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2008 Toyota Highlander

Owner reports · Recalls · Investigations

More warning signs than most Highlander years

Owner complaints for the 2008 Toyota Highlander are substantially higher than the model-year median of 186.5.

About this comparison →

When problems were reported

Mileage at the reported incident

311 reports with mileage · 92 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 66 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 58 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 57 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

44 crash reports14 fire reports24 injury reports

Engine complaints

58 reports
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160,000 miles · Jul 12, 2020
Electrical SystemEngineFuel/propulsion System

HIGHLANDER HYBRID 2008 WE WERE DRIVING ON A COUNTRY BACK ROAD. IN IDAHO, WE HAD JUST STOPPED AT A STOP SIGN AND WENT TO DRIVE FORWARD AFTER GOING AROUND 100-200 METERS AND THE CAR LURCHED FORWARD WHILE I WAS DRIVING AND THEN THE SCREEN WITH ALL THE WARNINGS BEGAN GOING OFF. ALL OF THEM SAYING PULL OVER TOT THE SIDE OF THE ROA…

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HIGHLANDER HYBRID 2008 WE WERE DRIVING ON A COUNTRY BACK ROAD. IN IDAHO, WE HAD JUST STOPPED AT A STOP SIGN AND WENT TO DRIVE FORWARD AFTER GOING AROUND 100-200 METERS AND THE CAR LURCHED FORWARD WHILE I WAS DRIVING AND THEN THE SCREEN WITH ALL THE WARNINGS BEGAN GOING OFF. ALL OF THEM SAYING PULL OVER TOT THE SIDE OF THE ROAD AND THAT ALL THE SYSTEMS WERE FAILING. ALL THE WARNINGS SAID THINGS TO TAKE THE CAR TO DEALER. WE PULLED OVER TO THE SIDE OF THE ROAD AND THEN TRIED TO GET THE CAR TO MOVE FORWARD BY PUTTING IT IN DRIVE AND YOU COULD HEAR THE CAR TRYING TO DO SOMETHING BUT NOTHING HAPPENED. THE CAR DID TURN ON BUT THAT WAS IT.

NHTSA ODI #11338931

82,156 miles · Jul 7, 2020
Engine

TL* THE CONTACT OWNS A 2008 TOYOTA HIGHLANDER. THE CONTACT STATED THAT WHILE DRIVING AT 65 MPH, THE ENGINE OIL COOLER PIPE RUPTURED WITHOUT WARNING WHICH CAUSED THE VEHICLE TO STALL. THE CONTACT PULLED OVER, SHUTOFF THE VEHICLE AND INSPECTED THE VEHICLE. THE CONTACT BECAME AWARE THAT THE OIL WAS COMPLETELY DRAINED FROM THE ENGIN…

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TL* THE CONTACT OWNS A 2008 TOYOTA HIGHLANDER. THE CONTACT STATED THAT WHILE DRIVING AT 65 MPH, THE ENGINE OIL COOLER PIPE RUPTURED WITHOUT WARNING WHICH CAUSED THE VEHICLE TO STALL. THE CONTACT PULLED OVER, SHUTOFF THE VEHICLE AND INSPECTED THE VEHICLE. THE CONTACT BECAME AWARE THAT THE OIL WAS COMPLETELY DRAINED FROM THE ENGINE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC TO BE INSPECTED. THE INSPECTION CONFIRMED THE DRIVER'S ASSESSMENT. THE MECHANIC INFORMED THE CONTACT OF A MANUFACTURER'S EXTENDED WARRANTY COVERAGE ON SIMILAR VEHICLES HOWEVER, THE WARRANTY HAD EXPIRED ON THE VEHICLE. THE CONTACT STATED THAT HE WAS NEVER NOTIFIED OF THE EXTENDED WARRANTY PRIOR TO THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 82,156.

NHTSA ODI #11338000

78,000 miles · Jun 15, 2020
EngineUnknown Or Other

DEAR SIR/MADAM THE TOYOTA HIGHLANDER /CAMRY AND SIENNA HAVE A OIL COOLER LINE WHICH IS MADE OF RUBBER AND EXPLODE DUE TO THE HIGH TEMPERATURE OF THE OIL. ALL THESE VEHICLES HAVE BEEN CAUSING OIL TO BE LEAKED ALL OVER THE ROADS OF AMERICA WITH TOYOTA NOT HAVING ISSUED A RECALL. YEARS 2008 - 2013 .THIS ISSUE IS DANGEROUS. *TR

NHTSA ODI #11328848

119,000 miles · May 22, 2020
Engine

WHILE DRIVING MY CAR AT APPROXIMATELY 55MPH ALL THE DASHBOARD LIGHTS FLASHED AND THEN THE CHECK HYBRID SYSTEM LIGHT CAME ON AND STAYED ON. IT SAID THAT THERE WAS A PROBLEM WITH THE HYBRID SYSTEM TO PULL OVER AS SOON AS YOU COULD SAFETY AND TO CONTACT THE DEALER. WELL THE ENGINE DIED ABRUPTLY AND LOSS POWER IMMEDIATELY. LUCKILY I…

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WHILE DRIVING MY CAR AT APPROXIMATELY 55MPH ALL THE DASHBOARD LIGHTS FLASHED AND THEN THE CHECK HYBRID SYSTEM LIGHT CAME ON AND STAYED ON. IT SAID THAT THERE WAS A PROBLEM WITH THE HYBRID SYSTEM TO PULL OVER AS SOON AS YOU COULD SAFETY AND TO CONTACT THE DEALER. WELL THE ENGINE DIED ABRUPTLY AND LOSS POWER IMMEDIATELY. LUCKILY I WAS ON A ONE LANE ROAD WITH A SHOULDER AND NO ONE IMMEDIATELY BEHIND ME. THE MECHANIC SAID THAT IT WAS A LOWER END MOTOR FAILURE BUT REALLY COULD NOT FIGURE OUT WHAT IS WRONG WITH IT. IN FACT IT IS STILL AT THE MECHANIC'S AND THEY ARE STILL TRYING TO FIGURE IT OUT. IT APPEARS THAT IT MAY BE THE ENGINE INVERTER BUT STILL NOT SURE. THIS IS A VERY UNSAFE SITUATION AND TOYOTA SHOULD HAVE ADDRESS THIS. MY CAR IS A 2008 HIGHLAND HYBRID WITH 119,000 MILES ON. *TR

