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2004 Toyota RAV4

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Toyota RAV4 do not stand out strongly from the model-year median of 258.5.

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When problems were reported

Mileage at the reported incident

91 reports with mileage · 63 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 47 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

16 crash reports4 fire reports11 injury reports

Engine complaints

11 reports
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191,000 miles · Aug 19, 2018
Electrical SystemEngine

I HAVE EXPERIENCED HARD SHIFTING, GEAR SLIPPAGE, AND SOLENOID CODE WARNINGS ON MY 2004 RAV4 BEGINNING IN APRIL 2018. I HAVE HAD MY TRANSMISSION REBUILT BY AN ASE CERTIFIED TRANSMISSION SPECIALIST THAT ASSURES ME THE PROBLEM IS A FAULTY ECM. THIS IS A KNOWN PROBLEM OF A DEFECTIVE ECM (PER KEITH PIERSON TOYOTA JACKSONVILLE, FL) T…

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I HAVE EXPERIENCED HARD SHIFTING, GEAR SLIPPAGE, AND SOLENOID CODE WARNINGS ON MY 2004 RAV4 BEGINNING IN APRIL 2018. I HAVE HAD MY TRANSMISSION REBUILT BY AN ASE CERTIFIED TRANSMISSION SPECIALIST THAT ASSURES ME THE PROBLEM IS A FAULTY ECM. THIS IS A KNOWN PROBLEM OF A DEFECTIVE ECM (PER KEITH PIERSON TOYOTA JACKSONVILLE, FL) THAT TOYOTA WILL NOT REPLACE. I CAN NO LONGER DRIVE MY VEHICLE AS IT POSES A RISK TO MYSELF AND MY TWO SMALL CHILDREN DUE TO ABRUPT, UNANTICIPATED TRANSMISSION FAILURE.

NHTSA ODI #11120898

156,000 miles · Dec 8, 2017
Engine

WHILE DRIVING, THE CHECK ENGINE AND VSA LIGHTS CAME ON AT ONCE. THE TEMPERATURE GAUGE IMMEDIATELY BEGAN TO RISE, INDICATING THAT THE CAR WAS STARTING TO OVERHEAT. TOOK THE CAR TO A LOCAL MECHANIC. APPARENTLY, THE CYLINDER HEAD BOLT THREADING HAS BECOME STRIPPED DUE TO STRAIN FROM THE ALUMINUM CYLINDER BLOCK. THIS HAS LEAD TO THE…

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WHILE DRIVING, THE CHECK ENGINE AND VSA LIGHTS CAME ON AT ONCE. THE TEMPERATURE GAUGE IMMEDIATELY BEGAN TO RISE, INDICATING THAT THE CAR WAS STARTING TO OVERHEAT. TOOK THE CAR TO A LOCAL MECHANIC. APPARENTLY, THE CYLINDER HEAD BOLT THREADING HAS BECOME STRIPPED DUE TO STRAIN FROM THE ALUMINUM CYLINDER BLOCK. THIS HAS LEAD TO THE ENGINE LEAKING COOLANT. THE ENGINE IS NOW PRONE TO OVERHEATING. SEEMS TO BE A DESIGN DEFECT. ONLY SOLUTION IS TO REPLACE THE ENGINE.

NHTSA ODI #11053548

76,968 miles · Apr 23, 2016
Engine

FEB 2016 - WHILE CHECKING FLUIDS I NOTICED THE ANTIFREEZE LEVEL WAS LOW. SANSONE AUTOMALL NJ WAS NOTIFIED AND TOLD ME WHAT TO BUY AND FILL IT UNTIL MY APPT ON 2/27. DURING SERVICE CHECK THEY FOUND NOTHING WRONG. NOW, APRIL 2016, MY CAR OVERHEATED AND I WAS ABLE TO DRIVE IT BACK TO SANSONE WITH THE HEAT ON HIGH ON TO KEEP IT…

