Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 4 of 99 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Electrical System. Review the 37 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Fuel/propulsion System. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Service Brakes. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
12 crash reports1 fire reports3 injury reports
What owners actually said
99 reports
Mileage unknown · Mar 17, 2022
Electrical SystemFuel/propulsion System
The RAV4 Prime's fuel system holds 14.5 gallons, however only between 10 - 11 gallons of that is usable per the digital "miles to zero" gauge on the instrument panel. When the gauge reaches "zero" and notifies the driver to fill up, the tank only fills 10 -11 gallons and keeps 3 - 4.5 gallons in reserve. This is a big issue be…
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The RAV4 Prime's fuel system holds 14.5 gallons, however only between 10 - 11 gallons of that is usable per the digital "miles to zero" gauge on the instrument panel. When the gauge reaches "zero" and notifies the driver to fill up, the tank only fills 10 -11 gallons and keeps 3 - 4.5 gallons in reserve. This is a big issue because the "miles to zero" gauge reads the full tank when you fill it up (approximately 550 miles), but begins to swing drastically on miles left as you drive the car to accommodate for the 10 - 11 gallons that it actually uses. It is not an accurate gauge at all. There are two (2) potential fixes from Toyota for this issue: 1. Fix it so that the digital gauge reads the "miles to zero" correctly and isn't all over the place to compensate for the 4.5 gallon reserve, as the system currently uses 10 - 11 gallons as the read for "zero" instead of the 14.5 gallons . 2. Fix the gas tank to actually make the full 14.5 gallon tank usable to the driver.
NHTSA ODI #11457199
Mileage unknown · Feb 25, 2022
Engine
Car makes a startling loud noise like a fog horn a few seconds after starting. Noise is loud enough and unexpected it has caused me to accidently press on accelerator on occasion if I have started moving. Apparently a know problem but fix is only European focused. Fortunately nothing was in front of me when this happened. Happen…
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Car makes a startling loud noise like a fog horn a few seconds after starting. Noise is loud enough and unexpected it has caused me to accidently press on accelerator on occasion if I have started moving. Apparently a know problem but fix is only European focused. Fortunately nothing was in front of me when this happened. Happens frequently on first startup but never every time. TSB is BE-00612T-TME Need to force dealers to fix this before an accident does occur.
NHTSA ODI #11454139
Mileage unknown · Feb 16, 2022
Unknown Or Other
Very loud TRAIN HORN sound. TSB issued in other countries like Finland, but not USA. Finland TSB BE-00612T-TME
NHTSA ODI #11452197
Mileage unknown · Feb 12, 2022
Seat Belts
The car had a front passenger and two rear seat passengers, one right and one left. In the middle rear seat there was a tray of cupcakes weighing ~2lbs. As we were driving at night in a complex area of freeway onramps and offramps an alarm started to deploy, beaping steadily. I glanced down at the multi-info-display (MID) an…
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The car had a front passenger and two rear seat passengers, one right and one left. In the middle rear seat there was a tray of cupcakes weighing ~2lbs. As we were driving at night in a complex area of freeway onramps and offramps an alarm started to deploy, beaping steadily. I glanced down at the multi-info-display (MID) and couldn't tell what the alarm was, and I was driving at around 55-60mph, at night. Over the next 45 seconds or so the alarm increased in frequency to the point of starting to sound outright urgent. I finally saw noticed three tiny icons in the lower right part of the MID, amidst an array of other lit icons and indicators, representing the 3 rear seats, and the center one was not illuminated. The car's sensing system apparently determined the seat was occupied but the occupant not belted in. I told everyone to check seatbelts. By now everyone in the car was in a state of near panic as all belts were secured. At the last few seconds, distracted by the urgency of this alarm and trying ascertain what the heck it was, I nearly struck traffic cones and had to swerve to miss them. Thank fate as I swerved to get back into my lane (cones were cordening off a whole lane which I was heading into) and didn't run into another vehicle--it easily could have resulted in a crash. I visited a car owner forum and here is a comment from another owner, "...Toyota doesn't need to have such an obnoxious seatbelt warning system -- even just for the front-seat occupants -- in which the sound gets louder and louder and louder; it's about the worst I've seen in any brand...." Other seatbelt alarms in my experience sound, then stop, then restart, but never escalate like this one. The combination of an atypical satbelt alarm that escalates to the point of urgency, combined w/ a hypersensitive seat occupant sensor confirmed by others, difficult to focus on while driving alarm icons , makes this design potentially disastrous as my story suggests.