NHTSA ODI #11325617

139,000 miles · Mar 24, 2020
Engine

THE RUBBER OIL COOLER LINE (PART NUMBER: 040004-29131) OF OUR 2008 TOYOTA HIGHLANDER BURST AT 139,000 MILES CAUSING AN OIL SPILL AND COMPLETE AND IRREVERSIBLE ENGINE FAILURE DUE TO OIL STARVATION WHILE VEHICLE WAS IN HIGH-SPEED MOTION IN A CONGESTED HIGHWAY DURING ICY-AND FOGGY CONDITIONS. DRIVER MANAGED TO REMOVE THE VEHICLE FR…

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THE RUBBER OIL COOLER LINE (PART NUMBER: 040004-29131) OF OUR 2008 TOYOTA HIGHLANDER BURST AT 139,000 MILES CAUSING AN OIL SPILL AND COMPLETE AND IRREVERSIBLE ENGINE FAILURE DUE TO OIL STARVATION WHILE VEHICLE WAS IN HIGH-SPEED MOTION IN A CONGESTED HIGHWAY DURING ICY-AND FOGGY CONDITIONS. DRIVER MANAGED TO REMOVE THE VEHICLE FROM THE ROAD, NOT CAUSING ANY ACCIDENTS, JUST BEFORE THE ENGINE IRREVERSIBLY BROKE AND SHUT DOWN. TWO DAYS PRIOR THE INCIDENT, OIL-CHANGE SCHEDULED SERVICE WAS PERFORMED BY A TOYOTA-CERTIFIED DEALERSHIP SHOWING NO SIGNS OF ENGINE/ENGINE OIL-COOLING LINE ABNORMALITIES. DEFECTIVE SOFTWARE DISPLAYED WARNINGS ON THE DASHBOARD OF LOW ENGINE OIL/PRESSURE SECONDS BEFORE THE ENGINE SHUT DOWN. THIS DEFECTIVE PART HAS BEEN SPECIFICALLY ACKNOWLEDGED IN THE TOYOTA'S 2014 "WARRANTY ENHANCEMENT PROGRAM, ZE2" FOR REPAIRS AT NO COST UNTIL JANUARY 31, 2016 OR PAST THAT DATE FOR "10 YEARS FROM THE DATE OF FIRST USE OR 150,000 MILES, WHICHEVER OCCURS FIRST." TOYOTA CLAIMS THEY MAILED A LETTER FOR "SEVERAL MONTHS" AFTER "LATE JULY 2014" FOR ZE2 TO OWNERS BUT THE OWNER OF THIS VEHICLE NEITHER EVER RECEIVED SUCH LETTER NOR WAS NOTIFIED BY TOYOTA CORP./DEALERSHIP. VEHICLE HAS BEEN UNDER *CONSISTENT, SCHEDULED, AND REGULAR CAR SERVICES* SINCE ITS ORIGINAL AND SOLE PURCHASE IN 2008. THIS SHOULD HAVE BEEN A RECALL TO THE NHTSA UPON *UNREASONABLY DANGEROUS DESIGN* FOR USING RUBBER PRESSURIZED PIPES IN V6 ENGINES INSTEAD OF METAL-BASED MATERIALS, DEFECTIVE PART AWARENESS, INCIDENT HISTORY, AND THE EXTENT OF THE HIGH HAZARD RISK THAT INVOLVES THIS PART FAILURE: OIL SPILL (NOT OIL LEAKING AS STATED IN ZE2) CAN OCCUR AT HIGH RESULTING IN A NON-OPPORTUNITY TO PREVENT VEHICLE LOSS AND HIGH PROBABILITIES OF CRASH, INJURIES, FIRE, AND/OR FATALITIES. THIS IS ALSO EXACERBATED BY THE EMBEDDED DEFECTIVE SOFTWARE IN TERMS OF POOR TIMING TO DISPLAY ENGINE FAILURE.

NHTSA ODI #11319173

124,000 miles · Feb 27, 2020
EngineFire

THE ENGINE OIL COOLER PIPE ON MY 2008 HIGHLANDER WAS DEFECTIVE AND LEAKED AT 124,000 MILE/12 YEARS (IN FEB 2020). HAPPENED WHILE I WAS ON A HIGHWAY & SMOKE IN MY CABIN. TOYOTA HAS SET A LIMIT OF EXTENDED LIMITED WARRANTY (LCS-ZE2) TO FIX THIS DEFECT BUT ONLY IF IT OCCURS AT < (OR EQUAL) 10 YRS OR 150,000 MILES. MANY REPORTS ON…

