NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
148 reports44,867 miles · Mar 28, 2009
Engine And Engine Cooling
MY VW PASSAT WAGON GLS TDI (DIESEL) ENGINE HAS BEEN MAKING A LOUD NOISE AND VIBRATION AT STOP OVER THE LAST YEAR AND WORSENED UNTIL I HAD IT REPAIRED. I TOOK IT TO AN INDEPENDENT AUTO SHOP AND WAS TOLD THE CHAIN DRIVEN OIL PUMP AND TENSIONERS WERE MAKING THE NOISE. THE BRILLIANT MECHANIC REPLACED THE PARTS WITH A GEAR DRIVEN OIL…
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MY VW PASSAT WAGON GLS TDI (DIESEL) ENGINE HAS BEEN MAKING A LOUD NOISE AND VIBRATION AT STOP OVER THE LAST YEAR AND WORSENED UNTIL I HAD IT REPAIRED. I TOOK IT TO AN INDEPENDENT AUTO SHOP AND WAS TOLD THE CHAIN DRIVEN OIL PUMP AND TENSIONERS WERE MAKING THE NOISE. THE BRILLIANT MECHANIC REPLACED THE PARTS WITH A GEAR DRIVEN OIL PUMP AND THE VIBRATIONS AND NOISE STOPPED. I THINK THIS IS A DESIGN FLAW AND SHOULD BE RECALLED BY VW. THE MECHANIC SAID THAT THE OIL PUMP CHAIN TENSIONERS WERE CLOSE TO BREAKING. *TR
NHTSA ODI #10263307
77,000 miles · Mar 25, 2009
Engine And Engine Cooling
2005 VW PASSAT TDI HEATER CORE FAILURE, A COMMON VW RECALL PROBLEM. *TR
NHTSA ODI #10263034
94,000 miles · Mar 17, 2009
Engine And Engine Cooling
NVS-216 MEC AND REF. # IS 10257848 VW 2005 PASSAT TDI BALANCE SHAFT REPLACEMENT THIS WAS A VERY EXPENSIVE REPAIR($3200)OT AVOID A CATASTROPHIC FAILURE OF THE ENGINE AT ANY SPEED THAT COULD RESULT IN TOTAL LOSE OF CONTROL. THIS IS A DESIGN FLAW BY VW AND SHOULD BE REPLACE AT THEIR COST! *TR
NHTSA ODI #10262200
41,000 miles · Mar 11, 2009
Engine And Engine Cooling
EXCESSIVE NOISE FROM OIL PUMP, CHAIN UNIT, AND CHAIN (AND POSSIBLY BALANCE SHAFT) DUE TO ORIGINAL EQUIPMENT DESIGN. I BELIEVE A FAILURE IS IMMINENT AND WITHIN 100 MILES. FAILURE OF THE BALANCE SHAFT ASSEMBLY AND THE ENGINE OIL PUMP SYSTEM DRIVE CAN LEAD TO CATASTROPHIC ENGINE FAILURE WITH LOSS OF OIL PRESSURE, BROKEN OIL P…
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EXCESSIVE NOISE FROM OIL PUMP, CHAIN UNIT, AND CHAIN (AND POSSIBLY BALANCE SHAFT) DUE TO ORIGINAL EQUIPMENT DESIGN. I BELIEVE A FAILURE IS IMMINENT AND WITHIN 100 MILES. FAILURE OF THE BALANCE SHAFT ASSEMBLY AND THE ENGINE OIL PUMP SYSTEM DRIVE CAN LEAD TO CATASTROPHIC ENGINE FAILURE WITH LOSS OF OIL PRESSURE, BROKEN OIL PAN, BROKEN FRONT ENGINE SEAL FLANGE, AND DAMAGED CRANKSHAFT. THIS CAN RESULT IN DAMAGE TO THE EXTENT THAT THE ENGINE MUST BE REPLACED. IF THIS OCCURS WHILE THE VEHICLE IS IN TRAFFIC, IT CAN LEAD TO A COLLISION WITH INJURIES OR DEATHS. MY VEHICLE IS STILL UNDER WARRANTY, HOWEVER, IT IS UNCLEAR THAT THE EXTENSIVE PARTS AND LABOR TO REPAIR WILL BE CORRECTED BY VW DEALER DUE TO THE LIMITED NUMBER OF VEHICLES SUCH AS THIS IN NORTH AMERICA. *TR
NHTSA ODI #10261575
57,050 miles · Mar 4, 2009
Fuel System, DieselPower Train
THE FAILURE IS WITH (1) THE BALANCE SHAFT OIL PUMP CHAIN DRIVE SYSTEM ON THE VW PASSAT 2.0 TDI DIESEL AUTOMOBILE. THE FAILURE HAS OCCURRED NUMEROUS TIME TO OTHER VW OWNERS AND PRESENT AN IMMINENT THREAT TO VEHICLE SAFETY SHOULD SUCH FAILURE OCCUR IN HEAVY TRAFFIC. (2) CERAMIC GLOW PLUGS FOR THE TDI DIESEL ENGINE HAVE A TENDENC…