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FEB 2016 - WHILE CHECKING FLUIDS I NOTICED THE ANTIFREEZE LEVEL WAS LOW. SANSONE AUTOMALL NJ WAS NOTIFIED AND TOLD ME WHAT TO BUY AND FILL IT UNTIL MY APPT ON 2/27. DURING SERVICE CHECK THEY FOUND NOTHING WRONG. NOW, APRIL 2016, MY CAR OVERHEATED AND I WAS ABLE TO DRIVE IT BACK TO SANSONE WITH THE HEAT ON HIGH ON TO KEEP IT FROM OVERHEATING. NOW I'M BEING TOLD I NEED THE HEADGASKET REPLACED ALONG WITH THE ENGINE ($1950 FOR HEADGASKET AND $4500 FOR USED ENGINE) OH AND THEY MADE IT A POINT TO TELL ME THAT THE 25 POINT INSPECTION WAS FREE THE LAST TIME I WAS THERE. SINCE I REFUSED SERVICE, THEY ASKED US TO LEAVE THE CAR, THINK ABOUT IT AND COME BACK SATURDAY TO SPEAK TO THE MECHANIC AND DIRECTOR. WE SHOWED UP BUT NO ONE WHO INSPECTED THE CAR WAS THERE. WE REFUSED SERVICE AND HAD THE CAR TOWED HOME. VERY DISAPPOINTED WITH THEIR SERVICE AND FOR TOYOTA FOR NOT BEEN PROACTIVE IN DEALING WITH THIS ISSUE WHICH SEEMS TO BE GROWING AS I HAVE BEEN RESEARCHING AND FOUND MANY OTHERS THIS HAS HAPPENED TO. I HAVE A 2004 TOYOTA RAV WITH ONLY 76,970 MILES WHICH REALLY WAS A GREAT CAR- NEVER ANY ISSUES. I PURCHASED THIS 'CERTIFIED USED' CAR IN 2007 AT SANSONE AUTOMALL WHICH CAN NOT BE DRIVEN...COST TO FIX IT WILL BE USED TOWARDS THE PURCHASE OF A NEW NON TOYOTA VEHICLE. IN CONCLUSION, TOYOTA NEEDS TO WORK ON THIS ISSUE AND THEY ARE LOSING LOYAL CUSTOMERS AND WE ARE SPREADING THE WORD.

NHTSA ODI #10861053

133,000 miles · Feb 8, 2016
Engine

THE SEALS ON THE HEAD GASKET ARE LEAKING COOLANT. THIS IS DUE TO SEVERAL OF THE METAL BOLTS BEING STRIPPED. THIS HAS RENDERED OUR CAR USELESS. OUR MECHANIC, BEING AN HONEST PERSON, IS HESITANT TO BEGIN A SEVERAL THOUSAND $ REPAIR, SINCE HE IS UNABLE TO GUARANTEE THAT HE WILL BE ABLE TO REPAIR IT FOR THE LONG TERM. THE CAR WAS …

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THE SEALS ON THE HEAD GASKET ARE LEAKING COOLANT. THIS IS DUE TO SEVERAL OF THE METAL BOLTS BEING STRIPPED. THIS HAS RENDERED OUR CAR USELESS. OUR MECHANIC, BEING AN HONEST PERSON, IS HESITANT TO BEGIN A SEVERAL THOUSAND $ REPAIR, SINCE HE IS UNABLE TO GUARANTEE THAT HE WILL BE ABLE TO REPAIR IT FOR THE LONG TERM. THE CAR WAS OVERHEATING SO COOLANT WAS ADDED BUT THIS LEAKED QUICKLY WITH A 18 MILE RIDE FROM THE CHICAGO SUBURB OF WOODRIDGE INTO THE CITY.