NHTSA ODI #11451668
Mileage unknown · Feb 9, 2022
EngineStructureUnknown Or Other
Hello Nhtsa, It is a brand new car, while we were driving on the freeway, all off a sudden, we hard noisy drive, eventually smelled plastic. When we saw under the "Underbody plastic shield with clips loosen up" and it is handing half on the road. we were scared and it could even fire up the whole car as we smelled a burning sme…
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Hello Nhtsa, It is a brand new car, while we were driving on the freeway, all off a sudden, we hard noisy drive, eventually smelled plastic. When we saw under the "Underbody plastic shield with clips loosen up" and it is handing half on the road. we were scared and it could even fire up the whole car as we smelled a burning smell. I called Toyota Custer service a couple of times and reported the issue. again called towing company took to the dealer. dealer "Town county Toyota Charlotte" Dealer manager was very rude and says it cannot be fixed, it is back-ordered, left us on the road to take out the car. It is such cheap material for Such an EXPENSIVE car. It has an 18KW battery and gas we would have been caught up in a fire in the car. We were so disappointed and shocked for a few days. # Again it is first in segment plugin EV. It makes weird noise occasionally while reversing or staring going in 10-15miles per hour. Riased 2 service tickets with toyota customer care, no response so far. First ticket: 220119002484 second ticket: 220108001683
NHTSA ODI #11451126
Mileage unknown · Jan 31, 2022
Service Brakes
When the vehicle goes over a pothole (or bad road condition) while you are braking, the brakes don’t work for a second, the car feels like it is surging. I almost hit the car in front. This happens a lot. It’s the exact same problem problem with the 2010 prius.
NHTSA ODI #11449652
Mileage unknown · Jan 23, 2022
Service Brakes
While braking there is a brief release, which I believe happens when car switches from regenerative to friction braking. It feels like I have taken my foot off the brake for a moment, but I have not. Result is car briefly stops braking, which can cause loss of control. Has happened consistently for months, less pronounced with h…
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While braking there is a brief release, which I believe happens when car switches from regenerative to friction braking. It feels like I have taken my foot off the brake for a moment, but I have not. Result is car briefly stops braking, which can cause loss of control. Has happened consistently for months, less pronounced with hard vs soft braking
NHTSA ODI #11448513
Mileage unknown · Jan 10, 2022
Unknown Or Other
I was driving on a two lane highway going approximately 55mph. It was around 8pm and it was already dark out. There was nothing near me on the road. While driving, I heard a loud explosion/pop. I swerved into the opposite lane due to the sound. Luckily there were no cars oncoming. I was able to get back to the right side of the …
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I was driving on a two lane highway going approximately 55mph. It was around 8pm and it was already dark out. There was nothing near me on the road. While driving, I heard a loud explosion/pop. I swerved into the opposite lane due to the sound. Luckily there were no cars oncoming. I was able to get back to the right side of the road and find a spot to stop/park. I then looked at my sunroof and it was shattered in a circular pattern. It was not from an external force.
NHTSA ODI #11446964
Mileage unknown · Dec 13, 2021
Unknown Or Other
This car makes a loud noise (train horn?) when I first begin to drive it on cold days. It makes the noise for a couple of seconds and then stops. If I leave it parked until it cools off and try to drive it again, it makes the noise again. It's very loud and disturbing. I first noticed it when the temperature dropped to about 4…
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This car makes a loud noise (train horn?) when I first begin to drive it on cold days. It makes the noise for a couple of seconds and then stops. If I leave it parked until it cools off and try to drive it again, it makes the noise again. It's very loud and disturbing. I first noticed it when the temperature dropped to about 40 degrees Fahrenheit.