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THE FAILURE IS WITH (1) THE BALANCE SHAFT OIL PUMP CHAIN DRIVE SYSTEM ON THE VW PASSAT 2.0 TDI DIESEL AUTOMOBILE. THE FAILURE HAS OCCURRED NUMEROUS TIME TO OTHER VW OWNERS AND PRESENT AN IMMINENT THREAT TO VEHICLE SAFETY SHOULD SUCH FAILURE OCCUR IN HEAVY TRAFFIC. (2) CERAMIC GLOW PLUGS FOR THE TDI DIESEL ENGINE HAVE A TENDENCY TO BREAK OFF AND CAUSE CATASTROPHIC DAMAGE TO A RUNNING ENGINE. BOTH DEFECTS HAVE BEEN RECOGNIZED BY VWOA AS EVIDENCED BY UPGRADES MADE TO THEIR EUROPEAN CUSTOMERS. HOWEVER VWOA IS TOTALLY IGNORING THE AMERICAN CUSTOMERS AND RESULTING IN EXORBITANT REPAIR PRICES. VW CONTINUES TO VIOLATE EPA RULE BY NOT RELEASING ECU REFLASH DATA TO NON VW SERVICE FACILITIES, HERE AGAIN CAPITALIZING ON A KNOWN DESIGN FLAW. LET IT BE KNOW THAT ONLY THE SYMPTOMS OF THESE IMPENDING FAILURES HAVE OCCURRED AT THIS POINT IN TIME. JUDGING FROM REPORTS OF OTHERS WHO HAVE SUFFERED ALREADY THIS VEHICLE IS IN IMMANENT DANGER. *TR
NHTSA ODI #10260690
66,000 miles · Feb 26, 2009
Engine And Engine Cooling
THE BALANCE SHAFTS IN THIS ENGINE ARE DRIVEN BY A HEX SHAFT OFF THE CHAIN DRIVEN OIL PUMP. THIS UNFORTUNATE DESIGN SUBJECTS THE CHAIN TO STRESSES IT CANNOT WITHSTAND. MY OWN PASSAT HAD THE OIL PUMP AND BALANCE SHAFT REPLACED 2/16/09 WITH LESS THAN 65,000 MILES. THANKFULLY, A GOOD MECHANIC DETECTED THE PROBLEM BEFORE I HAD A …
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THE BALANCE SHAFTS IN THIS ENGINE ARE DRIVEN BY A HEX SHAFT OFF THE CHAIN DRIVEN OIL PUMP. THIS UNFORTUNATE DESIGN SUBJECTS THE CHAIN TO STRESSES IT CANNOT WITHSTAND. MY OWN PASSAT HAD THE OIL PUMP AND BALANCE SHAFT REPLACED 2/16/09 WITH LESS THAN 65,000 MILES. THANKFULLY, A GOOD MECHANIC DETECTED THE PROBLEM BEFORE I HAD A CATASTROPHIC ENGINE FAILURE. A $3,500 REPAIR IS NEVER WELCOME, BUT IT WAS BETTER THAN REPLACING THE ENGINE LIKE THE VW DEALER RECOMMENDED. I DID A LOT OF RESEARCH ON THIS PROBLEM AND INQUIRED AT SEVERAL VW DEALERSHIPS AND CHOSE THE MOST EXPERIENCED MAN TO DO THE JOB. RECENTLY, VOLKSWAGEN IN EUROPE RECOGNIZED THE PROBLEM AND DESIGNED A REPAIR WHICH CHANGES THE CHAIN DRIVEN OIL PUMP TO A GEAR DRIVEN OIL PUMP. THIS APPEARS TO BE A PERMANENT FIX TO THE ORIGINAL DESIGN DEFECT. THE REPAIR IS QUITE EXPENSIVE. PARTS WILL COST IN EXCESS OF $1,400 AND LABOR WILL BE IN EXCESS OF $1,200 AT MOST SHOPS. I BELIEVE IT IS NOW OBVIOUS THAT ALL THE BHW ENGINES WILL FAIL UNLESS THE GEAR DRIVEN OIL PUMP MODIFICATION IS UNDERTAKEN. IT IS UNFAIR TO EXPECT OWNERS OF THESE VEHICLES TO PAY FOR THE REPAIRS. THE PROBLEM ORIGINATED WITH A FLAWED DESIGN. THIS IS NOT A SMALL PROBLEM, AS THIS DESIGN FLAW WILL LEAD TO TOTAL ENGINE FAILURE. MY WIFE NORMALLY DRIVES THE CAR AND SHE SHOULD NOT BE PUT THROUGH THIS. IF THE FAILURE OF THE CHAIN CAUSES ENGINE TO STOP RUNNING IN THE MIDDLE OF TRAFFIC, MERGING ONTO A HIGHWAY, OR PASSING ON THE HIGHWAY, THIS CONDITION COULD EASILY CAUSE DANGER TO ALL CITIZENS NEARBY, POSSIBLY LEADING TO DEATH. I WOULD LIKE TO KNOW WHAT STEPS VOLKSWAGEN OF AMERICA IS TAKING TO INFORM 2004 AND 2005 PASSAT TDI OWNERS OF THIS PROBLEM. GOOD CORPORATE CITIZENSHIP WOULD RECOGNIZE A PROBLEM OF THIS SEVERITY AND SHOULD BE COMMUNICATED TO THE OWNERS AS SOON AS POSSIBLE. THESE ENGINE FAILURES COULD LEAVE MOTORISTS STRANDED UNDER DIRE CIRCUMSTANCES AND THEIR SAFETY IS AT RISK. *TR
NHTSA ODI #10260163
52,000 miles · Feb 26, 2009
Engine And Engine Cooling
