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2012 Toyota Tacoma

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2012 Toyota Tacoma do not stand out strongly from the model-year median of 228.5.

About this comparison →

When problems were reported

Mileage at the reported incident

261 reports with mileage · 34 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine. Review the 122 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 52 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

16 crash reports0 fire reports6 injury reports

What owners actually said

295 reports
80,000 miles · Dec 28, 2016
EngineFuel/propulsion System

DRIVING ON THE STREET TO WORK ONE MORNING, THE TRAC OFF AND CHECK ENGINE LIGHTS BOTH SUDDENLY APPEARED. I THEN NOTICED THAT MY TRUCK WAS NOT ABLE TO ACCELERATE PAST ~40 MPH. GOING UPHILL, MY TRUCK WAS LIMITED TO ONLY ~20 MPH. MY TRUCK WENT INTO THIS "SAFE MODE." I CONNECTED AN OBD DEVICE AND THE CAME UP WITH THE FOLLOWING TW…

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DRIVING ON THE STREET TO WORK ONE MORNING, THE TRAC OFF AND CHECK ENGINE LIGHTS BOTH SUDDENLY APPEARED. I THEN NOTICED THAT MY TRUCK WAS NOT ABLE TO ACCELERATE PAST ~40 MPH. GOING UPHILL, MY TRUCK WAS LIMITED TO ONLY ~20 MPH. MY TRUCK WENT INTO THIS "SAFE MODE." I CONNECTED AN OBD DEVICE AND THE CAME UP WITH THE FOLLOWING TWO CODES: P2440 AND P2442. THE CODES REFER TO "SECONDARY AIR INJECTION SYSTEM SWITCHING VALVE STUCK OPEN" FOR BANKS 1 AND 2, RESPECTIVELY. I DID SOME FURTHER RESEARCH ON THE CODES, AND IT TURNS OUT THIS IS A COMMON ISSUE ON 2012 TACOMAS. APPARENTLY, THE VALVE FOR THE SECONDARY AIR INJECTION SYSTEM IS STUCK OPEN DUE TO MOISTURE AND/OR CARB BUILD UP. I BELIEVE THIS IS A DESIGN/ENGINEERING ISSUE. PART REPLACEMENT COSTS ~$480 FOR EACH VALVE ASSEMBLY. LABOR CAN RANGE ANYWHERE BETWEEN $200-$500. IF THIS IS A KNOWN ISSUE THAT IS COMMON TO A LOT OF 2012 TACOMAS, THEN I BELIEVE TOYOTA SHOULD BE PROACTIVE SUCH AS RELEASING AN OFFICIAL RECALL OR EVEN IMPLEMENT SOME TYPE OF REIMBURSEMENT. NOTE THAT MY TRUCK HAS ~80,000 MILES ON IT. AS AN OWNER, I SHOULDN'T SUFFER FROM AN ENGINEERING DESIGN FLAW AND I SHOULDN'T BE FINANCIALLY RESPONSIBLE TO REPAIR/FIX THE ISSUE. ANY ASSISTANCE WOULD BE HELPFUL. THANK YOU AND HAPPY HOLIDAYS! *TR

NHTSA ODI #10937939

58,000 miles · Dec 28, 2016
Engine

MY 2012 TOYOTA TACOMA CHECK ENGINE AND TRACTION CONTROL LIGHT CAME ON. TRUCK WENT IN LIMP MODE, WHICH WAS VERY UNSAFE. TOOK MY TRUCK TO AUTO ZONE TO HAVE THE CODES READ. MY TRUCK CODE WAS P2442. AIR INJECTION SYSTEM SWITCH VALVE STUCK OPEN. THIS IS A KNOWN ISSUE TO TOYOTA TUNDRA TRUCKS BUT NOT FOR THE TACOMA.

