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2012 Toyota Tacoma

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2012 Toyota Tacoma do not stand out strongly from the model-year median of 228.5.

About this comparison →

When problems were reported

Mileage at the reported incident

261 reports with mileage · 34 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine. Review the 122 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 52 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

16 crash reports0 fire reports6 injury reports

What owners actually said

295 reports
33,000 miles · Jun 5, 2017
Unknown Or Other

P2442 TOYOTA SECONDARY AIR INJECTION SYSTEM SWITCHING VALVE STUCK OPEN BANK 2 I HAVE GOT THIS CODE THREE TIMES NOW AND THE SECONDARY AIR INJECTION PUMP AND VALVES WILL HAVE TO BE REPLACED. THERE IS 33,282 MILES ON THE TRUCK RIGHT NOW. MANY, MANY, MANY COMPLAINTS ONLINE ABOUT THIS ISSUE BUT TOYOTA IS IGNORING IT. $1900 FIX IS …

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P2442 TOYOTA SECONDARY AIR INJECTION SYSTEM SWITCHING VALVE STUCK OPEN BANK 2 I HAVE GOT THIS CODE THREE TIMES NOW AND THE SECONDARY AIR INJECTION PUMP AND VALVES WILL HAVE TO BE REPLACED. THERE IS 33,282 MILES ON THE TRUCK RIGHT NOW. MANY, MANY, MANY COMPLAINTS ONLINE ABOUT THIS ISSUE BUT TOYOTA IS IGNORING IT. $1900 FIX IS VERY STEEP FOR A TRUCK WITH 33K MILES.

NHTSA ODI #10993149

99,000 miles · Jun 1, 2017
Electronic Stability Control (esc)EngineUnknown Or Other

VEHICLE WAS IN MOTION ON RAINY, WET HIGHWAY WHEN CHECK ENGINE LIGHT WENT ON AND TRACTION CONTROL WAS SHUT OFF. THE SECONDARY AIR INJECTION SWITCHING VALVE IS APPARENTLY STUCK CLOSED, WHICH FOR SOME REASON SHUTS OFF THE TRACTION CONTROL. IT IS MY UNDERSTANDING FROM SPEAKING WITH OTHER TACOMA AND TUNDRA OWNERS THAT HAD THE VALVES …

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VEHICLE WAS IN MOTION ON RAINY, WET HIGHWAY WHEN CHECK ENGINE LIGHT WENT ON AND TRACTION CONTROL WAS SHUT OFF. THE SECONDARY AIR INJECTION SWITCHING VALVE IS APPARENTLY STUCK CLOSED, WHICH FOR SOME REASON SHUTS OFF THE TRACTION CONTROL. IT IS MY UNDERSTANDING FROM SPEAKING WITH OTHER TACOMA AND TUNDRA OWNERS THAT HAD THE VALVES GOTTEN STUCK OPEN, THE VEHICLE GOES INTO "LIMP MODE" WHICH AUTOMATICALLY DECREASES SPEED TO 20MPH. OBVIOUSLY, EITHER OF THESE OCCURRENCES ARE PARTICULARLY UNSAFE IN RAINY AND WET CONDITIONS, AND THE DECREASE IN SPEED IS UNSAFE DURING ANY HIGHWAY TRAVELING. THIS IS APPARENTLY A BIG ENOUGH ISSUE ON THE TUNDRA MODELS FOR TOYOTA TO EXTEND THE WARRANTY TO 150,000MI, YET THEY HAVE DONE NOTHING FOR THE TACOMAS WHICH HAVE AN IDENTICAL SYSTEM AND PARTS.

NHTSA ODI #10992726

47,800 miles · May 31, 2017
EngineFuel/propulsion System

FAILURE OF THE SECONDARY AIR INJECTION PUMP AND VALVE EMISSION SYSTEM PROMPTED ENGINE TO RUN IN A REDUCED POWER MODE, AND THIS OCCURRED ON A ON A RELATIVELY NEW VEHICLE WITH BELOW AVERAGE MILEAGE. WHILE SETTING MAY PROTECT ENGINE, THIS CREATED AN UNSAFE DRIVING ENVIRONMENT FOR VEHICLE WITHIN FAST MOVING TRAFFIC. MY COMPLIANT I…

