The contact owns a 2007 Toyota Highlander Hybrid. The contact’s son stated while driving approximately 70 MPH, the vehicle lost motive power and stalled. The contact stated that several unknown warning lights were illuminated. The vehicle was towed to the contact’s residence. The vehicle was not taken to a dealer to be diagnosed…
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The contact owns a 2007 Toyota Highlander Hybrid. The contact’s son stated while driving approximately 70 MPH, the vehicle lost motive power and stalled. The contact stated that several unknown warning lights were illuminated. The vehicle was towed to the contact’s residence. The vehicle was not taken to a dealer to be diagnosed. The manufacturer was informed of the failure and informed the contact that the VIN was not under recall. The failure mileage was approximately 196,000.
NHTSA ODI #11449033
87,842 miles · Nov 8, 2017
Electrical SystemEngineStructureFire
CAR WAS PARKED IN DRIVEWAY AND WAS STATIONARY. WARMING CAR UP TO GET RID OF FROST ON WINDSHIELD. THE CAR STARTED ON FIRE - TOTAL LOST. 3 TO 4 FEET FLAMES COMING OUT OF ENGINE.
NHTSA ODI #11044702
71,900 miles · Apr 13, 2016
Electrical SystemEngine
DRIVING ON AN INTERSTATE RECEIVED A CHECK HYBRID LIGHT THEN THE ENGINE POWERED DOWN AND THEN SHUT DOWN. WAS ABLE TO PULL OFF INTERSTATE WITHOUT CRASHING. HAD TO HAVE IT TOWED TO TOYOTA DEALER WHERE THEY SAID IT WAS THE IVS, INVERTER SYSTEM, WHICH OVERHEATED AND SHUT ENGINE DOWN. THE VEHICLE WAS RECALLED IN 2014 FOR BAD SOLDERING…
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DRIVING ON AN INTERSTATE RECEIVED A CHECK HYBRID LIGHT THEN THE ENGINE POWERED DOWN AND THEN SHUT DOWN. WAS ABLE TO PULL OFF INTERSTATE WITHOUT CRASHING. HAD TO HAVE IT TOWED TO TOYOTA DEALER WHERE THEY SAID IT WAS THE IVS, INVERTER SYSTEM, WHICH OVERHEATED AND SHUT ENGINE DOWN. THE VEHICLE WAS RECALLED IN 2014 FOR BAD SOLDERING IN THE IVS SYSTEM. CAR HAS ONLY 72,000 MILES ON IT, BUT OVER 8 YEARS ON WARRANTY. SO I AM WAITING ON TOYOTA TO DECIDE IF THEY ARE GOING TO ASSUME RESPONSIBILITY FOR $9,500 REPAIR. I AM NOW AWARE OF LAWSUITS AND COMPLAINTS ON THE INVERTER SYSTEM OF THE HYBRID HIGHLANDER.
NHTSA ODI #10855302
105,000 miles · Feb 1, 2016
Electrical SystemEngine
TL* THE CONTACT OWNS A 2007 TOYOTA HIGHLANDER HYBRID. THE CONTACT STATED THAT WHILE DRIVING AT 5 MPH AND COMING TO A STOP, THE VEHICLE STALLED. THE VEHICLE COULD NOT BE RESTARTED AND IT HAD MULTIPLE UNKNOWN WARNING LIGHTS ILLUMINATED INCLUDING THE CHECK HYBRID SYSTEM, THE CHECK ENGINE AND THE CHECK CSV WARNING LIGHTS. THE VEHICL…
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TL* THE CONTACT OWNS A 2007 TOYOTA HIGHLANDER HYBRID. THE CONTACT STATED THAT WHILE DRIVING AT 5 MPH AND COMING TO A STOP, THE VEHICLE STALLED. THE VEHICLE COULD NOT BE RESTARTED AND IT HAD MULTIPLE UNKNOWN WARNING LIGHTS ILLUMINATED INCLUDING THE CHECK HYBRID SYSTEM, THE CHECK ENGINE AND THE CHECK CSV WARNING LIGHTS. THE VEHICLE WAS TOWED TO A DEALER WHERE IT WAS DIAGNOSED THAT THE INVERTER ASSEMBLY WITH CONVERTER NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 105,000.