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THE ENGINE OIL COOLER PIPE ON MY 2008 HIGHLANDER WAS DEFECTIVE AND LEAKED AT 124,000 MILE/12 YEARS (IN FEB 2020). HAPPENED WHILE I WAS ON A HIGHWAY & SMOKE IN MY CABIN. TOYOTA HAS SET A LIMIT OF EXTENDED LIMITED WARRANTY (LCS-ZE2) TO FIX THIS DEFECT BUT ONLY IF IT OCCURS AT < (OR EQUAL) 10 YRS OR 150,000 MILES. MANY REPORTS ON THE WEB INDICATE CARS PAST THE TOYOTA ARBITRARY CUT OFFS FOR TIME AND MILES. THIS IS A SERIOUS SAFETY DEFECT/RISK BECAUSE ALL OF THE OIL COULD LEAK OUT FROM A DEFECTIVE PIPE & ENGINE COULD CATCH FIRE OR FREEZE. I HAD SMOKE IN THE CABIN AND A LOW OIL PRESSURE WARNING LIGHT. OF NOTE, MY CAR WAS SERVICED (OIL CHANGE) AND A MULTIPOINT INSPECTION BY TOYOTA 3 WEEKS PRIOR TO OIL LEAK (IN JAN 2020) AND THE OIL LEAK WAS NOT NOTED. THIS MEANS THAT THE LEAK OCCURRED RECENTLY AND WELL PAST THE ARBITRARY TIME INTERVAL/MILEAGE LIMIT SET BY TOYOTA. AT NO TIME DID MY TOYOTA DEALER NOTIFY ME REGARDING THE EXTENDED WARRANTY ENHANCEMENT OR THAT THIS COULD E A PROBLEM OR NOR DID MY TOYOTA DEALER SPECIFICALLY LOOK FOR THIS PROBLEM ON MY CAR DURING INSPECTION. A FULL SCALE RECALL IS REQUIRED FOR THIS DEFECT, NOT A LIMITED WARRANTY ENHANCEMENT LETTER. ATTACHED ARE 1- THE INVOICE TO FIX THE OIL ENGINE PIPE LEAK 2- THE INSPECTION FROM TOYOTA DEALER WITH NO EVIDENCE OF AN OIL LEAK (JAN 2020) 3-WARRANTY & WEBCHAT OTHER OWNERS COMPLAIN OF SIMILAR DANGEROUS EFFECTS OF THE OIL LEAK AND EXPENSIVE REPAIRS THAT OCCURRED PAST THE TOYOTA ARBITRARY LIMITS 4. INVOICE DOCUMENTING THE OIL CHANGE (JAN 2020) SHOWING NO EVIDENCE OF A LEAK WHEN TOYOTA SET THE LIMITS ON THE EXTENDED WARRANTY OF 10 YEARS OR 150,000 MILES, THEY HAD NO IDEA IF THAT WOULD BE SUFFICIENTLY IN LENGTH TO CATCH ALL THE PROBLEMS. BECAUSE TOYOTA OWNERS KEEP THEIR VEHICLES FOR A LONG TIME, THESE ARBITRARY INTERVALS ARE NOT SUFFICIENT. THEREFORE A FULL RECALL IS REQUIRED.

NHTSA ODI #11311913

130,000 miles · Dec 7, 2019
Engine

ON MY WAY HOME ON SATURDAY NIGHT, ABOUT 2 TO 3 STREETS FROM MY HOUSE, MY DASH STARTED TO SAY LOW FUEL. I CONTINUED TO DRIVE HOME BECAUSE I WAS SO CLOSE. I GET HOME AND JUMPED OUT OF THE VEHICLE TO LISTEN TO MY CAR AND EVERYTHING SOUNDED GOOD. I SHUT THE CAR OFF. ON MONDAY MORNING, I WALKED OUT AND NOTICED ALL THE OIL IN THE CAR…

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ON MY WAY HOME ON SATURDAY NIGHT, ABOUT 2 TO 3 STREETS FROM MY HOUSE, MY DASH STARTED TO SAY LOW FUEL. I CONTINUED TO DRIVE HOME BECAUSE I WAS SO CLOSE. I GET HOME AND JUMPED OUT OF THE VEHICLE TO LISTEN TO MY CAR AND EVERYTHING SOUNDED GOOD. I SHUT THE CAR OFF. ON MONDAY MORNING, I WALKED OUT AND NOTICED ALL THE OIL IN THE CAR HAD LEAKED OUT OF THE CAR ONTO MY DRIVEWAY. I IMMEDIATELY CALLED TOYOTA AND THEY SAID THEY WOULD SEND A TOW TRUCK. THE TOW TRUCK DRIVER ARRIVED AND CHECKED THE OIL WITH THE DIP STICK. SINCE THERE WAS NO OIL IN THE VEHICLE, WE DID NOT START THE ENGINE. HE TOWED THE CAR TO TOYOTA (WHERE I HAVE ALL MY WORK DONE INCLUDING INSPECTIONS-WHICH THE LAST ONE WAS DONE 3 WEEKS PRIOR TO THIS INCIDENT). THE TOYOTA MECHANICS LOOKED AT THE VEHICLE. THEY CALLED ME AND SAID A HOSE UNDER THE ENGINE HAD CRACKED CAUSING THE OIL TO LEAK OUT. THEY HAD TO ORDER THE PART AND IT WOULD FIXED AND READY BY TUESDAY. THE PART DIDN'T COME IN AS EXPECTED AND THE CAR WAS NOT FIXED UNTIL WEDNESDAY. I LEFT WORK ON MY BREAK TO PICK UP THE VEHICLE WEDNESDAY NIGHT WHEN THEY CALLED AND SAID IT WAS READY. I PICKED UP THE VEHICLE FROM TOYOTA AND DROVE BACK TO WORK. ON THE WAY, I NOTICED A NOISE COMING FROM THE ENGINE BUT ASSUMED IT WAS OK SINCE IT WAS JUST FIXED. AFTER MY SHIFT (THURSDAY MORNING), I CAME OUT AND STARTED THE CAR. IMMEDIATELY AFTER STARTING THE VEHICLE, A LOUD BANGING NOISE CAME FROM THE ENGINE. I CALLED TOYOTA AND HAD THEM TOW THE VEHICLE BACK TO TOYOTA. THEY LOOKED AT THE CAR AND CALLED ME AND STATED THE ENGINE HAD BLOWN AND THAT IT WOULD COST $7000 TO REPLACE. THEY SAID I COULD KEEP THE VEHICLE THERE UNTIL I DECIDE WHAT TO DO.