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FAILURE OF THE SECONDARY AIR INJECTION PUMP AND VALVE EMISSION SYSTEM PROMPTED ENGINE TO RUN IN A REDUCED POWER MODE, AND THIS OCCURRED ON A ON A RELATIVELY NEW VEHICLE WITH BELOW AVERAGE MILEAGE. WHILE SETTING MAY PROTECT ENGINE, THIS CREATED AN UNSAFE DRIVING ENVIRONMENT FOR VEHICLE WITHIN FAST MOVING TRAFFIC. MY COMPLIANT IS NOT RELATED TO THE REDUCED DRIVING MODE THAT MAY HAVE PROTECTED THE ENGINE, BUT RATHER THE POOR DESIGN OF THE AIR-PUMP/VALVE SYSTEM THAT PREMATURELY FAILED CAUSING THE REDUCED POWER MODE.

NHTSA ODI #10992580

72,500 miles · May 30, 2017
Power Train

THE SECONDARY AIR INTAKE SYSTEM GOES OUT FAIRLY QUICKLY. MY VEHICLE IS AT 72,500 MILES. THIS CAUSES THE CAR TO GO INTO "LIMP" MODE WHICH MAKES THE CAR GO A MAXIMUM OF 40MPH. THIS CAN BE VERY DANGEROUS IF IT WERE TO KICK IN WHILE ENTERING THE HIGHWAY. IT IS AN EMISSIONS ITEM, BUT TOYOTA IS NOT COVERING IT UNDER THE EMISSIONS WARR…

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THE SECONDARY AIR INTAKE SYSTEM GOES OUT FAIRLY QUICKLY. MY VEHICLE IS AT 72,500 MILES. THIS CAUSES THE CAR TO GO INTO "LIMP" MODE WHICH MAKES THE CAR GO A MAXIMUM OF 40MPH. THIS CAN BE VERY DANGEROUS IF IT WERE TO KICK IN WHILE ENTERING THE HIGHWAY. IT IS AN EMISSIONS ITEM, BUT TOYOTA IS NOT COVERING IT UNDER THE EMISSIONS WARRANTY.

NHTSA ODI #10992178

72,952 miles · May 29, 2017
Engine

MY TRUCK'S CHECK ENGINE LIGHT AND TRAC OFF LIGHT CAME ON AND I TOOK IT TO MY LOCAL REPAIR SHOP. THE MANAGER TOLD ME THAT AFTER THE LEVEL 1 DIAGNOSTIC, A P2442 ERROR CODE APPEARED (SWITCHING VALVE STUCK). THE VALVES, AND AIR PUMP ARE PART OF THE SECONDARY AIR INJECTION SYSTEM WHICH DIVERTS SOME EXHAUST BACK INTO THE ENGINE TO RED…

