NHTSA owner reports · September 18, 2026 snapshot.
Power Train complaints
22 reportsClear category filter60,045 miles · Aug 27, 2008
Power Train
I HAD SLIGHT JERKING AND SLIPPING DURING RECENT TWO YEARS. BUT SINCE THIS MONTH (AUG. 2008), MY 2001 S60 T5 BECOMES WORSE WITH FREQUENT JERKING AND SLIPPING DURING TRAFFIC AND ACCELERATING FROM A STOP. DRIVING WITH THOSE SYMPTOMS IS VERY DANGEROUS. VISITED DEALER SHOP FOR SEVERAL TIMES, THE SUGGESTIONS WERE ALWAYS NEW TRANSMISSI…
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I HAD SLIGHT JERKING AND SLIPPING DURING RECENT TWO YEARS. BUT SINCE THIS MONTH (AUG. 2008), MY 2001 S60 T5 BECOMES WORSE WITH FREQUENT JERKING AND SLIPPING DURING TRAFFIC AND ACCELERATING FROM A STOP. DRIVING WITH THOSE SYMPTOMS IS VERY DANGEROUS. VISITED DEALER SHOP FOR SEVERAL TIMES, THE SUGGESTIONS WERE ALWAYS NEW TRANSMISSION REPLACEMENT WHICH COST OVER $4,000. I WAS ALSO TOLD MANY S60 2001 AND LATER HAVE THE SIMILAR PROBLEMS. I THINK THE VOLVO BUILDER MUST BE RESPONSIBLE FOR THIS SAFETY RELATED BAD PART MANUFACTURER ISSUE. *TR
NHTSA ODI #10239982
95,000 miles · Jul 14, 2008
Power Train
FAULTY VOLVO S60 TRANSMISSION THE CAR HAS NO GAS/POWER THEN SUDDENLY JERKS INTO 1ST AND 2ND GEAR. THERE WAS TROUBLE EARLY ON WHILE IT WAS UNDER WARRANTY BUT THE DEALERSHIP DOWNPLAYED THE PROBLEM AND DIDN'T TELL ME IT HAD ANYTHING TO DO WITH THE TRANSMISSION. *TR
NHTSA ODI #10234315
69,170 miles · May 19, 2008
Power TrainSuspension
2001 VOLVO S60 2.4T BOUGHT AS VOLVO CERTIFIED PRE-OWNED FROM DEALER WITH 47,000 MILES. NOW HAS 69,170 AND NEED NEW TRANSMISSION, RIGHT AXLE, RIGHT CV JOINT, REAR SEAL, MOTOR MOUNTS. HAD COMPLAINED ABOUT POOR ACCELERATION, ROUGH SHIFTING, ROLLING IN PARK BEFORE EXTENDED WARRANTY RAN OUT AND DEALER DID NOT FIX, NOW OUT OF WARRAN…
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2001 VOLVO S60 2.4T BOUGHT AS VOLVO CERTIFIED PRE-OWNED FROM DEALER WITH 47,000 MILES. NOW HAS 69,170 AND NEED NEW TRANSMISSION, RIGHT AXLE, RIGHT CV JOINT, REAR SEAL, MOTOR MOUNTS. HAD COMPLAINED ABOUT POOR ACCELERATION, ROUGH SHIFTING, ROLLING IN PARK BEFORE EXTENDED WARRANTY RAN OUT AND DEALER DID NOT FIX, NOW OUT OF WARRANTY, THEY ACKNOWLEDGE THE PROBLEMS EXISTS AND I WILL HAVE TO PAY TO FIX. *TR
NHTSA ODI #10228208
Mileage unknown · Aug 28, 2007
Power Train
