE BEGAN TO SHAKE WHILE DRIVING 25 MPH. THE CONTACT MANEUVERED TO THE SHOULDER AND NOTICED THAT THE FRONT DRIVER'S TIRE DETACHED FROM THE VEHICLE. THE VEHICLE WAS TOWED TO THE DEALER FOR A DIAGNOSIS. THE DEALER HAD YET TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOTIFIED AND THEY STATED THAT THE VEHICLE WAS NOT UNDER THE RECALL. THE VEHCILE WAS REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 175,000.

NHTSA ODI #10457130

124,000 miles · May 24, 2010
Service Brakes, HydraulicSuspension

I WAS DRIVING MY 2000 VOLVO S80 ON 5/19/10 AND HAD EXITED I-405, ONTO HWY 169, HEADING HOME TOWARDS MAPLE VALLEY, WHEN ALL OF A SUDDEN I HEARD A VERY LOUD BANG, RESULTING IN SUDDEN STEERING LOSS, HEARD LOUD SQUEALING, AND SAW LOTS OF WHITE SMOKE. THE SMOKE WAS FROM THE FRONT PASSENGER TIRE, WHICH HAD TURNED OUTWARD, COMPLETELY S…

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I WAS DRIVING MY 2000 VOLVO S80 ON 5/19/10 AND HAD EXITED I-405, ONTO HWY 169, HEADING HOME TOWARDS MAPLE VALLEY, WHEN ALL OF A SUDDEN I HEARD A VERY LOUD BANG, RESULTING IN SUDDEN STEERING LOSS, HEARD LOUD SQUEALING, AND SAW LOTS OF WHITE SMOKE. THE SMOKE WAS FROM THE FRONT PASSENGER TIRE, WHICH HAD TURNED OUTWARD, COMPLETELY SIDEWAYS AT A 90 DEGREE ANGLE. THE CAR IS NOW IN NO CONDITION TO BE DRIVEN. THE WHEEL DAMAGED THE FRAME, WARP/DENTED THE QUARTER PANEL, BROKE OFF THE MOLDING, RIPPED OUT THE CV DRIVE OR WHATEVER THAT THING IS THAT MAKES THE WHEEL TURN IN A NORMAL, FORWARD DIRECTION, BROKE THE LOWER CONTROL ARM, MESSED UP THE BRAKE LINE, STRUTS, AND WHO KNOWS WHAT ELSE? I'M GUESSING THAT THE REPAIR COSTS ARE GOING TO BE TOWARDS THE THOUSANDS, BEING THAT VOLVO PARTS ARE SO EXPENSIVE. *TR

NHTSA ODI #10332047

53,000 miles · May 22, 2008
SuspensionVehicle Speed Control

TL*THE CONTACT OWNS A 2000 VOLVO S80. THE CONTACT EXPERIENCED TWO FAILURES LISTED AS RECALLS FOR THE SUSPENSION AND VEHICLE SPEED CONTROL. THE MANUFACTURER STATED THAT HIS VIN WAS NOT INCLUDED IN THE RECALLS. HE IS VERY UPSET WITH BEING EXCLUDED FROM THE RECALLS BECAUSE THE FAILURES ARE IDENTICAL. WHILE PROCEEDING TO MAKE A …

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TL*THE CONTACT OWNS A 2000 VOLVO S80. THE CONTACT EXPERIENCED TWO FAILURES LISTED AS RECALLS FOR THE SUSPENSION AND VEHICLE SPEED CONTROL. THE MANUFACTURER STATED THAT HIS VIN WAS NOT INCLUDED IN THE RECALLS. HE IS VERY UPSET WITH BEING EXCLUDED FROM THE RECALLS BECAUSE THE FAILURES ARE IDENTICAL. WHILE PROCEEDING TO MAKE A LEFT TURN AT APPROXIMATELY 5 MPH, THE TIRE DETACHED FROM THE FRONT DRIVER SIDE OF THE VEHICLE. THE CONTACT FELT THAT THIS WAS A VERY SERIOUS SAFETY HAZARD. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC AND THE WHEEL AXLE, LOWER CONTROL ARM, AND UPPER BALL JOINT WERE REPLACED. THE CONTACT ALSO OBSERVED THE FAILURE OF THE SPEED CONTROL MECHANISM. WHILE DRIVING BETWEEN 55-60 MPH AND APPLYING PRESSURE TO THE ACCELERATOR PEDAL, THE VEHICLE DECELERATED AND HESITATED. THIS FAILURE OCCURS ONLY DURING HIGHWAY DRIVING. THE VEHICLE HAS NOT BEEN REPAIRED FOR THIS FAILURE. THE RECALL NUMBERS WERE UNKNOWN. THE FAILURE MILEAGE WAS 53,000 AND THE CURRENT MILEAGE WAS UNKNOWN.