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MY TRUCK'S CHECK ENGINE LIGHT AND TRAC OFF LIGHT CAME ON AND I TOOK IT TO MY LOCAL REPAIR SHOP. THE MANAGER TOLD ME THAT AFTER THE LEVEL 1 DIAGNOSTIC, A P2442 ERROR CODE APPEARED (SWITCHING VALVE STUCK). THE VALVES, AND AIR PUMP ARE PART OF THE SECONDARY AIR INJECTION SYSTEM WHICH DIVERTS SOME EXHAUST BACK INTO THE ENGINE TO REDUCE EMISSIONS OUTPUT. AS PART OF THE TRUCK'S EMERGENCY SYSTEM, THE TRUCK LIMITED THE ENGINE OPERATION PARAMETERS TO ABOUT 2000RPM, AND ABOUT 40MPH MAXIMUM. EXPRESS OIL CHANGE AND TIRE ENGINEERS QUOTED THE PARTS AT AROUND $1500, NOT INCLUDING LABOR. THE DAY OF DIAGNOSIS, THE TRUCK HAD 72,952 MILES AND WAS PURCHASED NOV. 2011. CURRENTLY UNABLE TO SAFELY DRIVE MY TRUCK IN NORMAL TRAFFIC. FACING A NEARLY $2K BILL, I DECIDED TO DO SOME DIGGING INTO EMISSIONS WARRANTY INFORMATION AND FOUND THAT THOSE PARTS WERE NOT GOING TO BE COVERED BY THE 8YR/80,000 MILE FEDERAL EMISSION CONTROL WARRANTY AS OUTLINED IN MY WARRANTY AND MAINTENANCE GUIDE, EVEN THOUGH THESE ARE A CRITICAL PART OF THE SYSTEM. WHILE ONLINE, I READ SEVERAL POSTS ON TACOMAWORLD.COM WHERE SEVERAL OTHERS WERE HAVING THE SAME ISSUES. WHAT WAS MORE CONCERNING WAS THAT THIS VERY SAME ISSUE WAS VERY COMMON IN TOYOTA TUNDRA NOT LONG AGO AND THE MANUFACTURER EXTENDED THEIR WARRANTIES TO COVER THE COSTS BECAUSE IT WOULD APPEAR TO BE A MANUFACTURER DEFECT. NOW, THE VERY SAME THING IS HAPPENING WITH TACOMA BUT THE EXTENDED WARRANTY HAS NOT BEEN EXTENDED TO MY TRUCK. THE SERVICE LIGHTS HAVE SINCE COME BACK ON AND THE TRUCK IS NOT DRIVABLE, I HAVE YET TO GET A HOLD OF TOYOTA BUT BECAUSE OF THE HOLIDAY, I WILL HAVE TO WAIT UNTIL THE MORNING BUT NOT EXPECTING MUCH. WHO WILL PAY FOR MY RENTAL CAR WHILE I'M PAYING THIS BILL? HTTPS://WWW.TACOMAWORLD.COM/THREADS/SECONDARY-AIR-INJECTION-SYSTEM-P2440-AND-P2442.370792/ HTTP://WWW.TUNDRAHEADQUARTERS.COM/BLOG/TOYOTA-WARRANTIES-AIR-INJECTION-PUMP/

NHTSA ODI #10992077

29,800 miles · May 26, 2017
Engine

AS I WENT FROM SIDE ROAD TO MAIN ROAD, TRUCK WOULD NOT ACCELERATE TO FULL SPEED EVEN WITH FOOT ON THE PEDAL, INDICATORS TRAC OFF AND CHECK ENGINE WERE LIT. WENT TO MECHANIC AND ERROR CODES P2440 AND P2442 INDICATED MALFUNCTION IN SECONDARY AIR INJECTION SYSTEM. WAS TOLD NEW AIR PUMP AND DIVERTER VALVE REQUIRED AT COST OF $2…

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AS I WENT FROM SIDE ROAD TO MAIN ROAD, TRUCK WOULD NOT ACCELERATE TO FULL SPEED EVEN WITH FOOT ON THE PEDAL, INDICATORS TRAC OFF AND CHECK ENGINE WERE LIT. WENT TO MECHANIC AND ERROR CODES P2440 AND P2442 INDICATED MALFUNCTION IN SECONDARY AIR INJECTION SYSTEM. WAS TOLD NEW AIR PUMP AND DIVERTER VALVE REQUIRED AT COST OF $2K. TRUCK HAS LESS THAN 30K ON IT,BUT IS 5 YEARS OLD. GOING INTO LIMP MODE IS DANGEROUS AS THE MAIN STREET IS 55MPH. TOYOTA STATES TUNDRAS HAVE SAME ISSUE THAT IS NOW COVERED BY 10 YEAR/150K WARRANTY, BUT NOTHING FOR TACOMA OWNERS. SO I AM QUITE ANGRY WITH THAT AS WELL. HAVE READ ONLINE THAT MANY OTHER OWNERS ARE HAVING SAME ISSUES. TOYOTA SHOULD RECALL THESE DEFECTIVE PUMPS AND VALVES IN ADDITION TO DISABLING THE LIMP MODE AS IT IS VERY DANGEROUS.