NHTSA ODI #10937804

40,000 miles · Dec 26, 2016
Engine

ENGINE CODE P2442 & P2440: SECONDARY AIR INJECTION SYSTEM SWITCHING VALVE BANK 2. TRUCK ONLY HAS 40,000 MILES ON IT. DEALER WHAT $1800.00 TO MAKE REPAIRS. TOYOTA HAS A PROBLEM WITH THE PART AND THEY NEED TO FIX IT. NOTHING LIKE HAVING NUMEROUS FAILURES AND LEAVING THE CUSTOMER TO PAY FOR THE POOR ENGINEERED PART. *TR

NHTSA ODI #10937441

37,000 miles · Dec 23, 2016
Electronic Stability Control (esc)EnginePower Train

2012 TACOMA WITH 37,00 MILES: WHILE LEAVING A PARKING LOT AND TRYING TO ACCELERATE ON TO A BUSY HIGHWAY, (60MPH SPEEDS), TRUCK WOULD NOT ACCELERATE AND "CHECK ENGINE" AND "TRAC OFF" LIGHTS ILLUMINATED. VEHICLE WENT INTO "LIMP MODE" AND WOULD NOT GO FASTER THAN 35 MPH. I HAD TO QUICKLY PULL OFF THE ROAD AS TO NOT CAUSE AN ACCIDE…

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2012 TACOMA WITH 37,00 MILES: WHILE LEAVING A PARKING LOT AND TRYING TO ACCELERATE ON TO A BUSY HIGHWAY, (60MPH SPEEDS), TRUCK WOULD NOT ACCELERATE AND "CHECK ENGINE" AND "TRAC OFF" LIGHTS ILLUMINATED. VEHICLE WENT INTO "LIMP MODE" AND WOULD NOT GO FASTER THAN 35 MPH. I HAD TO QUICKLY PULL OFF THE ROAD AS TO NOT CAUSE AN ACCIDENT. IF THIS HAD THIS OCCURRED WHILE TRAVELING AT NORMAL HIGHWAY SPEED (60 MPH+), WOULD DEFINITELY BE IN A WRECK DUE TO THE SUDDEN DOWNSHIFT AND DECELERATION. I TOOK VEHICLE TO LOCAL AUTO PARTS STORE AND RECEIVED THE CODE P2442: SECONDARY AIR INJECTION SYSTEM SWITCHING VALVE STUCK OPEN BANK 2. FROM RESEARCHING, THIS IS A KNOWN PROBLEM WITH 2012 TACOMAS, AND HAD PREVIOUSLY BEEN AN ISSUE WITH OLDER TUNDRAS, WHICH TOYOTA ISSUED A TSB FOR. TOYOTA REFUSES TO REPAIR THIS UNDER WARRANTY (EITHER POWERTRAIN OR FEDERAL EMISSIONS) EVEN THOUGH THE FAILED PART IS DIRECTLY TIED TO THE EMISSIONS SYSTEM! THE SYSTEM IS USED TO PUMP ADDITIONAL AIR INTO THE EXHAUST MANIFOLD UPON STARTUP TO DILUTE THE OVER-RICH CONDITIONS THAT LEAD TO INCREASED POLLUTION. (HOW IS THAT NOT AN EMISSIONS RELATED PART?) THE FAILURE OR WARPING OF THE ONE-WAY CHECK VALVE CAUSES HOT EXHAUST GASES TO BACKFLOW INTO THE SOLENOID, AND MELTING THE GASKETS. THIS ENDS UP BLOCKING THE SEALING PLATE AND CAUSING IT TO REMAIN IN THE OPEN POSITION. THE DANGER IS THAT THE HOT EXHAUST IS THEN FED INTO A PLASTIC AIR PUMP CAUSING IT TO POTENTIALLY MELT OR CATCH FIRE! THE FACT THAT THIS FORCES THE VEHICLE INTO "LIMP MODE" IS ALSO A HUGE SAFETY CONCERN AS IT WILL NOT ALLOW THE VEHICLE TO TRAVEL ABOVE 35 MPH AND COULD LEAD TO SERIOUS ACCIDENTS IF TRAVELING AT HIGH SPEED ON THE INTERSTATE OR HIGHWAY DUE TO THE UNEXPECTED, SUDDEN DECELERATION. FAILED ASSEMBLY IS TOYOTA PART NUMBER : 25710-31020. THIS PART NUMBER HAS BEEN SUPERSEDED BY P/N: 25710-31022 AND TOYOTA CHARGES BETWEEN $1500-$3200 TO REPLACE. *TR