2001VOLVO S60 TURBO - TRANSMISSION SLIPPING; HAVING PROBLEMS CHANGING GEARS; EITHER IT IS STRAINING TO CHANGE GEARS OR I HEAR AND FEEL A LOUD (CLUNCK). PROBLEM HAPPENS A LOT IN STOP AND GO TRAFFIC. DEALER SAYS I NEED TO REPLACE THE TRANSMISSION AT A COST OF $4000. READ OTHER FORUMS AND OTHER VOLVO OWNERS ARE HAVING THE SAME …
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2001VOLVO S60 TURBO - TRANSMISSION SLIPPING; HAVING PROBLEMS CHANGING GEARS; EITHER IT IS STRAINING TO CHANGE GEARS OR I HEAR AND FEEL A LOUD (CLUNCK). PROBLEM HAPPENS A LOT IN STOP AND GO TRAFFIC. DEALER SAYS I NEED TO REPLACE THE TRANSMISSION AT A COST OF $4000. READ OTHER FORUMS AND OTHER VOLVO OWNERS ARE HAVING THE SAME PROBLEMS. *JB
NHTSA ODI #10201021
50,000 miles · Dec 10, 2006
Electrical SystemPower Train
INTERMITTENT PROBLEM. 2001 VOLVO S60 T5. VEHICLE WILL FAIL TO SHIFT GEARS WHEN ACCELERATING. USUALLY OCCURS WHEN PROCEEDING FROM A STOP, USUALLY WHEN TURNING. TOOK VEHICLE TO THE DEALER, PRINCETON VOLVO, AND ALTHOUGH THEIR MECHANIC EXPERIENCED THE PROBLEM, THEY INDICATED THAT THEY DID NOT KNOW WHAT COULD CAUSE THE PROBLEM. N…
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INTERMITTENT PROBLEM. 2001 VOLVO S60 T5. VEHICLE WILL FAIL TO SHIFT GEARS WHEN ACCELERATING. USUALLY OCCURS WHEN PROCEEDING FROM A STOP, USUALLY WHEN TURNING. TOOK VEHICLE TO THE DEALER, PRINCETON VOLVO, AND ALTHOUGH THEIR MECHANIC EXPERIENCED THE PROBLEM, THEY INDICATED THAT THEY DID NOT KNOW WHAT COULD CAUSE THE PROBLEM. NOW I LEARN THAT VOLVO HAS HAD NUMEROUS REPORTED SIMILAR PROBLEMS, USUALLY INVOLVING THE ELECTRONIC THROTTLE CONTROL MODULATOR. IT SHOULD ALSO BE NOTED THAT THE AFORESAID DEALER ATTEMPTED TO REMEDY THE PROBLEM BY MAKING A SOFTWARE CHANGE, BUT THIS ONLY MADE THE PROBLEM WORSE. *JB
NHTSA ODI #10175703
66,000 miles · Oct 18, 2006
Power Train
TRANSMISSION FAILURE IN 2001 VOLVO S-60 AWD. *NM
NHTSA ODI #10171281
53,000 miles · Jul 31, 2006
Engine And Engine CoolingPower TrainVehicle Speed Control
AT 53,000 MILES (FEBRUARY 2006) MY CHECK ENGINE LIGHT, SERVICE TRANSMISSION LIGHT AND URGENT SERVICE WARNING LIGHTS CAME ON AT THE SAME TIME. HOWEVER, I WAS I NOT EXPERIENCING ANY NOTICEABLE DRIVABILITY ISSUES. (WITH THE EXCEPTION OF SOME SLIGHTLY ROUGH GEAR SHIFTING - BUT I DIDN'T THINK MUCH OF IT). THE DEALER TOLD ME THAT T…
