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2001 Volvo S60

Owner reports · Recalls · Investigations

More warning signs than most S60 years

Owner complaints for the 2001 Volvo S60 are substantially higher than the model-year median of 20.5.

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When problems were reported

Mileage at the reported incident

178 reports with mileage · 45 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Gasoline. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 31 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

5 crash reports5 fire reports2 injury reports

Vehicle Speed Control complaints

42 reports
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18,268 miles · Oct 20, 2005
Vehicle Speed Control

I OWN A 2001 VOLVO S60 WITH A LITTLE OVER 18,000 MILES ON THE VEHICLE. ON 10-19-2005, I WAS STOPPED AT AN INTERSECTION WAITING FOR THE LEFT LANE TURN SIGNAL. WHEN THE SIGNAL TURNED GREEN, I PROCEEDED INTO THE INTERSECTION AND NOTICED THAT MY CAR STARTED TO LOSE POWER EVEN THOUGH MY FOOT WAS ON THE ACCELERATOR THROTTLE. I APPL…

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I OWN A 2001 VOLVO S60 WITH A LITTLE OVER 18,000 MILES ON THE VEHICLE. ON 10-19-2005, I WAS STOPPED AT AN INTERSECTION WAITING FOR THE LEFT LANE TURN SIGNAL. WHEN THE SIGNAL TURNED GREEN, I PROCEEDED INTO THE INTERSECTION AND NOTICED THAT MY CAR STARTED TO LOSE POWER EVEN THOUGH MY FOOT WAS ON THE ACCELERATOR THROTTLE. I APPLIED MORE PRESSURE TO THE ACCELERATOR THROTTLE, BUT THE VEHICLE CONTINUED TO LOSE SPEED, THEN ALL OF A SUDDEN THE VEHICLE LURCHED FORWARD AS IF TO KICK IN AND THE ACCELERATION RESUMED. IT WAS ALARMING, BECAUSE IF I HAD BEEN ON A FREEWAY OR HAD BEEN IN A SITUATION WHEREBY I HAD TO PASS A SLOW DRIVER ON A TWO LANE HIGHWAY, I COULD HAVE BEEN IN SOME SERIOUS TROUBLE. AGAIN, MY CAR HAS VERY LOW MILEAGE FOR A 2001 VEHICLE. I WOULD APPRECIATE BEING INCLUDED IN ANY INVESTIGATION THAT MAY UNCOVER A POSSIBLE DEFECT IN THE VEHICLE REGARDING THIS MATTER. THANK YOU FOR YOUR TIME AND CONSIDERATION. SINCERELY, TERRY W. MORRIS. *NM

NHTSA ODI #10140364

66,000 miles · Oct 15, 2005
Vehicle Speed Control

VOLVO S60 2001 THE VEHICLE EXHIBITS A SUDDEN LOSS OF SPEED AND ENGINE POWER. THIS HAPPENS WHILE DRIVING IN HIGHWAY TRAFFIC WITHOUT WARNING. I HAVE HAD THE VEHICLE TO THE VOLVO DEALER TWICE AN THEY CAN'T FIND ANYTHING WRONG. I SUSPECT THAT THE ELECTRONIC THROTTLE CONTROL IS THE PROBLEM. *NM

NHTSA ODI #10139777

85,000 miles · Oct 12, 2005
Vehicle Speed Control

ELECTRONIC THROTTLE MODULE FAILURE, LOST STEERING AND POWER ON INTERSTATE AT 80 MILES PER HOUR. REPLACED CONTROL, REPLACED ALTERNATOR, FINALLY REPLACED EMT. PART OUT OF WARRANTY I PUT MYSELF AT RISK OF DEATH BECAUSE OF THIS PART FAILURE. PART NOT COVERED BY WARRANTY 80,000 MILES ON CAR. *NM

NHTSA ODI #10139501

97,809 miles · Sep 19, 2005
Vehicle Speed Control

DT: 2001 VOLVO S60. THE CALLER STATED THE AIR FLOW METER WAS REPLACED AT THE COST $290.00. THIS STARTED ABOUT A YEAR AGO, ANDS HAPPENED 5-6 TIMES . THE CAR WILL LOSE POWER AND STALL. THE CHECK ENGINE LIGHT CAME ON. TOOK VEHICLE TO THE DEALER, AND THEY RAN A DIAGNOSTIC TEST, REPLACED AIR MASS METER. THE WORK WAS PERFORME…