NHTSA ODI #10228654

73,000 miles · Sep 4, 2007
Suspension

TL*THE CONTACT OWNS A 2000 VOLVO S80. WHILE DRIVING 5 MPH, THE LEFT BALL JOINT ASSEMBLY DETACHED AND CAUSED THE FRONT AXLE TO FAIL. THE CONTACT STATED THAT THE LEFT FRONT WHEEL COLLAPSED. THE VEHICLE WAS TOWED TO THE LOCAL MECHANIC AND WAS SOLD TO HIM. THE CURRENT AND FAILURE MILEAGES WERE 73,000. UPDATED 09/18/07. *JB

NHTSA ODI #10201848

Mileage unknown · May 5, 2007
Engine And Engine CoolingSuspensionVehicle Speed Control

TREBOL MOTORS DISTRIBUTORS CORP. PO BOX 11204, FDEZ. JUNCOS STA. SAN JUAN, P.R. 00910-2304 PHONE # 787-793-2828 FAX 787-793-2978 YEAR 2000 S80 GENTLEMEN: ACCORDING TO NORTH AMERICA VOLVO I HAVE AT LIST THREE RECALLS ON MY UNIT. THE SAME ARE UNDER THE NUMBERS: 1- RECALL ID # 06V441000 VEHICLE SPEED CONTROL DATE…

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TREBOL MOTORS DISTRIBUTORS CORP. PO BOX 11204, FDEZ. JUNCOS STA. SAN JUAN, P.R. 00910-2304 PHONE # 787-793-2828 FAX 787-793-2978 YEAR 2000 S80 GENTLEMEN: ACCORDING TO NORTH AMERICA VOLVO I HAVE AT LIST THREE RECALLS ON MY UNIT. THE SAME ARE UNDER THE NUMBERS: 1- RECALL ID # 06V441000 VEHICLE SPEED CONTROL DATED NOV. 15, 2006 MODEL AFFECTED 2000 VOLVO S80 2- RECALL ID # 04V451000- ENGINE AND ENGINE COOLING:COOLING SYSTEM FAN 3- RECALL ID # 00V238000-SUSPENSION FRONT CONTROL ARM: UPPER BALL JOINT , DATED AUG. 24, 2000. THOSE RECALLS ARE APPLICABLE TO MY CAR AS TELEPHONE CALL FROM VOLVO NORTH AMERICA. TWO OF THEM, THE FIRST TWO, OCCURRED TO MY VEHICLE, AND I PAID YOU FOR LABOR AND PARTS. 2- INVOICES: 1- # 04937 DATED 09/05/06 THROTTLE HOUSING 8644347 TOTAL COST PAID $ 815.74. PAID 09-15-2006 2- # 02481 DATED 06/18/04 ELECTRICAL FAN 30636445 TOTAL COST PAID $ 498.02 PAID 06-17-2004 THE THIRD RECALL I DO NOT FIND INVOICES FOR, BUT MAY BE INVOICES: THAT PART PROBABLY DAMAGE THE SHOCK ABSORBERS WHICH WERE CHANGE ON 09/05/2006 INVOICE 04937 , IN WHICH I PAID FOR PARTS 8667253 , 8646713 THE AMOUNT OF $ 566.98, PAID ON 09/16/2006. I CALL SEVERAL TIMES TO YOUR SERVICE DEPARTMENT BUT THE MANAGER OF SERVICE NEVER EVER RETURN MY CALLS. I EXPECT YOUR REACTION SOON. YOUR PROMT ATTENTION WILL BE APPRECIATED. PLEASE ACKNOWLEDGE RECEIPT. I AUTHORIZE MY FATHER JOSE D. SANTIAGO TO VISIT AND MAKE ALL EFFORTS WITH TREBOL MOTORS TO TAKE WHATEVER ACTIONS MAY BE NEEDED TO GET REIMBURSEMENT OF PAYMENTS MADE UP TO NOW.I ALSO AUTHORIZE HIM TO SIGN ALL DOCUMENTS, DELIVER COPIES, AND HANDLE NOTIFICATIONS TO TREBOL MOTOR & /OR VOLVO.ALSO TO TAKE CAR FOR SERVICE COVERED BY ANY RECALLS NOT YET REPAIR. JOSE D. SANTIAGO DATED MAY 4, 2007 *TR