NHTSA ODI #11287671

118,000 miles · Sep 25, 2019
Engine

ON THE HIGHWAY AT 75 MILES/HOUR (WITH MY 3 SMALL CHILDREN IN THE BACKSEAT), LOSS OF ENGINE OIL PRESSURE. DIAGNOSED AS THE ENGINE OIL COOLER PIPE, OIL WAS EVERYWHERE WITHOUT ANY IN THE ENGINE. THIS IS A KNOWN ISSUE ON MANY ENGINES WHICH WAS COVERED BY TOYOTA FOR A LIMITED TIME/MILEAGE WITH A LIMITED EXTENDED WARRANTY UNDER A "CU…

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ON THE HIGHWAY AT 75 MILES/HOUR (WITH MY 3 SMALL CHILDREN IN THE BACKSEAT), LOSS OF ENGINE OIL PRESSURE. DIAGNOSED AS THE ENGINE OIL COOLER PIPE, OIL WAS EVERYWHERE WITHOUT ANY IN THE ENGINE. THIS IS A KNOWN ISSUE ON MANY ENGINES WHICH WAS COVERED BY TOYOTA FOR A LIMITED TIME/MILEAGE WITH A LIMITED EXTENDED WARRANTY UNDER A "CUSTOMER SUPPORT PROGRAM (ZE2)." WE WERE NEVER NOTIFIED OF THIS POTENTIAL ISSUE, AS WE WOULD HAVE ELECTED TO FIX THIS PRIOR TO AN OIL BLOWOUT, TO PREVENT A POTENTIAL ACCIDENT WITH LOSS OF THE ENGINE WHILE DRIVING, PARTICULARLY WITH OUR CHILDREN IN THE VEHICLE.

NHTSA ODI #11258179

145,670 miles · Aug 15, 2019
EngineCrash

2008 HIGHLANDER, ENGINE OIL COOLER PIPE FAILED, DROPPED 4 QTS OF OIL ON THE HIGHWAY, WHICH LED TO A SLIPPERY SITUATION, I PULLED OVER BUT A CAR BEHIND ME SKIDDED THROUGH THE OIL AND REAR ENDED THE CAR IN FRONT OF THEM DUE TO THE OIL LEFT ON THE ROAD IMPACTING THEIR SAFE STOPPING DISTANCE. THIS FAILED PART WAS A RUBBER HOSE HOLD…

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2008 HIGHLANDER, ENGINE OIL COOLER PIPE FAILED, DROPPED 4 QTS OF OIL ON THE HIGHWAY, WHICH LED TO A SLIPPERY SITUATION, I PULLED OVER BUT A CAR BEHIND ME SKIDDED THROUGH THE OIL AND REAR ENDED THE CAR IN FRONT OF THEM DUE TO THE OIL LEFT ON THE ROAD IMPACTING THEIR SAFE STOPPING DISTANCE. THIS FAILED PART WAS A RUBBER HOSE HOLDING HOT MOTOR OIL NEXT TO THE CATATLYTIC CONVERTER, TERRIBLE DESIGN, TOYOTA REPLACED THIS ORIGINAL RUBBER HOSE WITH PART 04004-29131 THAT WAS METAL PIPES NOT HOSES. THIS PART WAS ELIGIBLE FOR A TOYOTA EXTENDED WARRANTY COVERAGE (TOYOTA WARRANTY ENHANCEMENT ZE2) TILL 2016 OR SO, BUT I WAS NEVER NOTIFIED VIA MAIL OF THE ISSUE, THEREFORE DID NOT KNOW ABOUT IT UNTIL AFTER MY CAR BROKE DOWN. THERE ARE MANY DOCUMENTED ISSUES OF THIS PART FAILING, AND ALSO MANY DOCUMENTED ISSUES OF TOYOTA FAILING TO NOTIFY CUSTOMERS DUE TO THEIR INABILITY TO LINK VIN TO MAILING ADDRESS PRIOR TO 2014. I FEEL THAT TOYOTA DIDN'T NOTIFY ME PROPERLY, WHICH CAUSED AN UNSAFE SITUATION FOR ME AND OTHER MOTORISTS. HAD THIS BEEN A RECALL, THEY WOULD HAVE BEEN OBLIGATED TO MORE FORMALLY NOTIFY CUSTOMERS AND DEALERSHIPS ABOUT THIS HAZARD, AND WOULD HAVE TO FIX THEM ALL, VS. THE RELATIVELY SMALL NUMBER THAT THEY DID FIX. I CALLED TOYOTA MOTOR CORP CUST SERVICE, AND THEY TOLD ME THEY NO LONGER HAD ANY FINANCIAL OR NOTIFICATION OBLIGATION FOR THIS DESIGN & SAFETY DEFECT AS THE 'WARRANTY ENHANCEMENT' HAD EXPIRED. PLEASE REQUIRE A RECALL! THERE ARE THOUSANDS OF CARS ON THE ROAD TODAY WITH THIS UNSAFE CONDITION READY TO CAUSE PROBLEMS!

NHTSA ODI #11244249

128,700 miles · Jul 24, 2019
Engine

THE ENGINE IS EMITTING SMOKE, CREATES RATTLING SOUND. AT START TIMING CHAIN SOUNDS SCARED KIDS. WHILE DRIVING YOU CAN HEAR KNOCKING SOUND AND IF SOMETHING CAN BREAK WHILE DRIVING.

NHTSA ODI #11234326

Official recalls

11

16V396000 · Seats:front Assembly:seat Heater/cooler

Jun 2, 2016

Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-2008 Camry Solara, 2006-2010 Highlander hybrid, 2006-2011 Rav4 and Tacoma, 2007-2010 FJ Cruiser, 2007-2011 Camry hybrid, 2009-2010 Venza, 2010-2012 Prius, 1988-1990 and 2005-2010 Camry, and 1989 and 2009-2010 Corolla vehicles equipped with aftermarket accessory seat heaters with a copper strand heating element. The electrical wiring in the seat heaters may be damaged when the seat cushion is compressed.

Consequence & remedy

Consequence: If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.

Remedy: SET will notify owners, and dealers will disconnect the seat heaters, free of charge, and refund the purchase price of the seat heater accessory. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226. SET number for this recall is SET16B.

15V689000 · Visibility:power Window Devices And Controls

Oct 22, 2015

Toyota Motor Company (Toyota) is recalling certain model year 2009-2011 Tundra, Sequoia, Corolla, Corolla Matrix and Scion xB, 2008-2011 Highlander and Highlander Hybrid, 2007 Camry and Camry Hybrid, 2009 Camry and Camry Hybrid, 2006-2011 RAV4, 2006-2010 Yaris, and 2009-2010 Scion xD and Pontiac Vibe vehicles. During the manufacturing of the Power Window Master Switch (PWMS), grease lubricant may have been inconsistently applied to the sliding electrical contacts.