NHTSA ODI #10824993

100,000 miles · Jul 10, 2015
Engine

HEAD GASKET BLEW. ACCORDING TO MECHANIC THE BOLTS THAT ANCHOR THE GASKET TO ENGINE BLOCK FAILED CAUSING LEAKAGE OF COOLANT INTO ENGINE BLOCK SUBSEQUENTLY BLOWING THE HEAD GASKET. THIS APPEARS TO BE A COMMON PROBLEM WITH THE 2004 RAV4. $1800.00 REPAIR! UPDATED 11/23/15*LJ UPDATED 11/13/2017*CN

NHTSA ODI #10733269

71,000 miles · Jun 25, 2015
Engine

TL* THE CONTACT OWNS A 2004 TOYOTA RAV4. WHILE THE VEHICLE WAS PARKED, THERE WAS A PUDDLE OF ANTIFREEZE THAT LEAKED FROM THE VEHICLE WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE HEAD GASKET HAD BLOWN AND THE ENGINE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS N…

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TL* THE CONTACT OWNS A 2004 TOYOTA RAV4. WHILE THE VEHICLE WAS PARKED, THERE WAS A PUDDLE OF ANTIFREEZE THAT LEAKED FROM THE VEHICLE WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE HEAD GASKET HAD BLOWN AND THE ENGINE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 71,000.

NHTSA ODI #10730386

121,000 miles · May 13, 2015
Engine

WE WERE DRIVING ON THE CITY STREETS OF BOSTON, MA AT APPROXIMATELY 25 MPH WHEN THE CHECK ENGINE LIGHT AND VSC LIGHT CAME ON. I CALLED OUR LOCAL DEALER TO SEE IF THE CAR WAS SAFE TO DRIVE AND I WAS TOLD THAT AS LONG AS THE CHECK ENGINE LIGHT WAS NOT BLINKING IT WAS OK TO DRIVE THE CAR. WE THEN PROCEEDED TO GET ON THE HIGHWAY TO G…

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WE WERE DRIVING ON THE CITY STREETS OF BOSTON, MA AT APPROXIMATELY 25 MPH WHEN THE CHECK ENGINE LIGHT AND VSC LIGHT CAME ON. I CALLED OUR LOCAL DEALER TO SEE IF THE CAR WAS SAFE TO DRIVE AND I WAS TOLD THAT AS LONG AS THE CHECK ENGINE LIGHT WAS NOT BLINKING IT WAS OK TO DRIVE THE CAR. WE THEN PROCEEDED TO GET ON THE HIGHWAY TO GET TO OUR HOUSE IN NEW HAMPSHIRE WHEN THE HEAD GASKET BLEW OUT AND WE LOST ALL OUR COOLANT. WHEN WE FINALLY WERE ABLE TO GET THE CAR TO OUR DEALER WE WERE TOLD THE ENGINE WAS RUINED AND IT WAS GOING TO TAKE $5000+ TO FIX.

NHTSA ODI #10716194

95,000 miles · Nov 6, 2014
Engine

TL* THE CONTACT OWNS A 2004 TOYOTA RAV4. WHILE DRIVING APPROXIMATELY 45 MPH, THE ANTIFREEZE LEAKED FROM THE ENGINE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO STATED THAT THE ENGINE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 95,…

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TL* THE CONTACT OWNS A 2004 TOYOTA RAV4. WHILE DRIVING APPROXIMATELY 45 MPH, THE ANTIFREEZE LEAKED FROM THE ENGINE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO STATED THAT THE ENGINE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 95,000.

NHTSA ODI #10652990

53,415 miles · Dec 7, 2013
Engine

IN OCTOBER/2013 WHILE DRIVING ON THE ROAD, MY 2004 TOYOTA RAV4 START SMOKING FROM THE ENGINE COMPARTMENT, PULLED OVER AND SAW THAT IT WAS COOLANT FLUIDS ALL OVER THE ENGINE, TOWED TO MY LOCAL MECHANIC AND AFTER CHECK IT OUT, IT WAS LEAKING FROM THE TOP OF THE ENGINE, RESULTS WAS THE HEAD BOLTS WERE LOOSE AND STRIPPED FROM THE BL…