NHTSA ODI #10991879

58,000 miles · May 22, 2017
Engine

SECONDARY AIR INJECTION VALVE QUIT WORKING AND PUT MY TRUCK INTO A 'LIMP MODE.' DURING THIS TIME MY SPEED WAS CUT NO MORE THAN 40 M.P.H. I WAS MERGING ONTO THE HIGHWAY AT THE TIME AND IT CREATED A VERY UNSAFE CONDITION. I STARTED RESEARCHING THE ISSUE AND SAW A TON OF OTHER PEOPLE HAD THE EXACT SAME ISSUE. I'M SURE TOYOTA KN…

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SECONDARY AIR INJECTION VALVE QUIT WORKING AND PUT MY TRUCK INTO A 'LIMP MODE.' DURING THIS TIME MY SPEED WAS CUT NO MORE THAN 40 M.P.H. I WAS MERGING ONTO THE HIGHWAY AT THE TIME AND IT CREATED A VERY UNSAFE CONDITION. I STARTED RESEARCHING THE ISSUE AND SAW A TON OF OTHER PEOPLE HAD THE EXACT SAME ISSUE. I'M SURE TOYOTA KNEW ABOUT IT AS WELL, BECAUSE THE MECHANIC AT THE DEALERSHIP DID. WHY DIDN'T THEY PUT OUT AN ALERT OR RECALL??

NHTSA ODI #10991068

58,500 miles · May 21, 2017
Unknown Or Other

SECONDARY AIR INJECTION PUMP. RECEIVING P2442 CODE AND TRUCK IS GOING IN TO LIMP MODE

NHTSA ODI #10990807

47,391 miles · May 18, 2017
Engine

2012 TOYOTA TACOMA. THE VEHICLE HAS CODES P2440, P2441, P2442 RELATING TO THE SECONDARY AIR INJECTION SYSTEM (SAIS) VALVES BEING STUCK OPEN/CLOSED. THIS APPEARS TO BE A COMMON PROBLEM WITH 2012 TACOMA VEHICLES AND SEVERAL YEARS FOR TUNDRA VEHICLES. FOR THE TUNDRA, TOYOTA INSTITUTED A CUSTOMER SUPPORT PROGRAM AND EXTENDED THE …

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2012 TOYOTA TACOMA. THE VEHICLE HAS CODES P2440, P2441, P2442 RELATING TO THE SECONDARY AIR INJECTION SYSTEM (SAIS) VALVES BEING STUCK OPEN/CLOSED. THIS APPEARS TO BE A COMMON PROBLEM WITH 2012 TACOMA VEHICLES AND SEVERAL YEARS FOR TUNDRA VEHICLES. FOR THE TUNDRA, TOYOTA INSTITUTED A CUSTOMER SUPPORT PROGRAM AND EXTENDED THE WARRANTY COVERAGE FOR THE SAIS. WITH THE VEHICLE HAVING ONLY 47,391 MILES, IT IS OUTRAGEOUS THAT THE SAIS WOULD HAVE ISSUES OR FAILURES ESPECIALLY BEING A TOYOTA. SINCE THE TRUCK IS IN LIMP MODE AND NOT SAFE TO DRIVE, IT WILL HAVE TO BE TOWED TO A DEALERSHIP. BETWEEN THIS ISSUE AND A NOISE AND PULLING PERIODICALLY FROM THE FRONT DIFFERENTIAL/DRIVETRAIN, WE ARE VERY DISAPPOINTED IN THIS VEHICLE.

NHTSA ODI #10986305

130,300 miles · May 16, 2017
Fuel/propulsion System

WHILE DRIVING ON THE FREEWAY MY VEHICLE LOST PARTIAL POWER TO THE ENGINE. I TOOK IT TO THE SERVICE CENTER AND THEY RAN A DIAGNOSTIC SAYING THAT I HAVE A "FAILED ENGINE AIR SYSTEM PUMP AND VALVE." IT WAS VERY DANGEROUS LOOSING CONTROL OF THE SPEED OF THE VEHICLE ON THE FREEWAY.

NHTSA ODI #10986105

Official recalls

7

17V425000 · Equipment; Structure:body:hood:hinge And Attachments

Jul 3, 2017

Southeast Toyota Distributors, LLC (SET) is recalling certain 2011-2016 Toyota Tacoma and 4Runner vehicles equipped with accessory hood scoops installed by SET or SET dealers. The adhesive attaching the hood scoop may weaken, allowing the hood scoop to detach from the vehicle.

Consequence & remedy

Consequence: If the hood scoop detaches, it may become a road hazard, increasing the risk of a crash.

Remedy: SET will notify owners, and dealers will mechanically fasten the scoop to the hood, free of charge. The recall began on September 1, 2017. Owners may contact SET customer service at 1-954-429-2000. SET's number for this recall is SET17B.