Consequence & remedy

Consequence: If the sliding electrical contacts are not protected by lubricant, debris and moisture that get into the switch may cause a short circuit and the switch assembly may overheat and melt, increasing the risk of a fire.

Remedy: Toyota will notify owners, and dealers will inspect the switch, applying a lubricant if no abnormality is found. If abnormality is found, the PWMS circuit board will be replaced, free of charge. The recall is expected to begin December 20, 2015. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is C0M.

14V743000 · Seats:front Assembly:seat Heater/cooler

Nov 19, 2014

Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2010-2011 Prius and Corolla, 2009-2011 Venza, 2006-2010 Avalon, 2007-2010 FJ Cruiser, 2005-2011 Sienna and Sequoia, 2006-2011 Tacoma 4x2 and 4x4, Camry, Highlander, Tundra 4x2 and 4x4, and 2007-2011 Rav4 and 4Runner. The affected vehicles may experience compression of the seat cushion which may damage the seat heater wiring.

Consequence & remedy

Consequence: Damage to the seat heater wiring could cause the wires to short, increasing the risk of the seat burning and causing personal injury to the occupant.

Remedy: SET will notify owners, and dealers will disconnect the heaters with copper strand heating elements and refund the purchase price of the seat heater accessory, free of charge. The recall is expected to began in January 2015. Owners may contact SET customer service at 1-866-405-4226.

14V168000 · Air Bags:frontal:driver Side:inflator Module

Apr 9, 2014

Toyota is recalling certain model year 2006-2008 RAV4, 2006-2010 Yaris, 2008-2010 Highlander, and 2009-2010 Tacoma, Corolla, Corolla Matrix and General Motors Pontiac Vibe vehicles. In the affected vehicles, the steering column assembly contains electrical connections to the driver's airbag module housed in a spiral cable assembly, which includes a Flexible Flat Cable (FFC). Due to the shape and location of the FFC's retainer, the FFC could become damaged when the steering wheel is turned.

Consequence & remedy

Consequence: If the FFC is damaged, connectivity to the driver's air bag module could be lost and the air bag deactivated. The failure of the driver's air bag to deploy in the event of a crash that typically necessitates deployment increases the risk of injury to the driver.

Remedy: Toyota will notify the Toyota vehicle owners, and General Motors will notify the Pontiac Vibe owners. Toyota sent owners an interim notification letter in May 2014 to advise owners of the recall. Toyota will mail owners a second letter when remedy parts are available. General Motors sent Pontiac Vibe owners an Interim letter on June 20, 2014 notifying them that parts are currently unavailable. General Motors sent notices to the Pontiac Vibe owners on September 15, 2014, that a remedy is available. The recall began on October 27, 2014. Owners may contact Toyota at 1-800-331-4331. Owners may contact General Motors at 1-800-762-2737.

12V491000 · Visibility:power Window Devices And Controls

Oct 10, 2012

Toyota is recalling certain model year 2007-2009 Camry, Camry Hybrid, RAV4, Corolla, Corolla Matrix, Tundra, Sequoia, Highlander, Highlander Hybrid, Yaris, Scion xB, Scion xD and Pontiac Vibe vehicles. The power window master switch assemblies in some of these vehicles were built using a less precise process for lubricating the internal components of the switch assemblies. Irregularities in this lubrication process may cause the power window master switch assemblies to malfunction and overheat.

Consequence & remedy

Consequence: If the switch overheats, it may melt, possibly resulting in a fire.

Remedy: Toyota will notify its owners, and dealers will inspect the switch and apply a special grease that inhibits heat build up or replace any switch damaged by the defect, free of charge. Toyota owners that experience a problem with a switch should not attempt to make repairs, but should contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331. General Motors will contact the Pontiac Vibe owners affected by this recall and GM dealers will inspect and repair switches as necessary. Those owners may contact Pontiac Customer Care at 1-800-762-2737.

11V245000 · Air Bags; Air Bags:side/window

Apr 21, 2011

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2008 HIGHLANDER, HIGHLANDER HYBRID, AND MODEL YEAR 2007-2008 RAV4 VEHICLES. IN THE CURTAIN SHIELD AIRBAG (CSA) SYSTEM, THERE ARE TWO SENSORS IN THE AIRBAG SENSOR ASSEMBLY WHICH ARE DESIGNED TO DETECT VEHICLE ROLL ANGLE. IF ONE OF THESE SENSORS MALFUNCTIONS, THE AIRBAG WARNING LIGHT (MALFUNCTION INDICATOR LIGHT: MIL) WILL ILLUMINATE AND THE ROLL DETECTION SYSTEM WILL BE SUSPENDED; HOWEVER, THE AIRBAG CSA REMAINS AVAILABLE IN THE EVENT OF A SIDE CRASH. IF BOTH SENSORS FAIL NEARLY SIMULTANEOUSLY AFTER INITIAL AIRBAG SYSTEM CHECK, THE CSA AND THE SEAT BELT PRETENSIONER COULD BE INADVERTENTLY ACTIVATED.

Consequence & remedy

Consequence: INADVERTENT ACTIVATION OF THE CSA AND/OR THE SEAT BELT PRETENSIONER CAN CAUSE INJURY TO A VEHICLE OCCUPANT.

Remedy: TOYOTA WILL REPLACE THE AIRBAG SENSOR ASSEMBLY WITH A NEW ONE CONTAINING IMPROVED ROLL RATE SENSORS, FREE OF CHARGE. TOYOTA INTENDS TO SEND AN INTERIM OWNER NOTIFICATION TO OWNERS EARLY TO MID-MAY, 2011 WHEN SUFFICIENT PARTS AND REMEDY BECOMES AVAILABLE. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

Additional source detail variants (2)

Air Bags:side/window

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2008 HIGHLANDER, HIGHLANDER HYBRID, AND MODEL YEAR 2007-2008 RAV4 VEHICLES. IN THE CURTAIN SHIELD AIRBAG (CSA) SYSTEM, THERE ARE TWO SENSORS IN THE AIRBAG SENSOR ASSEMBLY WHICH ARE DESIGNED TO DETECT VEHICLE ROLL ANGLE. IF ONE OF THESE SENSORS MALFUNCTIONS, THE AIRBAG WARNING LIGHT (MALFUNCTION INDICATOR LIGHT: MIL) WILL ILLUMINATE AND THE ROLL DETECTION SYSTEM WILL BE SUSPENDED; HOWEVER, THE AIRBAG CSA REMAINS AVAILABLE IN THE EVENT OF A SIDE CRASH. IF BOTH SENSORS FAIL NEARLY SIMULTANEOUSLY AFTER INITIAL AIRBAG SYSTEM CHECK, THE CSA AND THE SEAT BELT PRETENSIONER COULD BE INADVERTENTLY ACTIVATED.