NHTSA ODI #10937233

122,000 miles · Dec 18, 2016
Electrical SystemEngine

WHEN I WAS LEAVING WORK THE OTHER NIGHT MY 2012 TACOMA WENT INTO LIMP MODE AND PRESENTED THE CEL AND TRAC OFF LIGHTS ON THE DASH. AFTER REVIEWING THE MANY BLOGS ON THE SUBJECT AND TAKING THE VEHICLE TO THE MECHANICS, I HAVE FOUND OUT THAT THE SECONDARY AIR VALVE IS LIKELY STUCK IN THE OPEN POSITION. THE MECHANIC HAS QUOTED ME A …

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WHEN I WAS LEAVING WORK THE OTHER NIGHT MY 2012 TACOMA WENT INTO LIMP MODE AND PRESENTED THE CEL AND TRAC OFF LIGHTS ON THE DASH. AFTER REVIEWING THE MANY BLOGS ON THE SUBJECT AND TAKING THE VEHICLE TO THE MECHANICS, I HAVE FOUND OUT THAT THE SECONDARY AIR VALVE IS LIKELY STUCK IN THE OPEN POSITION. THE MECHANIC HAS QUOTED ME A PRICE OF $1,142 ($780 FOR THE PART) TO REPLACE THE WHOLE SYSTEM (VALVE NOT SOLD SEPARATELY). I UNDERSTAND THAT THIS IS A COMMON PROBLEM WITH TUNDRAS/SEQUOIAS AND 2012 TACOS. HOWEVER, ONLY THE TUNDRAS ARE UNDER ANY TYPE OF WARRANTY. I BOUGHT A TACOMA BECAUSE THE LAST TWO TOYOTA'S HAVE RUN 300K MILES + WITH REGULAR MAINTENANCE. THIS TYPE OF EXPENSIVE REPAIR DUE TO POOR ENGINEERING IS LUDICROUS AND SHOULD BE A WARRANTY ISSUE. I GUESS TOYOTA WANTS TO BE TERRIBLE LIKE EVERYONE ELSE. GREAT. *TR

NHTSA ODI #10936109

73,000 miles · Nov 29, 2016
EnginePower TrainVehicle Speed Control

CHECK ENGINE LIGHT CAME ON, TRAC OFF LIGHT IS ON. MY TRUCK HAS NO POWER AND IS UNSAFE TO DRIVE. THE DTC IS P2442. SECONDARY AIR INJECTION SYSTEM SWITCH VALVE STUCK OPEN BANK 2. TOYOTA KNOWS THEY HAVE A EMISSIONS ISSUE. MY VEHICLE IS AT THE DEALERSHIP NOW.

NHTSA ODI #10928483

Mileage unknown · Nov 21, 2016
Engine

MY CHECK ENGINE LIGHT CAME ON AND MY VEHICLE ENTERED "LIMP MODE," WHICH KEEPS THE CAR UNDER ABOUT 35MPH AND PREVENTS IT FROM ACCELERATING QUICKLY. THE CEL READ AS A SECONDARY AIR INTAKE SYSTEM PROBLEM (P2440 AND P2442). JUDGING BY THE MULTITUDE OF SIMILAR COMPLAINTS I HAVE FOUND, THIS IS A SYSTEMIC PROBLEM THAT TOYOTA REFUSES …

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MY CHECK ENGINE LIGHT CAME ON AND MY VEHICLE ENTERED "LIMP MODE," WHICH KEEPS THE CAR UNDER ABOUT 35MPH AND PREVENTS IT FROM ACCELERATING QUICKLY. THE CEL READ AS A SECONDARY AIR INTAKE SYSTEM PROBLEM (P2440 AND P2442). JUDGING BY THE MULTITUDE OF SIMILAR COMPLAINTS I HAVE FOUND, THIS IS A SYSTEMIC PROBLEM THAT TOYOTA REFUSES TO RECTIFY FOR TACOMAS BUT HAS ALREADY ADMITTED TO FOR TUNDRAS. THIS IS A SERIOUS DANGER TO DRIVERS IF THE VEHICLE ENTERS "LIMP MODE" WHILE THEY ARE DRIVING THROUGH AN INTERSECTION OR IN HEAVY TRAFFIC. IT ISEEMS ALSO RIDICULOUS FOR TOYOTA TO EXPECT TACOMA OWNERS TO SPEND THOUSANDS OF DOLLARS TO FIX THEIR POORLY DESIGNED PART, ESPECIALLY CONSIDERING THE PART IS NOT VITAL TO THE PERFORMANCE OF THE ENGINE.