Additional source detail variants (2)

Equipment

Southeast Toyota Distributors, LLC (SET) is recalling certain 2011-2016 Toyota Tacoma and 4Runner vehicles equipped with accessory hood scoops installed by SET or SET dealers. The adhesive attaching the hood scoop may weaken, allowing the hood scoop to detach from the vehicle.

Consequence: If the hood scoop detaches, it may become a road hazard, increasing the risk of a crash.

Remedy: SET will notify owners, and dealers will mechanically fasten the scoop to the hood, free of charge. The recall began on September 1, 2017. Owners may contact SET customer service at 1-954-429-2000. SET's number for this recall is SET17B.

Structure:body:hood:hinge And Attachments

Southeast Toyota Distributors, LLC (SET) is recalling certain 2011-2016 Toyota Tacoma and 4Runner vehicles equipped with accessory hood scoops installed by SET or SET dealers. The adhesive attaching the hood scoop may weaken, allowing the hood scoop to detach from the vehicle.

Consequence: If the hood scoop detaches, it may become a road hazard, increasing the risk of a crash.

Remedy: SET will notify owners, and dealers will mechanically fasten the scoop to the hood, free of charge. The recall began on September 1, 2017. Owners may contact SET customer service at 1-954-429-2000. SET's number for this recall is SET17B.

14V475000 · Equipment:other:labels

Aug 4, 2014

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2008-2014 FJ Cruiser and Tacoma vehicles equipped with accessory wheels and tires installed by Toyota or dealers prior to the vehicle's first sale. The affected vehicles may list incorrect spare tire size and/or cold tire inflation information on the tire placard. As such, these vehicles fail to comply with Federal Motor Vehicle Safety Standard No. 110, "Tire Selection and Rims for Passenger Cars."

Consequence & remedy

Consequence: If the spare tire is inflated to the incorrect pressure provided on the placard, tire failure may occur while it is being driven on, increasing the risk of a crash.

Remedy: For the involved vehicles, overlay stickers to correct the tire placard will either be mailed to owners or provided to dealers for placement over the incorrect information on the placard. The recall is expected to begin in September 2014. Owners may contact Toyota customer service at 1-800-331-4331.

14V054000 · Electronic Stability Control (esc); Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Feb 12, 2014

Toyota is recalling certain model year 2012 and 2013 Toyota Tacoma and Lexus RX350 vehicles and certain model year 2012 Toyota Rav4 vehicles. In the affected vehicles, the brake system contains a brake actuator that adjusts the fluid pressure of each wheel cylinder. An electrical component within the actuator may experience an increased resistance resulting in the illumination of various warning lights, including those for the Vehicle Stability Control (VSC) system, Antilock Brake System (ABS), and Traction Control system.

Consequence & remedy

Consequence: If this occurs, these systems could become inoperative, reducing the directional control assistance, increasing the risk of a crash.

Remedy: Toyota will notify owners, and Toyota and Lexus dealers will update the software for the Skid Control electronic control unit, free of charge. The recall began on March 28, 2014. Owners may contact Toyota at 1-800-331-4331.

Additional source detail variants (2)

Electronic Stability Control (esc)

Toyota is recalling certain model year 2012 and 2013 Toyota Tacoma and Lexus RX350 vehicles and certain model year 2012 Toyota Rav4 vehicles. In the affected vehicles, the brake system contains a brake actuator that adjusts the fluid pressure of each wheel cylinder. An electrical component within the actuator may experience an increased resistance resulting in the illumination of various warning lights, including those for the Vehicle Stability Control (VSC) system, Antilock Brake System (ABS), and Traction Control system.

Consequence: If this occurs, these systems could become inoperative, reducing the directional control assistance, increasing the risk of a crash.

Remedy: Toyota will notify owners, and Toyota and Lexus dealers will update the software for the Skid Control electronic control unit, free of charge. The recall began on March 28, 2014. Owners may contact Toyota at 1-800-331-4331.

Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Toyota is recalling certain model year 2012 and 2013 Toyota Tacoma and Lexus RX350 vehicles and certain model year 2012 Toyota Rav4 vehicles. In the affected vehicles, the brake system contains a brake actuator that adjusts the fluid pressure of each wheel cylinder. An electrical component within the actuator may experience an increased resistance resulting in the illumination of various warning lights, including those for the Vehicle Stability Control (VSC) system, Antilock Brake System (ABS), and Traction Control system.