Consequence: INADVERTENT ACTIVATION OF THE CSA AND/OR THE SEAT BELT PRETENSIONER CAN CAUSE INJURY TO A VEHICLE OCCUPANT.

Remedy: TOYOTA WILL REPLACE THE AIRBAG SENSOR ASSEMBLY WITH A NEW ONE CONTAINING IMPROVED ROLL RATE SENSORS, FREE OF CHARGE. TOYOTA INTENDS TO SEND AN INTERIM OWNER NOTIFICATION TO OWNERS EARLY TO MID-MAY, 2011 WHEN SUFFICIENT PARTS AND REMEDY BECOMES AVAILABLE. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

Air Bags

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2008 HIGHLANDER, HIGHLANDER HYBRID, AND MODEL YEAR 2007-2008 RAV4 VEHICLES. IN THE CURTAIN SHIELD AIRBAG (CSA) SYSTEM, THERE ARE TWO SENSORS IN THE AIRBAG SENSOR ASSEMBLY WHICH ARE DESIGNED TO DETECT VEHICLE ROLL ANGLE. IF ONE OF THESE SENSORS MALFUNCTIONS, THE AIRBAG WARNING LIGHT (MALFUNCTION INDICATOR LIGHT: MIL) WILL ILLUMINATE AND THE ROLL DETECTION SYSTEM WILL BE SUSPENDED; HOWEVER, THE AIRBAG CSA REMAINS AVAILABLE IN THE EVENT OF A SIDE CRASH. IF BOTH SENSORS FAIL NEARLY SIMULTANEOUSLY AFTER INITIAL AIRBAG SYSTEM CHECK, THE CSA AND THE SEAT BELT PRETENSIONER COULD BE INADVERTENTLY ACTIVATED.

Consequence: INADVERTENT ACTIVATION OF THE CSA AND/OR THE SEAT BELT PRETENSIONER CAN CAUSE INJURY TO A VEHICLE OCCUPANT.

Remedy: TOYOTA WILL REPLACE THE AIRBAG SENSOR ASSEMBLY WITH A NEW ONE CONTAINING IMPROVED ROLL RATE SENSORS, FREE OF CHARGE. TOYOTA INTENDS TO SEND AN INTERIM OWNER NOTIFICATION TO OWNERS EARLY TO MID-MAY, 2011 WHEN SUFFICIENT PARTS AND REMEDY BECOMES AVAILABLE. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

10V035000 · Equipment:other:labels

Feb 3, 2010

GULF STATES TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2010 VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD BETWEEN SEPTEMBER 1, 2005 AND JUNE 2, 2008 WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE STANDARD REQUIREMENTS.

Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. DEALERS WILL ALSO CORRECT THE OWNER'S MANUAL. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT GULF STATES TOYOTA AT 713-580-3300.

10V036000 · Equipment:other:labels

Feb 3, 2010

SOUTHEAST TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2011 PASSENGER VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.

Consequence & remedy

Consequence: A DRIVER MAY OVERLOAD A VEHICLE WHICH MAY INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT SOUTHEAST TOYOTA AT 1-800-301-6859.

10V023000 · Vehicle Speed Control:accelerator Pedal

Jan 27, 2010

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2008-2010 HIGHLANDER, MODEL YEAR 2009-2010 COROLLA, VENZA AND MATRIX PASSENGER VEHICLES. THE ACCELERATOR PEDAL CAN GET STUCK IN THE WIDE OPEN POSITION DUE TO ITS BEING TRAPPED BY AN UNSECURED OR INCOMPATIBLE DRIVER'S FLOOR MAT. THIS RECALL IS AN EXPANSION OF A CAMPAIGN OF 3.8 MILLION OTHER TOYOTA VEHICLES ANNOUNCED IN 2009 FOR THE SAME ISSUE (SEE 09V-388).

Consequence & remedy

Consequence: A STUCK OPEN ACCELERATOR PEDAL MAY RESULT IN VERY HIGH VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP THE VEHICLE, WHICH COULD CAUSE A CRASH, SERIOUS INJURY OR DEATH.

Remedy: TOYOTA WILL MODIFY OR REPLACE THE ACCELERATOR PEDALS ON THE SUBJECT VEHICLES. FLOOR SURFACE MODIFICATIONS ARE ALSO BEING CONSIDERED AND WILL BE INCLUDED FOR ANY MODEL FOR WHICH IT IS DEEMED APPROPRIATE. INITIALLY, DEALERS WILL BE INSTRUCTED ON HOW TO RESHAPE THE ACCELERATOR PEDAL FOR THE REPAIR. AS REPLACEMENT PARTS WITH THE SAME SHAPE AS THE MODIFIED PEDAL BECOME AVAILABLE, THEY WILL BE MADE AVAILABLE TO THE DEALERS FOR THE REPAIR. CUSTOMERS WHO HAVE HAD THE PEDAL RESHAPE REMEDY COMPLETED WILL HAVE THE OPPORTUNITY TO RECEIVE A NEW PEDAL IF THEY DESIRE, AFTER REPLACEMENT PEDALS BECOME AVAILABLE. IN ADDITION, TOYOTA WILL REPLACE ANY TOYOTA ALL-WEATHER FLOOR MAT IN A SUBJECT VEHICLE WITH A NEWLY DESIGNED MAT, FREE OF CHARGE. FOR THOSE CUSTOMERS WHO HAVE THE PREVIOUS DESIGN ALL-WEATHER FLOOR MAT BUT DO NOT NEED OR WANT THE NEWLY DESIGNED ALL-WEATHER FLOOR MAT, TOYOTA WILL RECOVER THE PREVIOUS DESIGN ALL-WEATHER FLOOR MAT AND REIMBURSE ITS PRICE. THE SAFETY RECALL BEGAN MARCH 30, 2010. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

09V223000 · Equipment:other:labels

Jun 15, 2009

TOYOTA IS RECALLING 27,080 MODEL YEAR 2005 THROUGH 2010 PASSENGER CARS BUILT FROM SEPTEMBER 1, 2005 TO MAY 4, 2009. THESE VEHICLES WERE NOT EQUIPPED WITH LOAD CARRYING CAPACITY MODIFICATION LABELS WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS."