NHTSA ODI #10189845

92,000 miles · Mar 14, 2007
Suspension

TL* - THE CONTACT OWNS A 2000 VOLVO S80. THE CONTACT STATED THAT THERE WAS SAFETY RECALL 00V238000 THAT DID NOT APPLY TO THIS VEHICLE DUE TO THE VIN. THE CONTACT STATED THAT THE PROBLEMS HE HAD CURRENTLY WITH THIS VEHICLE WAS DIRECTLY RELATED TO THE SAFETY RECALL. THERE WAS FRONT SUSPENSION NOISE PRIOR TO TAKING THE VEHIC…

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TL* - THE CONTACT OWNS A 2000 VOLVO S80. THE CONTACT STATED THAT THERE WAS SAFETY RECALL 00V238000 THAT DID NOT APPLY TO THIS VEHICLE DUE TO THE VIN. THE CONTACT STATED THAT THE PROBLEMS HE HAD CURRENTLY WITH THIS VEHICLE WAS DIRECTLY RELATED TO THE SAFETY RECALL. THERE WAS FRONT SUSPENSION NOISE PRIOR TO TAKING THE VEHICLE THROUGH INSPECTION, AND THE RESPONSE TIME WHEN MAKING A TURN WAS NOT AS TIGHT AS IT ONCE WAS. THE TIE RODS HAD AN EXCESSIVE AMOUNT OF PLAY IN THEM, AND HE BELIEVED THAT IT WAS DIRECTLY RELATED TO THE PROBLEM WITH THE BALL JOINTS. THE CURRENT AND FAILURE SPEED WERE BOTH 92,000 MILES.*AK UPDATE 05/04/07*TR

NHTSA ODI #10185087

91,522 miles · Nov 1, 2006
Engine And Engine CoolingSuspensionVehicle Speed Control

IN EARLY JUL 05, I EXPERIENCED ELECTRONIC THROTTLE SYSTEM (ETS) PROBLEMS WITH MY 2000 VOLVO S80. PARTICULARLY CONCERNING TO ME FROM A SAFETY STANDPOINT WAS THAT SEVERAL TIMES, INCLUDING WHEN I WAS IN HIGHWAY DRIVING SITUATIONS, THE CAR ON ITS OWN SUDDENLY ACCELERATED AND DECELERATED, HESITATED ON ACCELERATION OR WOULD NOT ACCELE…