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AT 53,000 MILES (FEBRUARY 2006) MY CHECK ENGINE LIGHT, SERVICE TRANSMISSION LIGHT AND URGENT SERVICE WARNING LIGHTS CAME ON AT THE SAME TIME. HOWEVER, I WAS I NOT EXPERIENCING ANY NOTICEABLE DRIVABILITY ISSUES. (WITH THE EXCEPTION OF SOME SLIGHTLY ROUGH GEAR SHIFTING - BUT I DIDN'T THINK MUCH OF IT). THE DEALER TOLD ME THAT THE FAULT CODE WAS RELATED TO MY TRANSMISSION AND THAT I NEED A SOFTWARE UPGRADE TO MY TCM (TRANSMISSION CONTROL MODULE). IF THE FAULT CODE RETURNED AFTER THE UPGRADE, MY TRANSMISSION WOULD HAVE TO BE REPLACED. AND THAT MOST LIKELY (99.9%) THE SOFTWARE UPGRADE WOULD CORRECT THE PROBLEM. IN ADDITION, I HAD TO PAY $340 FOR THE SOFTWARE UPGRADE BECAUSE I WAS 6 MONTHS / 3,000 MILES OUT OF WARRANTY AND SOFTWARE ISSUES WHERE NOT COVERED BY THE EXTENDED WARRANTY (3RD PARTY - EASYCARE -[VIA FORD]). A FEW WEEKS LATER (3/5/06), THE CHECK ENGINE COMES ON AGAIN AND THE DRIVABILITY DETERIORATES RAPIDLY ON MY TRIP HOME FROM WORK. HIGH RPM'S - LITTLE POWER - ABRUPT SHIFTING. FORTUNATELY, I WAS CLOSE TO HOME (WITHIN 1 MILE). IT FELT LIKE THE TRANSMISSION FELL APART. I BROUGHT IT TO THE DEALER (3/8/06), AFTER TWO DAYS OF 'TESTING', I'M TOLD THE ETM WAS REPLACED AT NO CHARGE AND TO COME PICK UP THE CAR. I PICKED IT UP AND COULD NOT LEAVE THE DEALER DRIVEWAY. THEY APOLOGIZED PROFUSELY AND SAID THE ETM WAS REPLACED BUT NOTICED THAT THERE IS STILL A PROBLEM. AFTER A FEW DAYS OF TROUBLESHOOTING BY THE DEALER, I WAS INFORMED THAT THE CAR NEEDED A NEW TRANSMISSION (AND I HAD TO PAY AN ADDITIONAL $200 FOR EXTENDED WARRANTY CO-PAY). *NM
NHTSA ODI #10164035
91,000 miles · Feb 28, 2006
Engine And Engine CoolingPower Train
DT*: THE CONTACT STATED WHILE DRIVING AT NO PARTICULAR SPEED, THE ENGINE OIL PRESSURE LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION. THE DEALER DETERMINED METAL SHAVINGS WERE PRESENT IN THE OIL PAN RESULTING IN THE ENGINE NEEDING REPLACED AND NO REPAIRS WERE MADE. ADDITIONALLY, THE TRANSMISSION WOULD …
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DT*: THE CONTACT STATED WHILE DRIVING AT NO PARTICULAR SPEED, THE ENGINE OIL PRESSURE LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION. THE DEALER DETERMINED METAL SHAVINGS WERE PRESENT IN THE OIL PAN RESULTING IN THE ENGINE NEEDING REPLACED AND NO REPAIRS WERE MADE. ADDITIONALLY, THE TRANSMISSION WOULD NOT INTERMITTENTLY SHIFT OUT OF PARK. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION AND REPAIR.