Consequence & remedy

Consequence: INCORRECT LOAD CARRYING CAPACITY MODIFICATION LABELS COULD RESULT IN THE VEHICLE BEING OVERLOADED, INCREASING THE RISK OF A CRASH.

Remedy: TOYOTA WILL NOTIFY OWNERS AND PROVIDE THEM WITH A NEW, ACCURATE LABEL TO BE INSTALLED OVER THE INACCURATE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 18, 2009. OWNERS MAY CONTACT TOYOTA AT 1-888-270-9371.

08V181000 · Seat Belts:rear/other

Apr 18, 2008

TOYOTA IS RECALLING 90,189 MY 2008 HIGHLANDER AND HIGHLANDER HYBRID PASSENGER VEHICLES EQUIPPED WITH A THIRD ROW SEAT. THESE VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, "OCCUPANT CRASH PROTECTION." THE NON-DRIVER DESIGNATED SEATING POSITIONS (DSP) ON THESE VEHICLES IS EQUIPPED WITH SEAT BELT ASSEMBLIES THAT HAVE A FEATURE THAT CONVERTS THE RETRACTOR FROM AN EMERGENCY LOCKING RETRACTOR (ELR) TO AN AUTOMATIC LOCKING RETRACTOR (ALR). THE BELTS CONVERT TO THE ALR MODE AFTER THE WEBBING HAS BEEN FULLY WITHDRAWN FROM THE RETRACTOR. THE SYSTEM IS DESIGNED SO THAT AS THE BELT IS RELEASED INTO THE RETRACTOR, THE SYSTEM REMAINS IN THE ALR MODE SO THAT A CHILD RESTRAINT SYSTEM (CRS) CAN BE TIGHTLY SECURED.

Consequence & remedy

Consequence: HOWEVER, FOR THE TWO THIRD ROW DSP'S ON THESE VEHICLES, THE ALR MODE DEACTIVATES BEFORE THE WEBBING IS FULLY RETRACTED, SO THAT IT WILL NOT LOCK WHEN CERTAIN REAR-FACING CRS'S THAT HAVE A SHORT SEAT BELT ROUTING PATH ARE INSTALLED IN THE VEHICLE. THIS CAN ALLOW THE SEAT BELT WEBBING TO SPOOL OUT DURING NORMAL DRIVING MANEUVERS, WHICH COULD AFFECT THE STABILITY OF A CHILD RESTRAINT INSTALLED AT THOSE SEATING POSITIONS. AS SUCH, THIS COULD DISCOURAGE THE USE OF A CHILD RESTRAINT AND IN THE EVENT OF A CRASH, THE CHILD MAY NOT BE ADEQUATELY PROTECTED POSSIBLY RESULTING IN INJURY.

Remedy: DEALERS WILL INSTALL A NEWLY DESIGNED SEAT BELT COMPONENT FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN ON OR ABOUT DECEMBER 18, 2008. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA18006 · Steering Column Separation

Opened Nov 16, 2018 · Closed Apr 2, 2024

Status: closed (inferred from source dates) · Steering; Steering:column

On November 16, 2018, the Office of Defects Investigation (ODI) opened an Engineering Analysis (EA18-006) as an upgrade to a Preliminary Evaluation (PE18-005).  The investigation focused on allegations of steering wheel separation from the lower steering column after using the tilt and/or telescoping mechanism. Given the separation occurring when operating the tilt and/or telescoping function and failure of both shear capsules to maintain the lower steering column mounting position, potential for shear capsule damage in the known failures due to collisions, the overall low rate of occurrence, and the updated manufacturer documentation, this investigation is closed.  The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.  The agency reserves right to take further action if warranted by the circumstances. A detailed summary of the investigation is attached to this closing resume. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

Additional source detail variants (2)

Steering:column

On November 16, 2018, the Office of Defects Investigation (ODI) opened an Engineering Analysis (EA18-006) as an upgrade to a Preliminary Evaluation (PE18-005).  The investigation focused on allegations of steering wheel separation from the lower steering column after using the tilt and/or telescoping mechanism. Given the separation occurring when operating the tilt and/or telescoping function and failure of both shear capsules to maintain the lower steering column mounting position, potential for shear capsule damage in the known failures due to collisions, the overall low rate of occurrence, and the updated manufacturer documentation, this investigation is closed.  The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.  The agency reserves right to take further action if warranted by the circumstances. A detailed summary of the investigation is attached to this closing resume. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

Steering

On November 16, 2018, the Office of Defects Investigation (ODI) opened an Engineering Analysis (EA18-006) as an upgrade to a Preliminary Evaluation (PE18-005).  The investigation focused on allegations of steering wheel separation from the lower steering column after using the tilt and/or telescoping mechanism. Given the separation occurring when operating the tilt and/or telescoping function and failure of both shear capsules to maintain the lower steering column mounting position, potential for shear capsule damage in the known failures due to collisions, the overall low rate of occurrence, and the updated manufacturer documentation, this investigation is closed.  The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.  The agency reserves right to take further action if warranted by the circumstances. A detailed summary of the investigation is attached to this closing resume. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