Consequence: If this occurs, these systems could become inoperative, reducing the directional control assistance, increasing the risk of a crash.

Remedy: Toyota will notify owners, and Toyota and Lexus dealers will update the software for the Skid Control electronic control unit, free of charge. The recall began on March 28, 2014. Owners may contact Toyota at 1-800-331-4331.

13V494000 · Tires:temporary/emergency Spare Tire

Oct 17, 2013

Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2012-2013 Tacoma vehicles equipped with 18" Maverick Alloy Wheels. In the affected vehicles, the spare tire requires the use of a different style of lug nut to attach it to the vehicle than the other wheels use. These lug nuts were not provided with the vehicle.

Consequence & remedy

Consequence: If the spare tire/wheel is installed on the vehicle using the lug nuts from another wheel, damage to the wheel could result and may eventually lead to a loose wheel, increasing the risk of a crash.

Remedy: SET will notify owners, and dealers will: (a) Install a Warning Label on the spare tire/wheel, (b) supply a bag containing proper spare wheel lug nuts, and (c) place an Owner's Manual Addendum in the vehicle's glove box. The recall began on January 23, 2014. Owners may contact SET at 1-954-429-2000.

13V123000 · Equipment:other:labels

Apr 9, 2013

Southeast Toyota is recalling certain model year 2008 and 2010-2013 Toyota Tundra, 2010-2012 Rav4, 2012 Toyota Sequoia, 2010-2011 Toyota Corolla, 2010-2011 Toyota Camry and Camry Hybrid, 2010-2013 Toyota Highlander and Highlander Hybrid, 2010-2013 Toyota FJ Cruiser, 2011 Toyota Land Cruiser, 2010-2013 Toyota Venza, 2010-2011 Toyota 4Runner, 2010-2013 Toyota Tacoma, 2011-2012 Toyota Sienna, 2012 Toyota Prius, 2013 Scion FR-S, 2011 Scion XD, 2011 Scion XB, and 2012 Scion TC vehicles. These vehicles were sold with labels that were outside the allowable one percent of accuracy of actual weight added. Thus, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) Number 110, "Tire Selection and Rims."

Consequence & remedy

Consequence: An inaccurate label could lead to owners overloading their vehicles and tires. An overloaded vehicle can result in a tire failure which may result in a vehicle crash, personal injury, or property damage.

Remedy: Southeast Toyota will notify owners and provide a corrected label with instructions concerning its installation. A small group of the affected vehicles will need additonal remedies which are still being developed. The recall began on May 28, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.

13V014000 · Air Bags:frontal:sensor/control MODULE-INACTIVE ; Seats

Jan 16, 2013

Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.

Consequence & remedy

Consequence: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.

Remedy: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.

Additional source detail variants (2)

Seats

Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.

Consequence: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.

Remedy: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.

Air Bags:frontal:sensor/control MODULE-INACTIVE

Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.

Consequence: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.

Remedy: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.

12V158000 · Equipment:other:labels

Apr 10, 2012

GULF STATES TOYOTA (GST) IS RECALLING CERTAIN MODEL YEAR 2012 TACOMA TRUCKS. THE TIRE AND LOADING INFORMATION PLACARD ON EACH VEHICLE CONTAINS INACCURATE SPARE TIRE SIZE AND COLD INFLATION PRESSURE INFORMATION. THUS, THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110,”TIRE SELECTION AND RIMS.”

Consequence & remedy

Consequence: AN INCORRECT PLACARD COULD LEAD TO IMPROPER SPARE TIRE USE OR REPLACEMENT WHICH COULD RESULT IN A TIRE FAILURE, INCREASING THE RISK OF A CRASH.