NHTSA ODI #11443618
Mileage unknown · Dec 12, 2021
Unknown Or Other
Navigation systems are key safety systems that are optional in most cars. The navigation system with its turn by turn instruction allows the driver to focus on driving , while also listening to music or talking on the phones. There have been many times that I or anyone would get lost, miss turns without the use of such systems.…
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Navigation systems are key safety systems that are optional in most cars. The navigation system with its turn by turn instruction allows the driver to focus on driving , while also listening to music or talking on the phones. There have been many times that I or anyone would get lost, miss turns without the use of such systems. While integrated satellite navigation systems are available, they are far inferior to google maps, waze and Apple Maps. I personally have been using google maps on my phone tied to Bluetooth for many years. Technology has improved where phones can be projected onto car screens using android auto and CarPlay. I have just purchased a new car to have this feature in addition to the phone based system where a could listen to radio or talk on the phone while receiving voice navigation prompts. My new car is able to provide turn by turn instructions while listening to the radio, but while on a brief call the instructions are no longer available when using android auto and google maps, the most popular navigation software. I have discussed this with Toyota, who blames it on google. Toyota is the manufacturer and should be able to make it happen. The problem is not just a Toyota problem, but it seems that it is across manufacturers. The turn by turn feature should be mandatory for projection systems like android auto and CarPlay. A switch can determine whether it is active, but it should be there. If nhtsa can require it then manufacturers can demand google and apple to fix their software. I have researched this on the internet and it is a common but important problem. Can you please look into it Regards
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021-2022 RAV4 Prime and 2022 Lexus NX450h+ plug-in hybrid electric (PHEV) vehicles. The electric current rectifying module contained within the DC-DC converter may have been damaged during production, which can result in an electrical short-circuit.
Consequence & remedy
Consequence: A short circuit can cause the DC-DC converter to overheat, increasing the risk of a vehicle fire.
Remedy: Owners are advised not to charge their vehicles when the ambient air temperature is below or expected to drop below 41 degrees Fahrenheit (5 degrees Celsius). Dealers will replace the DC-DC converter, free of charge. Owner notification letters were mailed December 29, 2023. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's number for this recall is 23TB07/23LB01.
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021 RAV4 Prime Plug-In Hybrid vehicles. During certain cold weather driving conditions, while driving in EV Mode, the hybrid vehicle control engine control unit (HEV ECU) software may cause the hybrid system to shut down if the accelerator is rapidly pressed to further accelerate the vehicle, resulting in a stall.
Consequence & remedy
Consequence: An engine stall increases the risk of a crash.
Remedy: Dealers will update the HEV ECU software, free of charge. Owner notification letters are expected to be mailed February 27, 2023. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's number for this recall is 23TA01.
Toyota Engineering & Manufacturing (Toyota) is recalling certain 2022 Lexus LX 600, Lexus NX 350h, Lexus NX 450h+, Toytoa RAV4 Hybrid, 2021-2022 Lexus LS 500h, Toyota Mirai, RAV4 PRIME, Sienna, Venza, and 2020-2022 Toyota Highlander Hybrid vehicles. The Skid Control ECU software may not turn on the Vehicle Stability Control (VSC) system when the vehicle is restarted after the driver has disabled the VSC system. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 126, "Electronic Stability Control Systems."
Consequence & remedy
Consequence: Driving with a deactivated stability control system increases the risk of a crash.
Remedy: Dealers will update the Skid Control ECU software, free of charge. Owner notification letters were mailed May 27, 2022. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 22TA03. Lexus' number for this recall is 22LA01.
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021 RAV4 Prime vehicles. The headlight aiming caps may have been improperly closed, allowing for horizontal adjustment of the headlight beam. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment."
Consequence & remedy
Consequence: Adjusting the horizontal headlight beam can increase glare, reducing the visibility of an oncoming driver or the vehicle operator, increasing the risk of a crash.
Remedy: Toyota will notify owners, and dealers will close the aiming caps on the headlights, free of charge. The recall began January 6, 2021. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 20TA15.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1
DP22005 · Pedestrian Alert Sounds
Opened Jan 27, 2023 · Closed Aug 7, 2023
Status: closed (inferred from source dates) · Electrical System:propulsion System
NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.
2021 Toyota RAV4 Prime Problems, Complaints & Recalls | Skip That Year