NHTSA ODI #10823477
66,000 miles · Nov 26, 2013
Engine
ON THE APPROXIMATE DATE WRITTEN ABOVE, I RECEIVED A NOTICE OF RECALL FROM TOYOTA RELATED TO THE REPLACEMENT OF THE PART NOTED ABOVE [IPM]. THE NOTICE INSTRUCTED ME TO CONTACT MY TOYOTA DEALER AND INDICATED THAT THE IPM "WOULD BE REPLACE." THE NOTICE WENT ON TO SAY "...IT IS POSSIBLE THAT THE FUSE OF THE POWER SUPPLY CIRCUIT COUL…
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ON THE APPROXIMATE DATE WRITTEN ABOVE, I RECEIVED A NOTICE OF RECALL FROM TOYOTA RELATED TO THE REPLACEMENT OF THE PART NOTED ABOVE [IPM]. THE NOTICE INSTRUCTED ME TO CONTACT MY TOYOTA DEALER AND INDICATED THAT THE IPM "WOULD BE REPLACE." THE NOTICE WENT ON TO SAY "...IT IS POSSIBLE THAT THE FUSE OF THE POWER SUPPLY CIRCUIT COULD BLOW, CAUSING THE HYBRID SYSTEM TO SHUT DOWN AND RESULTING IN THE VEHICLE STOPPING WHILE BEING DRIVEN. THIS CAN INCREASE THE RISK OF A CRASH." BEING SOMEWHAT RISK ADVERSE, I IMMEDIATELY CALLED AND SCHEDULE AN APPOINTMENT WHICH OCCURRED EARLIER TODAY. AT THAT APPOINTMENT, I WAS TOLD "THE PART WOULD BE INSPECTED TO DETERMINE IF IT NEEDED TO BE REPLACED." CLEARLY, THIS INFORMATION WAS DIFFERENT THAN THAT PROVIDED BY THE NOTICE. WORSE, HOWEVER, IS THE FACT THAT THE DEALER, HAVING DETERMINED THAT THE PART DID INDEED NEED TO BE REPLACED, THEN INFORMED ME THAT THE PART WOULD NEED TO BE ORDERED AND SINCE THEY WERE ON BACKORDER THERE WAS NO WAY THEY COULD TELL ME WHEN THE PROMISED REPAIR MIGHT ACTUALLY OCCUR. AS A RESULT OF THE ABOVE, THIS HIGHLY DANGEROUS SITUATION IS BEING ALLOWED TO CONTINUE UNTIL TOYOTA GETS ITS ACT TOGETHER. SOMEHOW, THAT DOESN'T SEEM QUITE RIGHT AND I THOUGHT YOU MIGHT LIKE TO KNOW. *TR
NHTSA ODI #10553885
120,000 miles · Jun 18, 2013
Electrical SystemEngineHybrid Propulsion System
NHTSA ACTION NUMBER : PE11005 EXACT SAME SITUATION. THIS ISSUE KILLS THE CAR IMMEDIATELY WITH NO TIME TO PREPARE. I WAS VERY LUCKY AS I WAS JUST ENTERING ONTO THE FREEWAY. I DRIFTED OVER TO THE RIGHT MEDIAN. IF I WAS IN THE MIDDLE OR FAR LEFT LANE THIS WOULD HAVE BEEN A MAJOR SAFETY CONCERN. THERE ARE MORE HIGHLANDERS HYBRIDS I…
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NHTSA ACTION NUMBER : PE11005 EXACT SAME SITUATION. THIS ISSUE KILLS THE CAR IMMEDIATELY WITH NO TIME TO PREPARE. I WAS VERY LUCKY AS I WAS JUST ENTERING ONTO THE FREEWAY. I DRIFTED OVER TO THE RIGHT MEDIAN. IF I WAS IN THE MIDDLE OR FAR LEFT LANE THIS WOULD HAVE BEEN A MAJOR SAFETY CONCERN. THERE ARE MORE HIGHLANDERS HYBRIDS IN MY VIN RANGE THAT ARE COMING OF AGE AND SHOULD HAVE THESE DEFECTIVE INVERTER ASSEMBLY PARTS REPLACED ASAP. *TR
NHTSA ODI #10520344
106,083 miles · Mar 6, 2013
Electrical SystemEnginePower Train
I WAS EXITING A PARKING LOT ONTO THE STREET. I SUDDENLY LOST POWER WHILE I WAS WAITING TO MERGE INTO TRAFFIC. MY CAR WAS IN DRIVE BUT I HAD MY FOOT ON THE BRAKE WHEN MY CAR WENT DEAD. THERE WERE WARNINGS FLASHING AT ME FROM MY DASHBOARD. I PUT MY CAR IN PARK. TURNED OFF THE ENGINE AND RESTARTED MY CAR BUT THE SAME THING HAP…