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DT: 2001 VOLVO S60. THE CALLER STATED THE AIR FLOW METER WAS REPLACED AT THE COST $290.00. THIS STARTED ABOUT A YEAR AGO, ANDS HAPPENED 5-6 TIMES . THE CAR WILL LOSE POWER AND STALL. THE CHECK ENGINE LIGHT CAME ON. TOOK VEHICLE TO THE DEALER, AND THEY RAN A DIAGNOSTIC TEST, REPLACED AIR MASS METER. THE WORK WAS PERFORMED ON APRIL 5 2005, BY WC MOTOR COMP INC. THE CALLER HEARD ABOUT THE INVESTIGATION, AND I KNEW THAT THIS WAS WHAT WAS WRONG WITH VEHICLE. DID NOT CONTACT THE MANUFACTURER, BUT JUST CALLED NHTSA. *AK *NM

NHTSA ODI #10131082

42,123 miles · Sep 6, 2005
Vehicle Speed Control

2001 VOLVO S60 STALLED AT HIGHWAY SPEEDS.*MR AFTER THE VEHICLE STALL THE CONSUMER WAS ABLE TO RESTART IT IMMEDIATELY. THE VEHICLE WAS TAKEN TOT HE DEALER BUT THEY WERE UNABLE O DETERMINE THE CAUSE OF THE PROBLEM. *NM

NHTSA ODI #10136690

62,498 miles · Aug 30, 2005
Vehicle Speed Control

I WAS DRIVING ON A BUSY HIGHWAY, AND MAKING A LEFT TURN ACROSS TRAFFIC. WHEN I DEPRESSED THE GAS PEDAL, THE CAR COULD NOT ACCELERATE ABOVE ABOUT FIVE MILES PER HOUR. THE COMPUTER ON THE CAR READ" REDUCED PERFORMANCE" AND I NARROWLY MISSED BEING IN AN ACCIDENT AS LIMPED ACROSS THE HIGHWAY. THE CAR REQUIRED A NEW THROTTLE, AND THE…

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I WAS DRIVING ON A BUSY HIGHWAY, AND MAKING A LEFT TURN ACROSS TRAFFIC. WHEN I DEPRESSED THE GAS PEDAL, THE CAR COULD NOT ACCELERATE ABOVE ABOUT FIVE MILES PER HOUR. THE COMPUTER ON THE CAR READ" REDUCED PERFORMANCE" AND I NARROWLY MISSED BEING IN AN ACCIDENT AS LIMPED ACROSS THE HIGHWAY. THE CAR REQUIRED A NEW THROTTLE, AND THE DOWNLOAD OF ACTIVATION SOFTWARE. THE COST FOR THIS REPAIR WAS $736.56. WHEN I HAD THIS PROBLEM, THE MECHANIC TOLD ME OF NUMEROUS PAST PROBLEMS WITH THE THROTTLE ON THIS MODEL AND A PENDING CLASS ACTION LAW SUIT AGAINST VOLVO. I WROTE TO THE VOLVO CORPORATION TO TELL THEM OF THIS PROBLEM, AND THEN LEARNED THAT NHTSA WAS INVESTIGATING THIS VERY PROBLEM. THEY APPARENTLY WON'T DO ANYTHING TO REMEDY THIS UNLESS FORCED TO. I THOUGHT IT IMPORTANT TO GO ON RECORD WITH NUMEROUS OTHER OWNERS THAT HAVE EXPERIENCED THIS SAME DEFECT. IT SOUNDS LIKE A NUMBER OF OTHER PEOPLE HAVE NARROWLY AVOIDED SERIOUS ACCIDENTS. PLEASE TAKE CARE OF THIS SO SOMEONE IS NOT INJURED OR KILLED. THIS PROBLEM CAME OUT OF NOWHERE, AND CERTAINLY PUT ME IN A DANGEROUS SITUATION. *NM

NHTSA ODI #10134717

60,000 miles · Aug 30, 2005
Vehicle Speed Control

DT: WHILE DRIVING ON HIGHWAY THE OWNER NOTICED A MESSAGE CAME UP WHICH READ PERFORMANCE REDUCED. THE OWNER WAS TRAVELING ABOUT 55-60 MPH WHEN THE CAR LOST POWER AND WOULDN'T GO OVER 30 MPH . HE THEN EXIT OFF THE AND THE VEHICLE EXPERIENCED A SIGNIFICANT LOSS OF POWER AT A STOP LIGHT. THE IDLE WAS ROUGH, AND AS THE OWNER ATTEM…