NHTSA ODI #10927329

105,000 miles · Nov 21, 2016
Power Train

WE JUST PAID TOYOTA A LITTLE OVER $2,000 TO REPLACE THE SECONDARY AIR INJECTION SYSTEM. THE SWITCHING VALVE WAS STUCK CLOSED ACCORDING TO TOYOTA. THIS IS A 4 YEAR OLD TRUCK. IT IS UNREAL TO SPEND THIS KIND OF MONEY THIS EARLY FOR THIS. THE TUNDRA HAS RECALLS FOR THIS SAME ISSUE.

NHTSA ODI #10927320

62,200 miles · Nov 21, 2016
Engine

CHECK ENGINE AND TRAC OFF LIGHTS CAME ON. VEHICLE ACCELERATION BECAME VERY SLUGGISH. I FELT THE VEHICLE BECAME A SAFETY HAZARD AS IT HAD ALMOST NO ACCELERATION . MERGING INTO TRAFFIC BECAME DANGEROUS BECAUSE OF LACK OF ACCELERATION. HAD LOCAL SHOP CHECK TRUCK AND ERROR CODES RETURNED WERE P2440 AND P2442 WHICH THEY SAID INDICATE…

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CHECK ENGINE AND TRAC OFF LIGHTS CAME ON. VEHICLE ACCELERATION BECAME VERY SLUGGISH. I FELT THE VEHICLE BECAME A SAFETY HAZARD AS IT HAD ALMOST NO ACCELERATION . MERGING INTO TRAFFIC BECAME DANGEROUS BECAUSE OF LACK OF ACCELERATION. HAD LOCAL SHOP CHECK TRUCK AND ERROR CODES RETURNED WERE P2440 AND P2442 WHICH THEY SAID INDICATED SECONDARY AIR INJECTOR PUMP NEEDS TO BE REPLACED. EST CHARGE ABOUT $2000!

NHTSA ODI #10927200

89,000 miles · Nov 8, 2016
Fuel/propulsion System

SECONDARY AIR INJECTION SYSTEM: STARTED THE VEHICLE AND CHECK ENGINE LIGHT CAME ON. OBD READ P2440/P2442. WHILE DRIVING UPHILL ON A VERY BUSY HIGHWAY, THE VEHICLE LOSS POWER AND WOULD NOT GO FASTER THAN 20MPH AND THE RPM'S RAMMED UP. AFTER SOME SOME RESEARCH FOUND OUT THIS IS A COMMON PROBLEM WITH THE TACOMA IN WHICH TOYOTA WAS …

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SECONDARY AIR INJECTION SYSTEM: STARTED THE VEHICLE AND CHECK ENGINE LIGHT CAME ON. OBD READ P2440/P2442. WHILE DRIVING UPHILL ON A VERY BUSY HIGHWAY, THE VEHICLE LOSS POWER AND WOULD NOT GO FASTER THAN 20MPH AND THE RPM'S RAMMED UP. AFTER SOME SOME RESEARCH FOUND OUT THIS IS A COMMON PROBLEM WITH THE TACOMA IN WHICH TOYOTA WAS AWARE OF.

NHTSA ODI #10924933

Official recalls

7

17V425000 · Equipment; Structure:body:hood:hinge And Attachments

Jul 3, 2017

Southeast Toyota Distributors, LLC (SET) is recalling certain 2011-2016 Toyota Tacoma and 4Runner vehicles equipped with accessory hood scoops installed by SET or SET dealers. The adhesive attaching the hood scoop may weaken, allowing the hood scoop to detach from the vehicle.

Consequence & remedy

Consequence: If the hood scoop detaches, it may become a road hazard, increasing the risk of a crash.

Remedy: SET will notify owners, and dealers will mechanically fasten the scoop to the hood, free of charge. The recall began on September 1, 2017. Owners may contact SET customer service at 1-954-429-2000. SET's number for this recall is SET17B.

Additional source detail variants (2)

Equipment

Southeast Toyota Distributors, LLC (SET) is recalling certain 2011-2016 Toyota Tacoma and 4Runner vehicles equipped with accessory hood scoops installed by SET or SET dealers. The adhesive attaching the hood scoop may weaken, allowing the hood scoop to detach from the vehicle.