ENGINE NOISE, RATTLE, OIL LIGHT. ENGINE (TURBO DIESEL // PASSAT) DOES NOT SEEM NORMAL AND MUCH NOISIER THAN USUAL. OTHER FIENDS WITH TDI'S HAVE HAD MAJOR CONCERNS WITH THEIR CARS (SAME CIRCUMSTANCES). *TR
NHTSA ODI #10259990
90,000 miles · Feb 25, 2009
Engine And Engine Cooling
LOUD NOISE IN THE LOWER HALF OF ENGINE PROMPTED EVALUATION BY MECHANIC. PROBLEM WAS FROM FAILURE OF CHAIN DRIVEN BALANCE MODULE. THIS FAILURE WAS DUE TO FAULTY DESIGN THAT VW HAS ADMITTED TO BY VIRTUE OF NO LONGER MANUFACTURING THIS UNIT AND REPLACING IT WITH A TOTALLY RE-ENGINEERED BALANCE SHAFT MODULE THAT IS GEAR DRIVEN. C…
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LOUD NOISE IN THE LOWER HALF OF ENGINE PROMPTED EVALUATION BY MECHANIC. PROBLEM WAS FROM FAILURE OF CHAIN DRIVEN BALANCE MODULE. THIS FAILURE WAS DUE TO FAULTY DESIGN THAT VW HAS ADMITTED TO BY VIRTUE OF NO LONGER MANUFACTURING THIS UNIT AND REPLACING IT WITH A TOTALLY RE-ENGINEERED BALANCE SHAFT MODULE THAT IS GEAR DRIVEN. COMPLETE FAILURE OF THIS UNIT WHILE OPERATING THE VEHICLE COULD RESULT IN A COLLISION THAT POTENTIALLY COULD BE FATAL. VW REFUSES TO BE RESPONSIBLE AND ADMIT THEIR ERROR IN DESIGN TO THE PUBLIC, HOPING TO AVOID A COSTLY RECALL CAMPAIGN. IN THE MEANTIME VW OWNERS ARE HAVING TO PAY $2500 TO $3000 FOR THIS REPAIR. AT THE SAME TIME THIS IS A RECOGNIZED PROBLEM WITH THE SAME ENGINES IN EUROPE AND VW HAS RE-ENGINEERED THE PARTS FOR NORTH AMERICA FOR REPLACEMENT. VW NEEDS TO BE HELD RESPONSIBLE FOR THIS DESIGN FAILURE AND THE AFFECTED ENGINES IN NORTH AMERICA NEED TO BE REPAIRED AT VW'S EXPENSE BEFORE SOMEONE GETS KILLED. *TR
NHTSA ODI #10259950
55,555 miles · Feb 25, 2009
Engine And Engine Cooling
IMMINENT FAILURE OF MAJOR ENGINE COMPONENT DUE TO POOR VW DESIGN. THIS INVOLVES THE OIL PUMP DRIVE CHAIN MECHANISM THAT SHOULD BE REPLACED WITH VWS NEW GEAR DRIVE VIA A RECALL. BROKEN CHAIN DRIVES ARE PILING UP YET VW REFUSES TO ACKNOWLEDGE THE POTENTIAL HARM AND DAMAGE THAT COULD OCCUR. VISIT HTTP://FORUMS.TDICLUB.COM/SHOWTHREA…
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IMMINENT FAILURE OF MAJOR ENGINE COMPONENT DUE TO POOR VW DESIGN. THIS INVOLVES THE OIL PUMP DRIVE CHAIN MECHANISM THAT SHOULD BE REPLACED WITH VWS NEW GEAR DRIVE VIA A RECALL. BROKEN CHAIN DRIVES ARE PILING UP YET VW REFUSES TO ACKNOWLEDGE THE POTENTIAL HARM AND DAMAGE THAT COULD OCCUR. VISIT HTTP://FORUMS.TDICLUB.COM/SHOWTHREAD.PHP?T=233651 FOR DETAILS. *TR
NHTSA ODI #10259933
58,000 miles · Feb 24, 2009
Engine And Engine Cooling
I AM AN OWNER OF A 2005 PASSAT TDI GLS WAGON WITH 58,000 MILES ON IT. I AM WRITING TO SEEK HELP IN GETTING VOLKSWAGEN OF AMERICA TO RECOGNIZE THERE IS AN INHERENT PROBLEM WITH THE ENGINE'S BALANCE SHAFT ASSEMBLY. I AM A TDICLUB.COM FORUM MEMBER, WHICH HAS PARTICIPANTS THAT ARE CAREER MECHANICS WHO WORK ON TDIS SPECIFICALLY. …
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I AM AN OWNER OF A 2005 PASSAT TDI GLS WAGON WITH 58,000 MILES ON IT. I AM WRITING TO SEEK HELP IN GETTING VOLKSWAGEN OF AMERICA TO RECOGNIZE THERE IS AN INHERENT PROBLEM WITH THE ENGINE'S BALANCE SHAFT ASSEMBLY. I AM A TDICLUB.COM FORUM MEMBER, WHICH HAS PARTICIPANTS THAT ARE CAREER MECHANICS WHO WORK ON TDIS SPECIFICALLY. THROUGH THEIR EXPERIENCE THEY NOTED THIS PROBLEM WILL SOONER OR LATER AFFECT THE SOME 20,000 2004-2005 PASSAT TDI'S WITH THE BHW ENGINE CODE. THE BALANCE SHAFTS IN THIS ENGINE