NHTSA ODI #10151410
32,000 miles · Oct 25, 2005
Power Train
STOPPED TO DROP OFF PASSENGER, WHEN ATTEMPTED TO PULL AWAY, TRANSMISSION FAILED TO ENGAGE. TURNED VEHICLE OFF TO CHECK IT. ON RESTART ENGAGED FINE. APPROX 1/2 MILE DOWN THE ROAD, TRANSMISSION FAILED AGAIN WHILE VEHICLE WAS IN MOTION. COASTED TO THE SIDE OF THE ROAD, TURNED VEHICLE OFF FOR A FEW MINUTES, ON RESTART TRANSMISSI…
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STOPPED TO DROP OFF PASSENGER, WHEN ATTEMPTED TO PULL AWAY, TRANSMISSION FAILED TO ENGAGE. TURNED VEHICLE OFF TO CHECK IT. ON RESTART ENGAGED FINE. APPROX 1/2 MILE DOWN THE ROAD, TRANSMISSION FAILED AGAIN WHILE VEHICLE WAS IN MOTION. COASTED TO THE SIDE OF THE ROAD, TURNED VEHICLE OFF FOR A FEW MINUTES, ON RESTART TRANSMISSION ONCE AGAIN ENGAGED FOR ME TO GO A FEW HUNDRED FEET TO SAFETY. VEHICLE WAS TOWED TO DEALERSHIP WHICH DIAGNOSED THE TRANSMISSION WITH 'INTERNAL FAULTS' WHICH WOULD REQUIRE A COMPLETE REPLACEMENT OF THE TRANSMISSION. THE VEHICLE IN QUESTION HAS NEVER HAD ANY WARNINGS THAT THE TRANSMISSION WAS FAILING, NOR HAD IT EVER HESITATED TO ENGAGE PRIOR TO IT'S COMPLETE FAILURE. THE VEHICLE IS 4 1/2 YEARS OLD WITH ONLY 32K MILES. *NM
NHTSA ODI #10140691
23,000 miles · Jan 22, 2004
Power Train
TRANSMISSION FAILURE WHILE DRIVING 0 THIS HAS HAPPENED AT BOTH LOW AND HIGH SPEEDS. THIS IS THE FORTH TIME IN TWO YEARS THAT MY VOLVO S60 2.4 HAS HAD THIS TYPE OF FAILURE. THREE TIMES BEFORE IT HAS SUPPOSEDLY BEEN REPAIRED - BUT YET AGAIN IT THE TRANSMISSION HAS FAILED. THREE TIMES IN HEAVY TRAFFIC SITUATIONS - THREE TIMES PU…
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TRANSMISSION FAILURE WHILE DRIVING 0 THIS HAS HAPPENED AT BOTH LOW AND HIGH SPEEDS. THIS IS THE FORTH TIME IN TWO YEARS THAT MY VOLVO S60 2.4 HAS HAD THIS TYPE OF FAILURE. THREE TIMES BEFORE IT HAS SUPPOSEDLY BEEN REPAIRED - BUT YET AGAIN IT THE TRANSMISSION HAS FAILED. THREE TIMES IN HEAVY TRAFFIC SITUATIONS - THREE TIMES PUTTING MYSELF IN JEOPARDY. VOLVO SEEMS INCAPABLE OF FIXING THIS VERY DANGEROUS PROBLEM.AK
NHTSA ODI #10054688
Official recalls
8Sep 30, 2021
Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Remedy: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.
Nov 4, 2020
Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands. The driver side frontal air bag inflator may rupture, sending metal fragments into the passage compartment, when the driver side air bag is deployed.
Consequence & remedy
Consequence: Metal fragments can strike vehicle occupants increasing the risk of serious injury or death.
Remedy: Volvo Car will notify owners, and dealers will replace the driver side air bag module, free of charge. The recall began April 20, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10058.
Nov 8, 2010
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Consequence & remedy
Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.
Dec 18, 2009
VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.
Consequence & remedy
Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Apr 5, 2007
ON CERTAIN VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA, DUE TO THE COMBINATION OF FUEL QUALITY AND CLIMATE CONDITIONS, THE FUEL PUMP MAY, IN CERTAIN CASES, EXPERIENCE A REDUCED FUNCTIONALITY. THE MOST COMMON SYMPTOMS WOULD BE FUEL ODOR.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL PUMP FREE OF CHARGE. THE RECALL BEGAN ON JULY 10, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Nov 15, 2006
ON CERTAIN PASSENGER VEHICLES, A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING, AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.
Consequence & remedy
Consequence: THIS RESULTED IN A HIGH NUMBER OF VEHICLES GOING INTO THE LIMP HOME MODE WITHOUT NEED.