Consequence: If the hood scoop detaches, it may become a road hazard, increasing the risk of a crash.

Remedy: SET will notify owners, and dealers will mechanically fasten the scoop to the hood, free of charge. The recall began on September 1, 2017. Owners may contact SET customer service at 1-954-429-2000. SET's number for this recall is SET17B.

Structure:body:hood:hinge And Attachments

Southeast Toyota Distributors, LLC (SET) is recalling certain 2011-2016 Toyota Tacoma and 4Runner vehicles equipped with accessory hood scoops installed by SET or SET dealers. The adhesive attaching the hood scoop may weaken, allowing the hood scoop to detach from the vehicle.

Consequence: If the hood scoop detaches, it may become a road hazard, increasing the risk of a crash.

Remedy: SET will notify owners, and dealers will mechanically fasten the scoop to the hood, free of charge. The recall began on September 1, 2017. Owners may contact SET customer service at 1-954-429-2000. SET's number for this recall is SET17B.

14V475000 · Equipment:other:labels

Aug 4, 2014

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2008-2014 FJ Cruiser and Tacoma vehicles equipped with accessory wheels and tires installed by Toyota or dealers prior to the vehicle's first sale. The affected vehicles may list incorrect spare tire size and/or cold tire inflation information on the tire placard. As such, these vehicles fail to comply with Federal Motor Vehicle Safety Standard No. 110, "Tire Selection and Rims for Passenger Cars."

Consequence & remedy

Consequence: If the spare tire is inflated to the incorrect pressure provided on the placard, tire failure may occur while it is being driven on, increasing the risk of a crash.

Remedy: For the involved vehicles, overlay stickers to correct the tire placard will either be mailed to owners or provided to dealers for placement over the incorrect information on the placard. The recall is expected to begin in September 2014. Owners may contact Toyota customer service at 1-800-331-4331.

14V054000 · Electronic Stability Control (esc); Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Feb 12, 2014

Toyota is recalling certain model year 2012 and 2013 Toyota Tacoma and Lexus RX350 vehicles and certain model year 2012 Toyota Rav4 vehicles. In the affected vehicles, the brake system contains a brake actuator that adjusts the fluid pressure of each wheel cylinder. An electrical component within the actuator may experience an increased resistance resulting in the illumination of various warning lights, including those for the Vehicle Stability Control (VSC) system, Antilock Brake System (ABS), and Traction Control system.

Consequence & remedy

Consequence: If this occurs, these systems could become inoperative, reducing the directional control assistance, increasing the risk of a crash.

Remedy: Toyota will notify owners, and Toyota and Lexus dealers will update the software for the Skid Control electronic control unit, free of charge. The recall began on March 28, 2014. Owners may contact Toyota at 1-800-331-4331.

Additional source detail variants (2)

Electronic Stability Control (esc)

Toyota is recalling certain model year 2012 and 2013 Toyota Tacoma and Lexus RX350 vehicles and certain model year 2012 Toyota Rav4 vehicles. In the affected vehicles, the brake system contains a brake actuator that adjusts the fluid pressure of each wheel cylinder. An electrical component within the actuator may experience an increased resistance resulting in the illumination of various warning lights, including those for the Vehicle Stability Control (VSC) system, Antilock Brake System (ABS), and Traction Control system.

Consequence: If this occurs, these systems could become inoperative, reducing the directional control assistance, increasing the risk of a crash.

Remedy: Toyota will notify owners, and Toyota and Lexus dealers will update the software for the Skid Control electronic control unit, free of charge. The recall began on March 28, 2014. Owners may contact Toyota at 1-800-331-4331.

Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Toyota is recalling certain model year 2012 and 2013 Toyota Tacoma and Lexus RX350 vehicles and certain model year 2012 Toyota Rav4 vehicles. In the affected vehicles, the brake system contains a brake actuator that adjusts the fluid pressure of each wheel cylinder. An electrical component within the actuator may experience an increased resistance resulting in the illumination of various warning lights, including those for the Vehicle Stability Control (VSC) system, Antilock Brake System (ABS), and Traction Control system.