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IN EARLY JUL 05, I EXPERIENCED ELECTRONIC THROTTLE SYSTEM (ETS) PROBLEMS WITH MY 2000 VOLVO S80. PARTICULARLY CONCERNING TO ME FROM A SAFETY STANDPOINT WAS THAT SEVERAL TIMES, INCLUDING WHEN I WAS IN HIGHWAY DRIVING SITUATIONS, THE CAR ON ITS OWN SUDDENLY ACCELERATED AND DECELERATED, HESITATED ON ACCELERATION OR WOULD NOT ACCELERATE, AND DISPLAYED ENGINE STALL SYMPTOMS. THE COMPUTER INDICATED DEGRADED ENGINE PERFORMANCE (LIMP MODE). I LINED UP A SERVICE APPOINTMENT WITH LOVERING VOLVO OF MEREDITH. AFTER LOVERING'S FIRST ATTEMPT AT REPAIRS, THE CAR WAS STILL NOT OPERATING NORMALLY AND I TOOK IT BACK TO THE DEALER A SECOND TIME. I PAID A TOTAL OF $2,074.42 FOR REPAIRS, $1,741.44 THE FIRST TIME AND $332.98 DURING THE SECOND VISIT. IN ACCORDANCE WITH A JUNE 2006 VOLVO LETTER, I TOOK MY S80 BACK TO LOVERING FOR INSPECTION AND ETS SOFTWARE UPGRADE. I SUBMITTED TO VOLVO A CLAIM FOR REIMBURSEMENT FOR ETS REPAIRS. THE ADVERTISING CHECKING BUREAU (ACB), WHICH ADMINISTERS THE ETS WARRANTY REBATE PROGRAM ON BEHALF OF VOLVO, SENT ME A CHECK FOR $747.93 FOR THE ETS REPAIRS. ACB SAID IT WAS AUTHORIZED TO REIMBURSE ME ONLY THE $587.93 COST OF ELECTRONIC THROTTLE BODY, ELECTRONIC THROTTLE MODULE RELOAD, AND GASKET, AND ASSOCIATED $160.00 LABOR COST. ACB ADVISED ME TO CONTACT THE VOLVO CUSTOMER CARE CENTER. A VOLVO CUSTOMER CARE REPRESENTATIVE CONFIRMED THAT ACB HAD DONE AS INSTRUCTED AND SUGGESTED THAT I TAKE UP THE MATTER OF THE REMAINING REPAIR COSTS WITH LOVERING. THE LOVERING INVOICES, DATED JULY 26, 2005 AND AUGUST 8, 2005, INDICATE THAT A $295.65 PORTION OF THE INITIAL $1,741.44 REPAIR BILL HAD TO DO WITH TOTALLY UNRELATED STEERING/SUSPENSION AND ENGINE MOUNT REPAIRS. STILL QUESTIONABLE IN MY MIND ARE THE OXYGEN SENSOR REPAIRS WHICH ADDED UP TO $897.86 AND THE SUBSEQUENT MASS AIR FLOW SENSOR REPAIRS WHICH CAME TO $332.98. I SUSPECT THE PROBLEMS ARE ALL ETS-RELATED AND I AM CURRENTLY PURSUING THE MATTER WITH THE DEALERSHIP. *NM

NHTSA ODI #10172342

59,000 miles · Oct 12, 2006
Suspension

PURCHASED A 2000 VOLVO S80 IN MARCH OF 2006, EXPERIENCE POWER LOSS WITH THING SUCH AS SUNROOF AND WINDOWS, TERRIBLE GLARE FROM FRONT WINDSHIELD IMPAIRS VISION, SUSPENSION- BALL JOINTS, AXLES, RODS, STRUT BUSHINGS, STRUTS, BRAKE CALIPERS, CV BOOTS/JOINTS, CONTROL ARM, AND TIRES HAVE BEEN REPLACED ... STILL HEAR NOISE., ENGINE SUR…

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PURCHASED A 2000 VOLVO S80 IN MARCH OF 2006, EXPERIENCE POWER LOSS WITH THING SUCH AS SUNROOF AND WINDOWS, TERRIBLE GLARE FROM FRONT WINDSHIELD IMPAIRS VISION, SUSPENSION- BALL JOINTS, AXLES, RODS, STRUT BUSHINGS, STRUTS, BRAKE CALIPERS, CV BOOTS/JOINTS, CONTROL ARM, AND TIRES HAVE BEEN REPLACED ... STILL HEAR NOISE., ENGINE SURGES AT LOW SPEEDS AND WHEN CAR IS STOPPED- ENGINE TORQUE MOUNT REPLACED, BRAKE PEDAL HAS TO BE PRESSED COMPLETELY BEFORE CAR STOPS-DESPITE BRAKE BOOSTER, AND MASTER CYLINDER BEING REPLACED. ABS MODULE WAS REPLACED. CAR DRAGS (HAS A DELAY) WHEN ACCELERATING. RECEIVED UPDATES AND RECALLS PERFORMED. FIXED ALMOST EVERYTHING CAR SURGED FORWARD INTO A TRAILER HOOK ON THE BACK OF A PARKED CAR-COSMETIC DAMAGE VERY EXPENSIVE. HAVE BEEN HOPING THAT THE REPAIRS WILL COME TO AN END...FIRST CAR EVER PURCHASED AND HAVE ALMOST SPENT 1/2 OF ITS BLUE BOOK VALUE IN REPAIRS. SEEKING EXPLANATIONS, REIMBURSEMENTS, AND NATIONAL AWARENESS. LOVE THE APPEARANCE, WISH IT WASN'T SO MANY DEFECTS. *NM