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I WAS EXITING A PARKING LOT ONTO THE STREET. I SUDDENLY LOST POWER WHILE I WAS WAITING TO MERGE INTO TRAFFIC. MY CAR WAS IN DRIVE BUT I HAD MY FOOT ON THE BRAKE WHEN MY CAR WENT DEAD. THERE WERE WARNINGS FLASHING AT ME FROM MY DASHBOARD. I PUT MY CAR IN PARK. TURNED OFF THE ENGINE AND RESTARTED MY CAR BUT THE SAME THING HAPPENED PLUS I BEGAN TO ROLL BACKWARDS DO TO THE SLIGHT INCLINE IN THE PARKING LOT EXIT. I QUICKLY PUT MY CAR IN PARK AGAIN, TURNED ON MY HAZARD LIGHTS, AND WAIVED THE CARS BEHIND ME TO GO AROUND. I WAS ABLE TO PUT MY CAR IN REVERSE AND BACK IT UP TO A SAFE AREA IN THE PARKING LOT. I CALLED THE TOYOTA DEALERSHIP IN CHARLOTTE WHERE I PURCHASED THE CAR AT AND CONTINUED HAVING IT SERVICED. THEY TOLD ME TO HAVE IT TOWED TO THE NEAREST DEALERSHIP IMMEDIATELY. I CALLED THE SERVICE DEPARTMENT AT TEAM TOYOTA MALL OF GA TO LET THEM KNOW I WAS BRINGING IT IN. AFTER THEIR MECHANIC DETERMINED IT WAS THE FAULTY INVERTER IN THE TRANSMISSION, I WAS TOLD IT WOULD COST ME $8,000 TO FIX IT. I STILL OWED $15,000 ON THE CAR. I FOUND OUT ABOUT THE RECALL ON 2006-2007 HIGHLANDER HYBRIDS FOR THE SAME FAULTY INVERTER. THE DEALERSHIP SAID MY CAR WAS INELIGIBLE FOR THE RECALL SINCE THE VIN WAS NOT LISTED. I CALLED TOYOTA AS ADVISED AND OPENED A CASE NUMBER. I RECEIVED THE WORST CUSTOMER SERVICE AND CONSTANT RUN AROUND FROM TOYOTA. THEY OFFERED TO GIVE ME $1,000 TOWARDS THE REPAIRS OR $2,500 FOR A NEW OR TOYOTA CERTIFIED USED VEHICLE. I'M STILL WAITING TO FIND OUT WHY MY CAR WASN'T INCLUDED ON THE LIST THOUGH IT MET THE CRITERIA. I AM TRULY SHOCKED BY THE DISMISSIVE ATTITUDE I'M CURRENTLY GETTING FROM TOYOTA AS IF THEY DIDN'T KNOW ABOUT THE FAULTY INVERTER. MY CAR BROKE DOWN ON MY WAY HOME TO NORTH CAROLINA. NOW I'M TRAPPED IN GEORGIA WITH NO WAY OF GETTING HOME TO MY HUSBAND AND CHILDREN. I'M STILL WAITING ON TOYOTA'S DECISION ABOUT MY CASE, IN GA. *TR
NHTSA ODI #10501902
40,162 miles · Sep 28, 2012
Engine
TL* THE CONTACT OWNS A 2007 TOYOTA HIGHLANDER HYBRID. WHILE DRIVING APPROXIMATELY 55 MPH, THE ENGINE STALLED WITHOUT ANY PRIOR WARNING. THE ENGINE FAILED TO RESTART AND WAS TOWED TO AN AUTHORIZED DEALER WHO STATED THAT THE FAULTY SPARK PLUG COIL PACK CONTRIBUTED TO THE ENGINE MALFUNCTION. THE VEHICLE WAS REPAIRED UNDER THE SERVI…
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TL* THE CONTACT OWNS A 2007 TOYOTA HIGHLANDER HYBRID. WHILE DRIVING APPROXIMATELY 55 MPH, THE ENGINE STALLED WITHOUT ANY PRIOR WARNING. THE ENGINE FAILED TO RESTART AND WAS TOWED TO AN AUTHORIZED DEALER WHO STATED THAT THE FAULTY SPARK PLUG COIL PACK CONTRIBUTED TO THE ENGINE MALFUNCTION. THE VEHICLE WAS REPAIRED UNDER THE SERVICE WARRANTY. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 40,162. UPDATED 10/19/12 *CN UPDATED 10/23/2012 *JS
Toyota is recalling certain model year 2006-2010 Highlander hybrid vehicles manufactured February 16, 2005, through July 29, 2010; and model year 2006-2008 Lexus RX400h vehicles manufactured February 23, 2005, through December 2, 2008. The Intelligent Power Module (IPM) inside the inverter module may contain transistors that have higher operating temperatures than the solder can support and the transistors may be heat damaged by the solder. If this occurs, various warning lamps, including the malfunction indicator lamp, slip indicator light, brake system warning light, and master warning light, will be illuminated on the instrument panel.