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DT: WHILE DRIVING ON HIGHWAY THE OWNER NOTICED A MESSAGE CAME UP WHICH READ PERFORMANCE REDUCED. THE OWNER WAS TRAVELING ABOUT 55-60 MPH WHEN THE CAR LOST POWER AND WOULDN'T GO OVER 30 MPH . HE THEN EXIT OFF THE AND THE VEHICLE EXPERIENCED A SIGNIFICANT LOSS OF POWER AT A STOP LIGHT. THE IDLE WAS ROUGH, AND AS THE OWNER ATTEMPTED TO GO THROUGH THE LIGHT, THE CAR WOULDN'T GO OVER 10 MPH. THEN THE OWNER PUT THE FLASHERS ON AND EXITED ONTO TO THE SHOULDER. THE OWNER SHUT THE CAR OFF BECAUSE HE COULDN'T CONTINUE ON THE ROAD AT THAT LOW SPEED. THE OWNER SAT THERE FOR ABOUT A MINUTE, AND WAS ABLE TO MAKE IT TO WORK ONLY ABOUT 1/2 MILE AWAY THE MESSAGE WAS STILL SHOWING. THEN AS OWNER WAS DRIVING THE MESSAGE CHANGED TO ENGINE FAILURE. THE OWNER READ THE ARTICLE ABOUT NHTSA INVESTIGATION PE05041. THE OWNER CALLED THE DEALERSHIP AND REPORTED THE LOSS OF POWER. THE OWNER HAS NOT HAD IT REPAIRED BECAUSE THE DEALERSHIP WAS NOT AWARE OF WHAT COULD BE CAUSING THE PROBLEM. AN EMPLOYEE OF A LOCAL DEALERSHIP ADVISED OWNER OF THE ELECTRONIC THROTTLE BODY PROBLEM. THE OWNER HAS NOT CONTACTED THE MANUFACTURER YET.*AK *JB

NHTSA ODI #10131662

10,542 miles · Aug 30, 2005
Vehicle Speed Control

DT: 2001 VOLVO S60 . VEHICLE STALLED/LOST POWER, AND OPERATED AT REDUCED SPEEDS DUE TO THROTTLE BODY FAILURE. *AK *NM .

NHTSA ODI #10131544

82,229 miles · Aug 30, 2005
Vehicle Speed Control

DT: 2001 VOLVO S60 2.4T. VEHICLE STALLED/DIES/OST POWER WHILE DRIVING AT 40 MPH DUE TO THROTTLE BODY FAILURE. *AK

NHTSA ODI #10131543

84,000 miles · Aug 2, 2005
Vehicle Speed Control

(1) CAR RAN ROUGH IN ANY GEAR WHEN TRYING TO MAINTAIN SPEED (2) I TOOK IT TO THE DEALER IMMEDIATELY BECAUSE I COULD NOT STAND IT (3) $1409 REPAIR TO REPLACE THE ELECTRONIC THROTTLE MODULE. I WAS TOLD IF I DID NOT REPLACE IT THE CAR WOULD STALL AND BE UNDRIVEABLE. *NM

NHTSA ODI #10131088

Official recalls

8

21V766000 · Air Bags:frontal:driver Side:inflator Module

Sep 30, 2021

Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.

20V681000 · Air Bags:frontal:driver Side:inflator Module

Nov 4, 2020

Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands. The driver side frontal air bag inflator may rupture, sending metal fragments into the passage compartment, when the driver side air bag is deployed.

Consequence & remedy

Consequence: Metal fragments can strike vehicle occupants increasing the risk of serious injury or death.

Remedy: Volvo Car will notify owners, and dealers will replace the driver side air bag module, free of charge. The recall began April 20, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10058.

10V566000 · Equipment:electrical:navigational System(global Positioning System)

Nov 8, 2010

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Consequence & remedy

Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

09V483000 · Fuel System, Gasoline:delivery:fuel Pump

Dec 18, 2009

VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.