Consequence: If this occurs, these systems could become inoperative, reducing the directional control assistance, increasing the risk of a crash.

Remedy: Toyota will notify owners, and Toyota and Lexus dealers will update the software for the Skid Control electronic control unit, free of charge. The recall began on March 28, 2014. Owners may contact Toyota at 1-800-331-4331.

13V494000 · Tires:temporary/emergency Spare Tire

Oct 17, 2013

Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2012-2013 Tacoma vehicles equipped with 18" Maverick Alloy Wheels. In the affected vehicles, the spare tire requires the use of a different style of lug nut to attach it to the vehicle than the other wheels use. These lug nuts were not provided with the vehicle.

Consequence & remedy

Consequence: If the spare tire/wheel is installed on the vehicle using the lug nuts from another wheel, damage to the wheel could result and may eventually lead to a loose wheel, increasing the risk of a crash.

Remedy: SET will notify owners, and dealers will: (a) Install a Warning Label on the spare tire/wheel, (b) supply a bag containing proper spare wheel lug nuts, and (c) place an Owner's Manual Addendum in the vehicle's glove box. The recall began on January 23, 2014. Owners may contact SET at 1-954-429-2000.

13V123000 · Equipment:other:labels

Apr 9, 2013

Southeast Toyota is recalling certain model year 2008 and 2010-2013 Toyota Tundra, 2010-2012 Rav4, 2012 Toyota Sequoia, 2010-2011 Toyota Corolla, 2010-2011 Toyota Camry and Camry Hybrid, 2010-2013 Toyota Highlander and Highlander Hybrid, 2010-2013 Toyota FJ Cruiser, 2011 Toyota Land Cruiser, 2010-2013 Toyota Venza, 2010-2011 Toyota 4Runner, 2010-2013 Toyota Tacoma, 2011-2012 Toyota Sienna, 2012 Toyota Prius, 2013 Scion FR-S, 2011 Scion XD, 2011 Scion XB, and 2012 Scion TC vehicles. These vehicles were sold with labels that were outside the allowable one percent of accuracy of actual weight added. Thus, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) Number 110, "Tire Selection and Rims."

Consequence & remedy

Consequence: An inaccurate label could lead to owners overloading their vehicles and tires. An overloaded vehicle can result in a tire failure which may result in a vehicle crash, personal injury, or property damage.

Remedy: Southeast Toyota will notify owners and provide a corrected label with instructions concerning its installation. A small group of the affected vehicles will need additonal remedies which are still being developed. The recall began on May 28, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.

13V014000 · Air Bags:frontal:sensor/control MODULE-INACTIVE ; Seats

Jan 16, 2013

Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.

Consequence & remedy

Consequence: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.

Remedy: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.

Additional source detail variants (2)

Seats

Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.

Consequence: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.

Remedy: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.

Air Bags:frontal:sensor/control MODULE-INACTIVE

Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.

Consequence: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.

Remedy: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.

12V158000 · Equipment:other:labels

Apr 10, 2012

GULF STATES TOYOTA (GST) IS RECALLING CERTAIN MODEL YEAR 2012 TACOMA TRUCKS. THE TIRE AND LOADING INFORMATION PLACARD ON EACH VEHICLE CONTAINS INACCURATE SPARE TIRE SIZE AND COLD INFLATION PRESSURE INFORMATION. THUS, THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110,”TIRE SELECTION AND RIMS.”

Consequence & remedy

Consequence: AN INCORRECT PLACARD COULD LEAD TO IMPROPER SPARE TIRE USE OR REPLACEMENT WHICH COULD RESULT IN A TIRE FAILURE, INCREASING THE RISK OF A CRASH.