Consequence & remedy
Consequence: The vehicle may enter a fail-safe/limp-home mode that limits the drivability of the vehicle. It is possible that the hybrid system will shut down while the vehicle is being driven, causing the vehicle to stall unexpectedly, increasing the risk of a crash.
Remedy: Toyota will notify owners, and dealers will replace the IPM free of charge. Owners may contact Toyota at 1-800-331-4331. Vehicles that had their IPM replaced under recall 11V-342 are not affected by this campaign.
TOYOTA IS RECALLING CERTAIN MODEL YEAR 2006-2007 HIGHLANDER HYBRID AND LEXUS RX400H PASSENGER CARS MANUFACTURED FROM FEBRUARY 16, 2005, THROUGH AUGUST 30, 2006. A MODULE INSIDE THE INVERTER MODULE MAY CONTAIN INADEQUATELY SOLDERED TRANSISTORS THAT DURING HIGH-LOAD DRIVING, MAY BE DAMAGED BY HEAT CAUSED BY THE LARGE CURRENT. IF THIS OCCURS, VARIOUS WARNING LAMPS, INCLUDING THE MALFUNCTION INDICATOR LAMP, SLIP INDICATOR LIGHT, BRAKE SYSTEM WARNING LIGHT, AND MASTER WARNING LIGHT, WILL BE ILLUMINATED ON THE INSTRUMENT PANEL.
Consequence & remedy
Consequence: THE VEHICLE MAY ENTER A FAIL-SAFE/LIMP-HOME MODE THAT LIMITS THE DRIVABILITY OF THE VEHICLE. IT IS POSSIBLE THAT THE HYBRID SYSTEM WILL SHUT DOWN WHILE THE VEHICLE IS BEING DRIVEN, CAUSING THE VEHICLE TO STALL UNEXPECTEDLY, INCREASING THE RISK OF A CRASH.
Remedy: TOYOTA/LEXUS MAILED AN INTERIM OWNER NOTIFICATION ON JULY 19, 2011 TO ADVISE OWNERS OF THIS RECALL AND THE FACT THAT THEY WILL RECEIVE A FUTURE NOTICE WHEN PARTS BECOME AVAILABLE TO COMPLETE REPAIRS. TOYOTA DEALERS WILL INSPECT THE HYBRID INVERTER PRODUCTION NUMBER TO DETERMINE WHETHER THE INVERTER CONTAINS SUSPECT TRANSISTORS AND REPLACE THE MODULE FREE OF CHARGE. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2
DP22005 · Pedestrian Alert Sounds
Opened Jan 27, 2023 · Closed Aug 7, 2023
Status: closed (inferred from source dates) · Electrical System:propulsion System
NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.
In a June 29, 2011 letter to NHTSA, Toyota submitted a Defect Information Report regarding a safety recall of certain Toyota Highlander Hybrid and Lexus RX400h vehicles to address a defect condition with the hybrid inverter assembly (NHTSA Recall No. 11V-342).Toyota's letter identified a defect related to inadequately soldered transistors on the Intelligent Power Module (IPM) of some of the subject vehicles that could result in sudden loss of power while driving.Toyota's remedy procedure instructs dealers to inspect the hybrid inverter production number to determine if the inverter contains suspect transistors.If so, the dealer will replace the IPM.The recall covers approximately 45,528 model year (MY) 2006 and 2007 Toyota Highlander Hybrid vehicles manufactured from February 16, 2005 through August 29, 2006 and approximately 36,745 MY 2006 and 2007 Lexus RX400h vehicles manufactured from February 23, 2005 through August 30, 2006.This Preliminary Evaluation is closed.
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