Consequence & remedy

Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

07V152000 · Fuel System, Gasoline:delivery:fuel Pump

Apr 5, 2007

ON CERTAIN VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA, DUE TO THE COMBINATION OF FUEL QUALITY AND CLIMATE CONDITIONS, THE FUEL PUMP MAY, IN CERTAIN CASES, EXPERIENCE A REDUCED FUNCTIONALITY. THE MOST COMMON SYMPTOMS WOULD BE FUEL ODOR.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL PUMP FREE OF CHARGE. THE RECALL BEGAN ON JULY 10, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

06V441000 · Vehicle Speed Control

Nov 15, 2006

ON CERTAIN PASSENGER VEHICLES, A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING, AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.

Consequence & remedy

Consequence: THIS RESULTED IN A HIGH NUMBER OF VEHICLES GOING INTO THE LIMP HOME MODE WITHOUT NEED.

Remedy: DEALERS WILL INSTALL THE CURRENT SOFTWARE UPGRADE ONTO THE INVOLVED VEHICLES. THE RECALL BEGAN ON DECEMBER 29, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

04V451000 · Engine And Engine Cooling:cooling System:fan

Sep 13, 2004

ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, UNDER CERTAIN OPERATING CONDITIONS, SOME ELECTRIC COOLING FANS MAY OVERHEAT POTENTIALLY CAUSING HEAT DAMAGE AND, IN RARE INSTANCES, A FIRE IN THE ENGINE COMPARTMENT.

Consequence & remedy

Consequence: A FIRE IN THE ENGINE COMPARTMENT COULD OCCUR.

Remedy: DEALERS WILL REPLACE THE COOLING FAN. THE RECALL BEGAN ON NOVEMBER 29, 2004. CUSTOMERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.

03V284000 · Equipment:other:labels

Aug 1, 2003

CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

Remedy: OWNERS WILL RECEIVE A LETTER/PACKAGE CONSISTING OF THE SECOND ISOFIX GUIDE WITH INSTALLATION INSTRUCTIONS, AND IN CERTAIN CASES, THE CORRECTED OWNER'S MANUAL MAY BE PROVIDED. IF THE OWNER WANTS TO TAKE THEIR VEHICLE TO A VOLVO DEALER FOR INSTALLATION OF THE GUIDE, IT WILL BE PERFORMED AT NO CHARGE TO THE OWNER. OWNER NOTIFICATION BEGAN ON DECEMBER 19, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE06053 · Fuel Pump Leakage

Opened Nov 15, 2006 · Closed Apr 5, 2007

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Gasoline:storage:tank Assembly

VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED

Additional source detail variants (3)