Remedy: DEALERS WILL INSTALL THE CURRENT SOFTWARE UPGRADE ONTO THE INVOLVED VEHICLES. THE RECALL BEGAN ON DECEMBER 29, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Sep 13, 2004
ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, UNDER CERTAIN OPERATING CONDITIONS, SOME ELECTRIC COOLING FANS MAY OVERHEAT POTENTIALLY CAUSING HEAT DAMAGE AND, IN RARE INSTANCES, A FIRE IN THE ENGINE COMPARTMENT.
Consequence & remedy
Consequence: A FIRE IN THE ENGINE COMPARTMENT COULD OCCUR.
Remedy: DEALERS WILL REPLACE THE COOLING FAN. THE RECALL BEGAN ON NOVEMBER 29, 2004. CUSTOMERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
Aug 1, 2003
CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.
Consequence & remedy
Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.
Remedy: OWNERS WILL RECEIVE A LETTER/PACKAGE CONSISTING OF THE SECOND ISOFIX GUIDE WITH INSTALLATION INSTRUCTIONS, AND IN CERTAIN CASES, THE CORRECTED OWNER'S MANUAL MAY BE PROVIDED. IF THE OWNER WANTS TO TAKE THEIR VEHICLE TO A VOLVO DEALER FOR INSTALLATION OF THE GUIDE, IT WILL BE PERFORMED AT NO CHARGE TO THE OWNER. OWNER NOTIFICATION BEGAN ON DECEMBER 19, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3PE06053 · Fuel Pump Leakage
Opened Nov 15, 2006 · Closed Apr 5, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Gasoline:storage:tank Assembly
VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED
Additional source detail variants (3)
Fuel System, Gasoline:delivery:fuel Pump
VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED
Fuel System, Gasoline:storage:tank Assembly
VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED
Fuel System, Gasoline
VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED
EA05021 · Throttle Control Malfunction
Opened Dec 6, 2005 · Closed Dec 12, 2006
Status: closed (inferred from source dates) · Vehicle Speed Control
ON NOVEMBER 14, 2006 VOLVO SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA CONCERNING ETM FAILURES IN MODEL YEAR (MY) 1999 THROUGH 2001 VOLVO MODELS (NOT INCLUDING THE S40 AND V40), MY 2002 S60 AND V70 WITH NATURALLY ASPIRATED ENGINES AND MY 2002 V70S.ACCORDING TO VOLVO, ?A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.VOLVO FURTHER STATED THAT,THIS RESULTED IN A HIGH NUMBER OF THESE VEHICLES GOING INTO LIMP HOME MODE WITHOUT NEED.?VOLVO INDICATED THAT THIS WAS THE MOST SEVERE CONSEQUENCE OF AN ETM FAULT IN THE SUBJECT VEHICLES.THE RECALL REMEDY IS A SOFTWARE UPGRADE INTRODUCED BY VOLVO ON MARCH 16, 2006 IN A CUSTOMER SATISFACTION PROGRAM.AT THE TIME OF THE NOTIFICATION 161,202 VEHICLES OF THE POPULATION OF 331,301 HAD ALREADY HAD THE SOFTWARE UPLOADED AND WERE THEREFORE NOT INCLUDED IN THE POPULATION COUNT OF THE RECALL. ODI?S ANALYSIS OF COMPLAINTS TO ODI AND VOLVO, VOLVO FIELD