PE18005 · Upper Steering Column Separation

Opened May 4, 2018 · Closed Nov 20, 2018

Status: closed (inferred from source dates) · Steering; Steering:column

On May 4, 2018, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE18-005 to investigate three allegations of steering column separation for Model Year (MY) 2008 through 2013 Toyota Highlander vehicles. Two (2) of the 3 complaints were received by ODI in April 2018 and occurred while the vehicle was in motion. Since opening PE18-005, one (1) additional VOQ involving steering column separation has been received. This incident occurred while the vehicle was stationary.As part of PE18-005, ODI examined the field data, warranty data, and relevant technical information submitted by Toyota in response to the PE18-005 information request letter. Ten (10) additional incidents of steering column separation were identified. Four (4) of these instances occurred while driving. During PE18-005, ODI confirmed that the steering columns in the subject vehicles are equipped with breakaway capsules that are designed to collapse/shear during certain types of vehicle collisions. This design feature aims to reduce driver injury severity from impact with the steering wheel in frontal vehicle collisions. There is no direct method for detecting when the capsules in the subject vehicles have sheared. If the driver operates the tilt/telescoping feature after the breakaway capsules have separated, the steering column may drop out of position and could subsequently detach entirely from the rest of the steering assembly. Loss of steering while driving may cause a loss of vehicle control, which could lead to a vehicle crash.To date, ODI has identified 14 incidents involving complete steering column separation, 6 of which occurred while driving. One of these incidents involved a minor crash. Additionally, there have been 16 events where the steering column dropped from the dashboard mounting brackets, but column separation did not occur. Four of these incidents happened while driving. Of these 30 total separation/drop incidents, 5 of the vehicles have evidence of minor collision repairs months or years prior to the steering column failure.This investigation has been upgraded an to Engineering Analysis (EA18-006) in order to 1) conduct a more detailed analysis of the conditions that may cause the steering column breakaway capsules to separate and 2) assess factors that may contribute to the problem of failing to detect and repair breakaway capsules after they have separated. Toyota has recently revised their repair manual and issued a Collision Repair Information Bulletin to help address the second concern.The VOQs associated with this investigation can be viewed at www.NHTSA.gov under the following ODI complaint numbers: 11141761, 11083623, 11083280, 10888043.

Additional source detail variants (2)

Steering:column

On May 4, 2018, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE18-005 to investigate three allegations of steering column separation for Model Year (MY) 2008 through 2013 Toyota Highlander vehicles. Two (2) of the 3 complaints were received by ODI in April 2018 and occurred while the vehicle was in motion. Since opening PE18-005, one (1) additional VOQ involving steering column separation has been received. This incident occurred while the vehicle was stationary.As part of PE18-005, ODI examined the field data, warranty data, and relevant technical information submitted by Toyota in response to the PE18-005 information request letter. Ten (10) additional incidents of steering column separation were identified. Four (4) of these instances occurred while driving. During PE18-005, ODI confirmed that the steering columns in the subject vehicles are equipped with breakaway capsules that are designed to collapse/shear during certain types of vehicle collisions. This design feature aims to reduce driver injury severity from impact with the steering wheel in frontal vehicle collisions. There is no direct method for detecting when the capsules in the subject vehicles have sheared. If the driver operates the tilt/telescoping feature after the breakaway capsules have separated, the steering column may drop out of position and could subsequently detach entirely from the rest of the steering assembly. Loss of steering while driving may cause a loss of vehicle control, which could lead to a vehicle crash.To date, ODI has identified 14 incidents involving complete steering column separation, 6 of which occurred while driving. One of these incidents involved a minor crash. Additionally, there have been 16 events where the steering column dropped from the dashboard mounting brackets, but column separation did not occur. Four of these incidents happened while driving. Of these 30 total separation/drop incidents, 5 of the vehicles have evidence of minor collision repairs months or years prior to the steering column failure.This investigation has been upgraded an to Engineering Analysis (EA18-006) in order to 1) conduct a more detailed analysis of the conditions that may cause the steering column breakaway capsules to separate and 2) assess factors that may contribute to the problem of failing to detect and repair breakaway capsules after they have separated. Toyota has recently revised their repair manual and issued a Collision Repair Information Bulletin to help address the second concern.The VOQs associated with this investigation can be viewed at www.NHTSA.gov under the following ODI complaint numbers: 11141761, 11083623, 11083280, 10888043.

Steering

On May 4, 2018, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE18-005 to investigate three allegations of steering column separation for Model Year (MY) 2008 through 2013 Toyota Highlander vehicles. Two (2) of the 3 complaints were received by ODI in April 2018 and occurred while the vehicle was in motion. Since opening PE18-005, one (1) additional VOQ involving steering column separation has been received. This incident occurred while the vehicle was stationary.As part of PE18-005, ODI examined the field data, warranty data, and relevant technical information submitted by Toyota in response to the PE18-005 information request letter. Ten (10) additional incidents of steering column separation were identified. Four (4) of these instances occurred while driving. During PE18-005, ODI confirmed that the steering columns in the subject vehicles are equipped with breakaway capsules that are designed to collapse/shear during certain types of vehicle collisions. This design feature aims to reduce driver injury severity from impact with the steering wheel in frontal vehicle collisions. There is no direct method for detecting when the capsules in the subject vehicles have sheared. If the driver operates the tilt/telescoping feature after the breakaway capsules have separated, the steering column may drop out of position and could subsequently detach entirely from the rest of the steering assembly. Loss of steering while driving may cause a loss of vehicle control, which could lead to a vehicle crash.To date, ODI has identified 14 incidents involving complete steering column separation, 6 of which occurred while driving. One of these incidents involved a minor crash. Additionally, there have been 16 events where the steering column dropped from the dashboard mounting brackets, but column separation did not occur. Four of these incidents happened while driving. Of these 30 total separation/drop incidents, 5 of the vehicles have evidence of minor collision repairs months or years prior to the steering column failure.This investigation has been upgraded an to Engineering Analysis (EA18-006) in order to 1) conduct a more detailed analysis of the conditions that may cause the steering column breakaway capsules to separate and 2) assess factors that may contribute to the problem of failing to detect and repair breakaway capsules after they have separated. Toyota has recently revised their repair manual and issued a Collision Repair Information Bulletin to help address the second concern.The VOQs associated with this investigation can be viewed at www.NHTSA.gov under the following ODI complaint numbers: 11141761, 11083623, 11083280, 10888043.