Remedy: GST WILL NOTIFY OWNERS, AND SEND EACH OWNER A CORRECTED PLACARD, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 5, 2012. OWNERS MAY CONTACT GULF STATES TOYOTA, INC. AT 1-713-744-3465.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA19001 · Electrical Overstress

Opened Apr 19, 2019 · Closed Sep 19, 2024

Status: closed (inferred from source dates) · Air Bags: Air Bag/restraint Control Module

The Office of Defects Investigation (ODI) opened this investigation to determine if the failure of airbags to deploy during severe crashes, in certain vehicles, was the result of a safety related defect.  During the investigation a complex failure was studied that can result in non-deployment of subject vehicle air bags and other restraint system devices in severe crash events. The subject vehicles may be equipped with an airbag control unit (ACU) for the supplemental restraint system (SRS) Electronic Control Unit (ECU) manufactured by ZF-TRW.  The ECU receives signals from crash sensors mounted in the vehicle and deploys the vehicle air bags and seat belt pretensioners in accordance with manufacturer design specifications.  The ECU in the subject vehicles contains a model DS84 application-specific integrated circuit (ASIC) which controls the communication of the crash sensor signal, firing commands (i.e., when to deploy the airbag(s) and/or pretensioners), and fault information (e.g., diagnostic trouble codes). In September 2016, FCA announced recall 16V-668 for certain model year (MY) 2010 to 2014 Chrysler, Dodge and Jeep products manufactured with the subject ZF-TRW ACU.  In this recall, FCA discussed an EOS condition that resulted in a failure of the subject DS84 ASIC, which caused air bag non-deployment.  FCA noted that the defect condition had only been observed in vehicles equipped with sensor harnessing routed across the front of the vehicle.  Other FCA vehicles that also used the subject ACU, but were not equipped with cross-car harnessing, had not experienced EOS failures, despite similar time in service. During the course of this investigation, ODI sent two separate Information Request (IR) letters to six vehicle manufactures (including FCA, Hyundai, Honda, Kia, Mitsubishi, and Toyota) and one IR letter to ZF-TRW.  These IR letters resulted in ODI receiving comprehensive data from these manufacturers and suppliers. Studies of this data found that the DS84 ASIC does not have sufficient protection against negative electrical transients or electrical overstress (“EOS”) that can be generated in certain severe crashes.  An electrical transient occurs when the electrical power supplied to a circuit changes momentarily over a short duration of time.   In these severe crash cases, the crash sensors and other powered wiring can be damaged and short circuited so as to create a negative electrical transient of sufficient intensity and duration (that are outside the vehicle manufacturer's specification) to damage the ASIC before the restraint device deployment signal is received by the SRS ECU.  This damaged signal can lead to incomplete or nondeployment of the air bags and/or pretensioners.  Airbag non-deployment and/or lack of pretensioner operation can increase the risk or severity of injury in a crash.A total of 8 fatalities and 14 injuries were associated with known EOS events. The common element in all investigated manufacturers vehicles is the SRS ECU containing a DS84 ASIC manufactured by ZF-TRW.  The risk associated with the ASIC is equally shared among all OEMS involved in the investigation.  The actual real-world risk can be mitigated by other factors which were assessed by ODI during this investigation. The first mitigating factor involves protections built into the ACU design which protect the DS84 ASIC from damage.  There are multiple strategies and levels of protection employed by different OEMs that provide effective EOS mitigation.  The two most common strategies at the ACU level are circuit protection diodes on the remote senor signal lines, and current limiting resistors that protect critical components. The second mitigating factor is found at the vehicle level and involves the location and routing of the wires leading from the crash sensors to the SRS ECU.  If the wires are well protected in a crash and are not routed with other power wires carrying large currents, the risk for an EOS event is significantly reduced or eliminated. These design specific factors combine to produce a spectrum of risk for the vehicles equipped with ACUs using the DS84 ASIC.  Given the many of years of field exposure, it is possible to divide the subject population into two groups; vehicles which have experienced EOS events, and vehicles which have not experienced EOS field events. Four of the six OEMs involved in this investigation have experienced EOS field events on at least one of their models equipped with a DS84 ASIC.  All vehicle models (including the Toyota models identified in the Failure Report Summary of the opening resume for this investigation) with field events have been recalled.  In an abundance of caution, ODI kept this investigation open five years to monitor field performance and did not identify any field events on vehicles not included in existing safety recalls. Given the spectrum of risk identified in this investigation and that all vehicles with a demonstrated unreasonable risk have been recalled, ODI is closing this investigation. ODI is closing this investigation with the following manufacturer safety recalls: 16V-668, 18E-043, 18V-137, 18V-363, and 20V-024.  With the recall actions taken by the subject vehicle and equipment manufacturers, this investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exists on other model or model year vehicles outside of the recall scopes. The agency reserves the right to take further action if warranted by the circumstances.