REPORTS AND WARRANTY DATA FOUND THAT ETM FAILURE COULD RESULT IN (1) ENGINE STALL; (2) MECHANICAL LIMP MODE; (3) LUNGING FORWARD DURING LOW-SPEED DRIVING MANEUVERS; AND (4) FALTERING DURING HIGH SPEED MERGES OR WHEN CROSSING TRAFFIC.ODI IDENTIFIED 12 CRASHES RELATED TO ETM FAILURE, WITH 6 CAUSED BY LUNGING INCIDENTS, 3 CAUSED BY STALLING INCIDENTS, 2 CAUSED BY MECHANICAL LIMP MODE AND 1 FROM THE FALTERING CONDITION.ODI'S ANALYSIS OF COMPLAINT DATA AND INFORMATION OBTAINED FROM CONSUMER INTERVIEWS IDENTIFIED 1,289 INCIDENTS WITH SAFETY RELATED CONSEQUENCES (389.1 PER 100,000 VEHICLES), INCLUDING 479 INVOLVING ENGINE STALL (144.6 PER 100,000 VEHICLES) AND 729 INVOLVING MECHANICAL LIMP MODE (220.0 PER 100,000 VEHICLES).ODI'S ANALYSIS OF WARRANTY CLAIM NARRATIVE TEXT SHOWS AT LEAST 14,965 WARRANTY CLAIMS WITH CODES INDICATING AN ETM FAULT RESULTING IN VEHICLE OPERATION IN MECHANICAL LIMP MODE (4.5% OF THE SUBJECT VEHICLES). VOLVO?S RECALL ADDRESSES ODI?S SAFETY CONCERNS WITH ETM FAILURES.ODI WILL CONTINUE TO MONITOR THE SUBJECT VEHICLES TO DETERMINE IF ADDITIONAL ACTION IS REQUIRED.THIS ENGINEERING ANALYSIS IS CLOSED.
PE05041 · Throttle Control Malfunction
Opened Jul 26, 2005 · Closed Dec 7, 2005
Status: closed (inferred from source dates) · Vehicle Speed Control
PE05-041 WAS OPENED ON JULY, 26, 2005, BASED ON 136 CONSUMER COMPLAINTS TO ODI ALLEGING THROTTLE CONTROL MALFUNCTIONS IN THE SUBJECT VEHICLES.ODI HAS NOW RECEIVED 591 COMPLAINTS OF ETM FAILURES WHICH ALLEGE SYMPTOMS WITH POTENTIAL SAFETY RELATED CONSEQUENCES.THESE INCLUDE ALLEGATIONS OF ENGINE STALL, VEHICLE SURGING FORWARD WITHOUT ACCELERATOR INPUT, VEHICLE HESITATION UPON ACCELERATION AND SUDDEN AND UNEXPECTED TRANSITION INTO REDUCED PERFORMANCE OPERATION (LIMP MODE).VOLVO SUBMITTED OVER 2,900 COMPLAINTS CONCERNING THE ETM IN THE SUBJECT VEHICLES DURING PE05-041.ODI'S PRELIMINARY ANALYSIS OF A SAMPLE THE VOLVO COMPLAINTS IDENTIFIED APPROXIMATELY 55 PERCENT WITH ONE OR MORE OF THE SYMPTOMS DESCRIBED ABOVE.ODI IS CONTINUING ITS ASSESSMENT OF THE INFORMATION CONTAINED IN THE VOLVO COMPLAINTS. IN NOVEMBER 2005, TO RESOLVE AN INVESTIGATION BY THE CALIFORNIA AIR RESOURCES BOARD, VOLVO ANNOUNCED THAT IT WOULD EXTEND THE WARRANTY COVERAGE TO 10 YEARS / 200,000 MILES FOR THE ETM IN APPROXIMATELY 356,000 MODEL YEAR 1999 THROUGH 2002 PASSENGER CARS SOLD IN THE UNITED STATES AND CANADA.UNDER VOLVO'S POLICY, VEHICLES THAT EXPERIENCE ETM FAILURES WILL RECEIVE A VARIETY OF REPAIRS INCLUDING ETM CLEANING, REPROGRAMMING THE ENGINE CONTROL MODULE AND/OR REPLACEMENT OF THE ETM. THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA05-021) TO CONTINUE TO ASSESS THE SAFETY CONSEQUENCES OF ETM FAILURES IN THE SUBJECT VEHICLES.
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