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IN OCTOBER/2013 WHILE DRIVING ON THE ROAD, MY 2004 TOYOTA RAV4 START SMOKING FROM THE ENGINE COMPARTMENT, PULLED OVER AND SAW THAT IT WAS COOLANT FLUIDS ALL OVER THE ENGINE, TOWED TO MY LOCAL MECHANIC AND AFTER CHECK IT OUT, IT WAS LEAKING FROM THE TOP OF THE ENGINE, RESULTS WAS THE HEAD BOLTS WERE LOOSE AND STRIPPED FROM THE BLOCK OF THE ENGINE, AND THE HEAD GASKET WAS CRACKED, REPLACED THE AFFECTED PARTS, NEW COOLANT, TOTAL COST $1874.00, THE VEHICLE IS BACK ON THE ROAD, NOTE TO THAT IS THAT THE CAR HAS ONLY 53000 MILES, PURCHASED NEW A TOYOTA DEALERSHIP AND IT WAS ONLY WHAT IT WAS DRIVEN. TOYOTA DEALERSHIPS (3 CONTACTED), THEY WANT NOTHING TO DO WITH THE PROBLEM AND THEY "HAVE NOT KNOWLEDGE OR RECALLS FOR THE PROBLEM", (LITTLE HARD TO BELIEVED TO ME) THE LOCAL MECHANIC FOUND THAT THERE IS A KIT TO FIX THE PROBLEM, DRILL AND RE-TAP, INSERT NEW HEAD BOLTS, NEW HEAD GASKET, BACK ON THE ROAD. UNFORTUNATELY TOYOTA AS MANUFACTURER WILL NOT ASSUME THE RESPONSIBILITY OR HAVE THE ACKNOWLEDGEMENT OF THE PROBLEM, ARGUING THE VEHICLE ALREADY IS OUT OF WARRANTY, EVEN AS IS NOTED IS A MANUFACTURER ISSUE. *TR

NHTSA ODI #10555194

143,850 miles · Feb 28, 2013
Engine

ON 02/27/2013, MY CAR WAS LEAKING COOLANT, SO I TOOK IT TO MY LOCAL TOYOTA DEALER TO HAVE A CHECK. IT TURNS OUT THE COOLANT WERE LEAKING FROM THE HEAD GASKET AND THE HEAD BOLT WAS LOOSEN AND STRIPPED. THEY TOLD ME THEY CAN'T FIX THE LEAK. THE ONLY SOLUTION IS TO REPLACE THE WHOLE ENGINE. IT WILL COST ME $8,000 TO REPLACE THE ENG…

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ON 02/27/2013, MY CAR WAS LEAKING COOLANT, SO I TOOK IT TO MY LOCAL TOYOTA DEALER TO HAVE A CHECK. IT TURNS OUT THE COOLANT WERE LEAKING FROM THE HEAD GASKET AND THE HEAD BOLT WAS LOOSEN AND STRIPPED. THEY TOLD ME THEY CAN'T FIX THE LEAK. THE ONLY SOLUTION IS TO REPLACE THE WHOLE ENGINE. IT WILL COST ME $8,000 TO REPLACE THE ENGINE. I TURNED TO INTERNET FOR HELP AND FOUND OUT A LOOSEN HEAD BOLT CAUSE TO REPLACE THE ENGINE IS A VERY COMMENT ISSUE FOR TOYOTA ENGINE 2AZ-FE. IT'S OBVIOUS TO ME THE STRIPED HEAD BOLT IS AN ENGINE DEFECT. THIS COULD HAVE NEVER HAPPENED IF TOYOTA HAVE DONE A BETTER JOB TO ENSURE THE HEAD BOLT WON'T STRIPED OVER TIME. I AM NOT SAYING THE BOLTS SHOULD LAST FOREVER. HOWEVER, THE BOLTS IN A CAR ENGINE SHOULD OUT LAST THE BOLTS ON MY OUTDOOR DECK. *TR