Remedy: GST WILL NOTIFY OWNERS, AND SEND EACH OWNER A CORRECTED PLACARD, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 5, 2012. OWNERS MAY CONTACT GULF STATES TOYOTA, INC. AT 1-713-744-3465.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA19001 · Electrical Overstress

Opened Apr 19, 2019 · Closed Sep 19, 2024

Status: closed (inferred from source dates) · Air Bags: Air Bag/restraint Control Module

The Office of Defects Investigation (ODI) opened this investigation to determine if the failure of airbags to deploy during severe crashes, in certain vehicles, was the result of a safety related defect.  During the investigation a complex failure was studied that can result in non-deployment of subject vehicle air bags and other restraint system devices in severe crash events. The subject vehicles may be equipped with an airbag control unit (ACU) for the supplemental restraint system (SRS) Electronic Control Unit (ECU) manufactured by ZF-TRW.  The ECU receives signals from crash sensors mounted in the vehicle and deploys the vehicle air bags and seat belt pretensioners in accordance with manufacturer design specifications.  The ECU in the subject vehicles contains a model DS84 application-specific integrated circuit (ASIC) which controls the communication of the crash sensor signal, firing commands (i.e., when to deploy the airbag(s) and/or pretensioners), and fault information (e.g., diagnostic trouble codes). In September 2016, FCA announced recall 16V-668 for certain model year (MY) 2010 to 2014 Chrysler, Dodge and Jeep products manufactured with the subject ZF-TRW ACU.  In this recall, FCA discussed an EOS condition that resulted in a failure of the subject DS84 ASIC, which caused air bag non-deployment.  FCA noted that the defect condition had only been observed in vehicles equipped with sensor harnessing routed across the front of the vehicle.  Other FCA vehicles that also used the subject ACU, but were not equipped with cross-car harnessing, had not experienced EOS failures, despite similar time in service. During the course of this investigation, ODI sent two separate Information Request (IR) letters to six vehicle manufactures (including FCA, Hyundai, Honda, Kia, Mitsubishi, and Toyota) and one IR letter to ZF-TRW.  These IR letters resulted in ODI receiving comprehensive data from these manufacturers and suppliers. Studies of this data found that the DS84 ASIC does not have sufficient protection against negative electrical transients or electrical overstress (“EOS”) that can be generated in certain severe crashes.  An electrical transient occurs when the electrical power supplied to a circuit changes momentarily over a short duration of time.   In these severe crash cases, the crash sensors and other powered wiring can be damaged and short circuited so as to create a negative electrical transient of sufficient intensity and duration (that are outside the vehicle manufacturer's specification) to damage the ASIC before the restraint device deployment signal is received by the SRS ECU.  This damaged signal can lead to incomplete or nondeployment of the air bags and/or pretensioners.  Airbag non-deployment and/or lack of pretensioner operation can increase the risk or severity of injury in a crash.A total of 8 fatalities and 14 injuries were associated with known EOS events. The common element in all investigated manufacturers vehicles is the SRS ECU containing a DS84 ASIC manufactured by ZF-TRW.  The risk associated with the ASIC is equally shared among all OEMS involved in the investigation.  The actual real-world risk can be mitigated by other factors which were assessed by ODI during this investigation. The first mitigating factor involves protections built into the ACU design which protect the DS84 ASIC from damage.  There are multiple strategies and levels of protection employed by different OEMs that provide effective EOS mitigation.  The two most common strategies at the ACU level are circuit protection diodes on the remote senor signal lines, and current limiting resistors that protect critical components. The second mitigating factor is found at the vehicle level and involves the location and routing of the wires leading from the crash sensors to the SRS ECU.  If the wires are well protected in a crash and are not routed with other power wires carrying large currents, the risk for an EOS event is significantly reduced or eliminated. These design specific factors combine to produce a spectrum of risk for the vehicles equipped with ACUs using the DS84 ASIC.  Given the many of years of field exposure, it is possible to divide the subject population into two groups; vehicles which have experienced EOS events, and vehicles which have not experienced EOS field events. Four of the six OEMs involved in this investigation have experienced EOS field events on at least one of their models equipped with a DS84 ASIC.  All vehicle models (including the Toyota models identified in the Failure Report Summary of the opening resume for this investigation) with field events have been recalled.  In an abundance of caution, ODI kept this investigation open five years to monitor field performance and did not identify any field events on vehicles not included in existing safety recalls. Given the spectrum of risk identified in this investigation and that all vehicles with a demonstrated unreasonable risk have been recalled, ODI is closing this investigation. ODI is closing this investigation with the following manufacturer safety recalls: 16V-668, 18E-043, 18V-137, 18V-363, and 20V-024.  With the recall actions taken by the subject vehicle and equipment manufacturers, this investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exists on other model or model year vehicles outside of the recall scopes. The agency reserves the right to take further action if warranted by the circumstances.