ARE DRIVEN BY A HEX SHAFT OFF THE CHAIN DRIVEN OIL PUMP. THIS UNFORTUNATE DESIGN SUBJECTS THE CHAIN TO STRESSES IT CANNOT WITHSTAND. ON VARIOUS VOLKSWAGEN (VW) FORUMS, ESPECIALLY TDICLUB.COM, THERE ARE A SIGNIFICANT NUMBER OF CHAIN FAILURES BEING REPORTED. OF COURSE, WHEN THE CHAIN DRIVING THE OIL PUMP FAILS, THE ENGINE IS STARVED OF ESSENTIAL LUBRICATION. RECENTLY, VOLKSWAGEN IN EUROPE RECOGNIZED THE PROBLEM AND DESIGNED A REPAIR WHICH CHANGES THE CHAIN DRIVEN OIL PUMP TO A GEAR DRIVEN OIL PUMP. THIS APPEARS TO BE A PERMANENT FIX TO THE ORIGINAL DESIGN DEFECT. HERE IN THE STATES, YOU CAN NO LONGER ORDER THE ORIGINAL CHAIN PIECES AS A REPLACEMENT. THE REPAIR IS QUITE EXPENSIVE. PARTS WILL COST IN EXCESS OF $1,400 AND LABOR WILL BE IN EXCESS OF $1,500. I BELIEVE IT IS NOW OBVIOUS THAT ALL THE BHW ENGINES WILL FAIL UNLESS THE GEAR DRIVEN OIL PUMP/BALANCE SHAFT MODIFICATION IS UNDERTAKEN. OUR OWN PASSAT HAS BEEN GETTING A BIT LOUDER THIS PAST YEAR WHICH IS THE FIRST SIGN OF THIS IMMINENT FAILURE. IT IS UNFAIR TO EXPECT OWNERS OF THESE VEHICLES TO PAY FOR THE REPAIRS. THE PROBLEM ORIGINATED WITH A FLAWED DESIGN WHICH WILL LEAD TO TOTAL ENGINE FAILURE. THIS COULD LEAD TO A SERIOUS ACCIDENT IF THE FAILURE HAPPENS WHILE THE CAR IS ON THE ROAD. THE NHTSA CANNOT LET THIS HAPPEN TO AMERICAN OWNERS. VOLKSWAGEN OF AMERICA HAS TO RECOGNIZE AND INFORM THE PASSAT TDI OWNERS OF THIS PROBLEM, AND HELP TO RECTIFY THE SITUATION TO THE SATISFACTION OF THEIR LOYAL OWNERS. *TR
NHTSA ODI #10259818
NHTSA investigations
3EA11002 · Engine Compartment Fire
Opened Jan 26, 2011 · Closed Feb 17, 2012
Status: closed (inferred from source dates) · Electrical System; Engine And Engine Cooling
In July 2010, the Agency opened PE10-027 to investigate allegations of coil on plug (COP) ignition coil fires in MY2002-2003 VW Passat vehicles.The investigation was upgraded in January 2011 to include all MY2001-2007 4-cylinder VW Passat, gasoline, turbo-charged vehicles.Based on the analysis of VW's response, and including ODI's consumer complaints, ODI has since identified 135 unique engine fire reports attributable to the COP coils.After further review of the details as contained in each report, ODI determined that 43 of the 135 fire reports were actual fire/flame incidents, 83 fire reports were thermal events (smoke, spark, heat or wire melt), and another 9 fire reports were undetermined in severity due to the lack of information.These COP coil fires were characterized as initiated from within the COP coil circuit located at the top of the engine block and below the plastic engine cover.The fires observed were contained in the engine compartment and did not reach into the passenger compartment in contrast to those caused by an overheated catalytic converter examined in ODI?s investigation in 2007 and 2008.There were no reports of crashes or personal injury in this examination.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstancesSee the Closing Report for additional details.
Additional source detail variants (2)
Electrical System