NHTSA ODI #10170597

49,374 miles · Jul 29, 2006
Electrical SystemFuel System, GasolineSuspension

I WANT TO ADD MY DOCUMENTATION ABOUT THE FAILURE OF THE THROTTLE MODULE AND SUBSEQUENT LACK OF APPROPRIATE ACTION. THE UNIT IN THE 2000 VOLVO S80 FAILED TO BRING THE CAR TO A COMPLETE HALT IN TRAFFIC IN DECEMBER 2004. SUBSEQUENT REPAIRS TO SOLVE THE PROBLEM WERE $845. IF VOLVO SENT OUT A NOTICE FOR ETM REPAIR REFUNDS LAST WIN…

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I WANT TO ADD MY DOCUMENTATION ABOUT THE FAILURE OF THE THROTTLE MODULE AND SUBSEQUENT LACK OF APPROPRIATE ACTION. THE UNIT IN THE 2000 VOLVO S80 FAILED TO BRING THE CAR TO A COMPLETE HALT IN TRAFFIC IN DECEMBER 2004. SUBSEQUENT REPAIRS TO SOLVE THE PROBLEM WERE $845. IF VOLVO SENT OUT A NOTICE FOR ETM REPAIR REFUNDS LAST WINTER, I DID NOT RECEIVE IT DESPITE LIVING AT THE SAME ADDRESS AS WHEN I PURCHASED THE VEHICLE IN DEC 1999. I ALSO WANT TO CALL YOUR ATTENTION TO THE INCREASING PROBLEM WITH THE DSTC SYSTEM AS EVIDENCE BY ACTIVITY IN THE CHAT ROOMS. OUR VEHICLE SHOWS A PERSISTENT DSTC SERVICE MESSAGE THAT THE DEALER CLAIMS CAN NOT BE ADEQUATELY DIAGNOSED WITHOUT FIRST REPLACING THE YAW SENSOR FOR $668. OTHERS WITH THIS PROBLEM HAVE TURNED TO BUYING AND SELF INSTALLING REBUILT ABS UNITS WHICH THE NHTSA SHOULD BE PROACTIVELY SEEKING TO UNDERSTAND. THE CAUSE OF THE ABS UNIT FAILURE? SOME CLAIM IT IS THE VIBRATION AND POUNDING FROM THE ENTIRELY INADEQUATE FRONT END SUSPENSION AND WHEEL SYSTEM CAUSING THE ELECTRONIC PARTS TO FAIL. I CAN ATTEST TO THE SUSPENSION PROBLEM HAVING SPENT $1790 YESTERDAY TO REPLACE FRONT BUSHINGS, STABILIZER LINKS, STRUTS AND SPRING SEATS ON A CAR WITH 64K MILES. THE FRONT STRUTS PREVIOUSLY WERE REPLACE IN JAN '04 AT A COST OF $726 WHEN MILEAGE WAS 40K. I'VE ALSO HAD TO REPLACE THE BALL JOINTS SEVERAL TIMES ALREADY. *JB

NHTSA ODI #10163879

63,797 miles · Jul 16, 2006
Suspension

WITHOUT ANY PRIOR WARNING, THE LEFT FRONT BALL JOINT SEPARATED AND DAMAGED THE AXLE. NO ODD NOISES BEFORE HAND. NO UNUSUAL TIRE WEAR. WE DO ALL SCHEDULED MAINTENANCE. NO WORK HAD RECENTLY BEEN DONE ON THE FRONT END. THE TECHNICIAN SAID HE DID NOT THINK THE VEHICLE HAD EVER BEEN IN A PRIOR ACCIDENT--HE SAW NO INDICATION OF TH…