NHTSA ODI #10500861

Official recalls

2

19V741000 · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

Oct 17, 2019

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2016 4Runner, 2003-2006 Tundra, 2003-2013 Corolla, 2009-2010 Corolla Matrix, 2004-2005 RAV4, 2002-2007 Sequoia, 2011-2013 Sienna, 2008-2012 Scion xB, 2008-2009 Lexus IS-F, 2007-2012 Yaris and Lexus ES350, 2010-2017 Lexus GX460, 2002-2010 Lexus SC430, 2006-2012 Lexus IS250 and IS350 and 2010-2015 Lexus IS250C and IS350C vehicles. These vehicles had their driver or passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Toyota will notify owners. Depending on the vehicle model, dealers will replace the front driver inflator, front passenger airbag inflator, the airbag assembly, or the front passenger airbag sub-assembly and inflator. The recall began November 20, 2019. Owners may contact Toyota customer service at 1-888-270-9371 or Lexus customer service at 1-800-255-3987. Toyota's numbers for this recall are J0A, J0B, and J0C. Lexus' numbers for this recall are JLI, JLJ, and JLK.

Additional source detail variants (2)

Air Bags:frontal:passenger Side:inflator Module

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2016 4Runner, 2003-2006 Tundra, 2003-2013 Corolla, 2009-2010 Corolla Matrix, 2004-2005 RAV4, 2002-2007 Sequoia, 2011-2013 Sienna, 2008-2012 Scion xB, 2008-2009 Lexus IS-F, 2007-2012 Yaris and Lexus ES350, 2010-2017 Lexus GX460, 2002-2010 Lexus SC430, 2006-2012 Lexus IS250 and IS350 and 2010-2015 Lexus IS250C and IS350C vehicles. These vehicles had their driver or passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Toyota will notify owners. Depending on the vehicle model, dealers will replace the front driver inflator, front passenger airbag inflator, the airbag assembly, or the front passenger airbag sub-assembly and inflator. The recall began November 20, 2019. Owners may contact Toyota customer service at 1-888-270-9371 or Lexus customer service at 1-800-255-3987. Toyota's numbers for this recall are J0A, J0B, and J0C. Lexus' numbers for this recall are JLI, JLJ, and JLK.

Air Bags:frontal:driver Side:inflator Module

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2016 4Runner, 2003-2006 Tundra, 2003-2013 Corolla, 2009-2010 Corolla Matrix, 2004-2005 RAV4, 2002-2007 Sequoia, 2011-2013 Sienna, 2008-2012 Scion xB, 2008-2009 Lexus IS-F, 2007-2012 Yaris and Lexus ES350, 2010-2017 Lexus GX460, 2002-2010 Lexus SC430, 2006-2012 Lexus IS250 and IS350 and 2010-2015 Lexus IS250C and IS350C vehicles. These vehicles had their driver or passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Toyota will notify owners. Depending on the vehicle model, dealers will replace the front driver inflator, front passenger airbag inflator, the airbag assembly, or the front passenger airbag sub-assembly and inflator. The recall began November 20, 2019. Owners may contact Toyota customer service at 1-888-270-9371 or Lexus customer service at 1-800-255-3987. Toyota's numbers for this recall are J0A, J0B, and J0C. Lexus' numbers for this recall are JLI, JLJ, and JLK.

15V284000 · Air Bags:frontal:driver Side:inflator Module

May 13, 2015

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2004-2005 Toyota RAV4 vehicles manufactured May 13, 2003, to October 25, 2005. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.

Consequence & remedy

Consequence: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Owners of these vehicles are advised not to drive their vehicles until the recall remedy has been completed. Toyota will notify owners, and dealers will replace the driver's frontal air bag, free of charge. Owners were mailed an interim notice June 17, 2015. The recall began on August 21, 2015. Owners may contact Toyota customer service at 1-800-331-4331.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.

Go deeper into Toyota RAV4 problems