In July 2010, the Agency opened PE10-027 to investigate allegations of coil on plug (COP) ignition coil fires in MY2002-2003 VW Passat vehicles.The investigation was upgraded in January 2011 to include all MY2001-2007 4-cylinder VW Passat, gasoline, turbo-charged vehicles.Based on the analysis of VW's response, and including ODI's consumer complaints, ODI has since identified 135 unique engine fire reports attributable to the COP coils.After further review of the details as contained in each report, ODI determined that 43 of the 135 fire reports were actual fire/flame incidents, 83 fire reports were thermal events (smoke, spark, heat or wire melt), and another 9 fire reports were undetermined in severity due to the lack of information.These COP coil fires were characterized as initiated from within the COP coil circuit located at the top of the engine block and below the plastic engine cover.The fires observed were contained in the engine compartment and did not reach into the passenger compartment in contrast to those caused by an overheated catalytic converter examined in ODI?s investigation in 2007 and 2008.There were no reports of crashes or personal injury in this examination.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstancesSee the Closing Report for additional details.
Engine And Engine Cooling
In July 2010, the Agency opened PE10-027 to investigate allegations of coil on plug (COP) ignition coil fires in MY2002-2003 VW Passat vehicles.The investigation was upgraded in January 2011 to include all MY2001-2007 4-cylinder VW Passat, gasoline, turbo-charged vehicles.Based on the analysis of VW's response, and including ODI's consumer complaints, ODI has since identified 135 unique engine fire reports attributable to the COP coils.After further review of the details as contained in each report, ODI determined that 43 of the 135 fire reports were actual fire/flame incidents, 83 fire reports were thermal events (smoke, spark, heat or wire melt), and another 9 fire reports were undetermined in severity due to the lack of information.These COP coil fires were characterized as initiated from within the COP coil circuit located at the top of the engine block and below the plastic engine cover.The fires observed were contained in the engine compartment and did not reach into the passenger compartment in contrast to those caused by an overheated catalytic converter examined in ODI?s investigation in 2007 and 2008.There were no reports of crashes or personal injury in this examination.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstancesSee the Closing Report for additional details.
PE08008 · Fuel Tank Leak
Opened Jan 31, 2008 · Closed May 30, 2008
Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly; Fuel System, Other:storage:tank Assembly:pressure Relief Devices
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (4)
Fuel System, Gasoline:storage:tank Assembly
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Fuel System, Other:storage:tank Assembly:pressure Relief Devices
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Fuel System, Other:storage:tank Assembly:pressure Relief Devices
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
EA07014 · Passenger Engine Compartment Fires
Opened Sep 28, 2007 · Closed Jul 7, 2008
Status: closed (inferred from source dates) · Electrical System:ignition; Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Additional source detail variants (2)
Electrical System:ignition
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
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