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WITHOUT ANY PRIOR WARNING, THE LEFT FRONT BALL JOINT SEPARATED AND DAMAGED THE AXLE. NO ODD NOISES BEFORE HAND. NO UNUSUAL TIRE WEAR. WE DO ALL SCHEDULED MAINTENANCE. NO WORK HAD RECENTLY BEEN DONE ON THE FRONT END. THE TECHNICIAN SAID HE DID NOT THINK THE VEHICLE HAD EVER BEEN IN A PRIOR ACCIDENT--HE SAW NO INDICATION OF THAT. MY DAUGHTER WAS ON HER WAY TO WORK--GOING 40 MPH--NO ONE AROUND HER, AND NOT YET ON THE FREEWAY WHERE SHE WAS HEADED, THANK GOD. THE TECHNICIAN CALLED IT A "CATASTROPHIC FAILURE" AND SAID HE WAS NOT EXAGGERATING WHEN HE USED THAT TERM. BOTH FRONT BALL JOINTS WERE REPLACED (AND THE ONE THAT DID NOT FAIL WAS NOT IN GOOD CONDITION EITHER) AND THE AXLE AND 2 NEW TIRES. THERE HAD BEEN A CAMPAIGN TO REPLACE THE ORIGINAL BALL JOINTS. THIS VEHICLE HAD THE BALL JOINTS REPLACED IN 2001. *JB

NHTSA ODI #10162536

Official recalls

4

10V566000 · Equipment:electrical:navigational System(global Positioning System)

Nov 8, 2010

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Consequence & remedy

Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

06V441000 · Vehicle Speed Control

Nov 15, 2006

ON CERTAIN PASSENGER VEHICLES, A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING, AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.

Consequence & remedy

Consequence: THIS RESULTED IN A HIGH NUMBER OF VEHICLES GOING INTO THE LIMP HOME MODE WITHOUT NEED.

Remedy: DEALERS WILL INSTALL THE CURRENT SOFTWARE UPGRADE ONTO THE INVOLVED VEHICLES. THE RECALL BEGAN ON DECEMBER 29, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

04V451000 · Engine And Engine Cooling:cooling System:fan

Sep 13, 2004

ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, UNDER CERTAIN OPERATING CONDITIONS, SOME ELECTRIC COOLING FANS MAY OVERHEAT POTENTIALLY CAUSING HEAT DAMAGE AND, IN RARE INSTANCES, A FIRE IN THE ENGINE COMPARTMENT.

Consequence & remedy

Consequence: A FIRE IN THE ENGINE COMPARTMENT COULD OCCUR.

Remedy: DEALERS WILL REPLACE THE COOLING FAN. THE RECALL BEGAN ON NOVEMBER 29, 2004. CUSTOMERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.

00V238000 · Suspension:front:control Arm:upper Ball Joint

Aug 24, 2000

VEHICLE DESCRIPTION: PASSENGER VEHICLES. OVER TIME, THE BALL JOINT BETWEEN THE FRONT WHEEL KING PIN AND THE SUSPENSION LINK ARM, CAN EXPERIENCE INCREASED LOOSENESS.

Consequence & remedy

Consequence: THIS CONDITION COULD AFFECT THE BALL JOINT'S DURABILITY AND PERFORMANCE.

Remedy: DEALERS WILL REPLACE BOTH FRONT BALL JOINTS.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA05021 · Throttle Control Malfunction