Fuel System, Gasoline:delivery:fuel Pump

VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED

Fuel System, Gasoline:storage:tank Assembly

VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED

Fuel System, Gasoline

VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED

EA05021 · Throttle Control Malfunction

Opened Dec 6, 2005 · Closed Dec 12, 2006

Status: closed (inferred from source dates) · Vehicle Speed Control

ON NOVEMBER 14, 2006 VOLVO SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA CONCERNING ETM FAILURES IN MODEL YEAR (MY) 1999 THROUGH 2001 VOLVO MODELS (NOT INCLUDING THE S40 AND V40), MY 2002 S60 AND V70 WITH NATURALLY ASPIRATED ENGINES AND MY 2002 V70S.ACCORDING TO VOLVO, ?A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.VOLVO FURTHER STATED THAT,THIS RESULTED IN A HIGH NUMBER OF THESE VEHICLES GOING INTO LIMP HOME MODE WITHOUT NEED.?VOLVO INDICATED THAT THIS WAS THE MOST SEVERE CONSEQUENCE OF AN ETM FAULT IN THE SUBJECT VEHICLES.THE RECALL REMEDY IS A SOFTWARE UPGRADE INTRODUCED BY VOLVO ON MARCH 16, 2006 IN A CUSTOMER SATISFACTION PROGRAM.AT THE TIME OF THE NOTIFICATION 161,202 VEHICLES OF THE POPULATION OF 331,301 HAD ALREADY HAD THE SOFTWARE UPLOADED AND WERE THEREFORE NOT INCLUDED IN THE POPULATION COUNT OF THE RECALL. ODI?S ANALYSIS OF COMPLAINTS TO ODI AND VOLVO, VOLVO FIELD REPORTS AND WARRANTY DATA FOUND THAT ETM FAILURE COULD RESULT IN (1) ENGINE STALL; (2) MECHANICAL LIMP MODE; (3) LUNGING FORWARD DURING LOW-SPEED DRIVING MANEUVERS; AND (4) FALTERING DURING HIGH SPEED MERGES OR WHEN CROSSING TRAFFIC.ODI IDENTIFIED 12 CRASHES RELATED TO ETM FAILURE, WITH 6 CAUSED BY LUNGING INCIDENTS, 3 CAUSED BY STALLING INCIDENTS, 2 CAUSED BY MECHANICAL LIMP MODE AND 1 FROM THE FALTERING CONDITION.ODI'S ANALYSIS OF COMPLAINT DATA AND INFORMATION OBTAINED FROM CONSUMER INTERVIEWS IDENTIFIED 1,289 INCIDENTS WITH SAFETY RELATED CONSEQUENCES (389.1 PER 100,000 VEHICLES), INCLUDING 479 INVOLVING ENGINE STALL (144.6 PER 100,000 VEHICLES) AND 729 INVOLVING MECHANICAL LIMP MODE (220.0 PER 100,000 VEHICLES).ODI'S ANALYSIS OF WARRANTY CLAIM NARRATIVE TEXT SHOWS AT LEAST 14,965 WARRANTY CLAIMS WITH CODES INDICATING AN ETM FAULT RESULTING IN VEHICLE OPERATION IN MECHANICAL LIMP MODE (4.5% OF THE SUBJECT VEHICLES). VOLVO?S RECALL ADDRESSES ODI?S SAFETY CONCERNS WITH ETM FAILURES.ODI WILL CONTINUE TO MONITOR THE SUBJECT VEHICLES TO DETERMINE IF ADDITIONAL ACTION IS REQUIRED.THIS ENGINEERING ANALYSIS IS CLOSED.

PE05041 · Throttle Control Malfunction

Opened Jul 26, 2005 · Closed Dec 7, 2005

Status: closed (inferred from source dates) · Vehicle Speed Control

PE05-041 WAS OPENED ON JULY, 26, 2005, BASED ON 136 CONSUMER COMPLAINTS TO ODI ALLEGING THROTTLE CONTROL MALFUNCTIONS IN THE SUBJECT VEHICLES.ODI HAS NOW RECEIVED 591 COMPLAINTS OF ETM FAILURES WHICH ALLEGE SYMPTOMS WITH POTENTIAL SAFETY RELATED CONSEQUENCES.THESE INCLUDE ALLEGATIONS OF ENGINE STALL, VEHICLE SURGING FORWARD WITHOUT ACCELERATOR INPUT, VEHICLE HESITATION UPON ACCELERATION AND SUDDEN AND UNEXPECTED TRANSITION INTO REDUCED PERFORMANCE OPERATION (LIMP MODE).VOLVO SUBMITTED OVER 2,900 COMPLAINTS CONCERNING THE ETM IN THE SUBJECT VEHICLES DURING PE05-041.ODI'S PRELIMINARY ANALYSIS OF A SAMPLE THE VOLVO COMPLAINTS IDENTIFIED APPROXIMATELY 55 PERCENT WITH ONE OR MORE OF THE SYMPTOMS DESCRIBED ABOVE.ODI IS CONTINUING ITS ASSESSMENT OF THE INFORMATION CONTAINED IN THE VOLVO COMPLAINTS. IN NOVEMBER 2005, TO RESOLVE AN INVESTIGATION BY THE CALIFORNIA AIR RESOURCES BOARD, VOLVO ANNOUNCED THAT IT WOULD EXTEND THE WARRANTY COVERAGE TO 10 YEARS / 200,000 MILES FOR THE ETM IN APPROXIMATELY 356,000 MODEL YEAR 1999 THROUGH 2002 PASSENGER CARS SOLD IN THE UNITED STATES AND CANADA.UNDER VOLVO'S POLICY, VEHICLES THAT EXPERIENCE ETM FAILURES WILL RECEIVE A VARIETY OF REPAIRS INCLUDING ETM CLEANING, REPROGRAMMING THE ENGINE CONTROL MODULE AND/OR REPLACEMENT OF THE ETM. THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA05-021) TO CONTINUE TO ASSESS THE SAFETY CONSEQUENCES OF ETM FAILURES IN THE SUBJECT VEHICLES.