Opened Dec 6, 2005 · Closed Dec 12, 2006

Status: closed (inferred from source dates) · Vehicle Speed Control

ON NOVEMBER 14, 2006 VOLVO SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA CONCERNING ETM FAILURES IN MODEL YEAR (MY) 1999 THROUGH 2001 VOLVO MODELS (NOT INCLUDING THE S40 AND V40), MY 2002 S60 AND V70 WITH NATURALLY ASPIRATED ENGINES AND MY 2002 V70S.ACCORDING TO VOLVO, ?A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.VOLVO FURTHER STATED THAT,THIS RESULTED IN A HIGH NUMBER OF THESE VEHICLES GOING INTO LIMP HOME MODE WITHOUT NEED.?VOLVO INDICATED THAT THIS WAS THE MOST SEVERE CONSEQUENCE OF AN ETM FAULT IN THE SUBJECT VEHICLES.THE RECALL REMEDY IS A SOFTWARE UPGRADE INTRODUCED BY VOLVO ON MARCH 16, 2006 IN A CUSTOMER SATISFACTION PROGRAM.AT THE TIME OF THE NOTIFICATION 161,202 VEHICLES OF THE POPULATION OF 331,301 HAD ALREADY HAD THE SOFTWARE UPLOADED AND WERE THEREFORE NOT INCLUDED IN THE POPULATION COUNT OF THE RECALL. ODI?S ANALYSIS OF COMPLAINTS TO ODI AND VOLVO, VOLVO FIELD REPORTS AND WARRANTY DATA FOUND THAT ETM FAILURE COULD RESULT IN (1) ENGINE STALL; (2) MECHANICAL LIMP MODE; (3) LUNGING FORWARD DURING LOW-SPEED DRIVING MANEUVERS; AND (4) FALTERING DURING HIGH SPEED MERGES OR WHEN CROSSING TRAFFIC.ODI IDENTIFIED 12 CRASHES RELATED TO ETM FAILURE, WITH 6 CAUSED BY LUNGING INCIDENTS, 3 CAUSED BY STALLING INCIDENTS, 2 CAUSED BY MECHANICAL LIMP MODE AND 1 FROM THE FALTERING CONDITION.ODI'S ANALYSIS OF COMPLAINT DATA AND INFORMATION OBTAINED FROM CONSUMER INTERVIEWS IDENTIFIED 1,289 INCIDENTS WITH SAFETY RELATED CONSEQUENCES (389.1 PER 100,000 VEHICLES), INCLUDING 479 INVOLVING ENGINE STALL (144.6 PER 100,000 VEHICLES) AND 729 INVOLVING MECHANICAL LIMP MODE (220.0 PER 100,000 VEHICLES).ODI'S ANALYSIS OF WARRANTY CLAIM NARRATIVE TEXT SHOWS AT LEAST 14,965 WARRANTY CLAIMS WITH CODES INDICATING AN ETM FAULT RESULTING IN VEHICLE OPERATION IN MECHANICAL LIMP MODE (4.5% OF THE SUBJECT VEHICLES). VOLVO?S RECALL ADDRESSES ODI?S SAFETY CONCERNS WITH ETM FAILURES.ODI WILL CONTINUE TO MONITOR THE SUBJECT VEHICLES TO DETERMINE IF ADDITIONAL ACTION IS REQUIRED.THIS ENGINEERING ANALYSIS IS CLOSED.

PE05041 · Throttle Control Malfunction

Opened Jul 26, 2005 · Closed Dec 7, 2005

Status: closed (inferred from source dates) · Vehicle Speed Control

PE05-041 WAS OPENED ON JULY, 26, 2005, BASED ON 136 CONSUMER COMPLAINTS TO ODI ALLEGING THROTTLE CONTROL MALFUNCTIONS IN THE SUBJECT VEHICLES.ODI HAS NOW RECEIVED 591 COMPLAINTS OF ETM FAILURES WHICH ALLEGE SYMPTOMS WITH POTENTIAL SAFETY RELATED CONSEQUENCES.THESE INCLUDE ALLEGATIONS OF ENGINE STALL, VEHICLE SURGING FORWARD WITHOUT ACCELERATOR INPUT, VEHICLE HESITATION UPON ACCELERATION AND SUDDEN AND UNEXPECTED TRANSITION INTO REDUCED PERFORMANCE OPERATION (LIMP MODE).VOLVO SUBMITTED OVER 2,900 COMPLAINTS CONCERNING THE ETM IN THE SUBJECT VEHICLES DURING PE05-041.ODI'S PRELIMINARY ANALYSIS OF A SAMPLE THE VOLVO COMPLAINTS IDENTIFIED APPROXIMATELY 55 PERCENT WITH ONE OR MORE OF THE SYMPTOMS DESCRIBED ABOVE.ODI IS CONTINUING ITS ASSESSMENT OF THE INFORMATION CONTAINED IN THE VOLVO COMPLAINTS. IN NOVEMBER 2005, TO RESOLVE AN INVESTIGATION BY THE CALIFORNIA AIR RESOURCES BOARD, VOLVO ANNOUNCED THAT IT WOULD EXTEND THE WARRANTY COVERAGE TO 10 YEARS / 200,000 MILES FOR THE ETM IN APPROXIMATELY 356,000 MODEL YEAR 1999 THROUGH 2002 PASSENGER CARS SOLD IN THE UNITED STATES AND CANADA.UNDER VOLVO'S POLICY, VEHICLES THAT EXPERIENCE ETM FAILURES WILL RECEIVE A VARIETY OF REPAIRS INCLUDING ETM CLEANING, REPROGRAMMING THE ENGINE CONTROL MODULE AND/OR REPLACEMENT OF THE ETM. THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA05-021) TO CONTINUE TO ASSESS THE SAFETY CONSEQUENCES OF ETM FAILURES IN THE SUBJECT VEHICLES.