Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 15 of 22 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Suspension. Review the 7 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 3 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Service Brakes, Hydraulic. Review the 3 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
3 crash reports3 fire reports3 injury reports
What owners actually said
22 reports
81,970 miles · Oct 23, 2012
Power TrainSuspension
TL* THE CONTACT OWNS A 2005 SUZUKI AERIO. THE CONTACT STATED THAT WHILE ATTEMPTING TO MAKE A TURN BOTH AXLES FRACTURED. THE VEHICLE WAS TAKEN TO THE DEALER WHO DECIDED TO REPLACE THE TIE ROD, FRONT SUSPENSION, THE DRIVE SHAFT AND THE ENTIRE FRONT AXLE SYSTEM. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY A…
Read full complaint
TL* THE CONTACT OWNS A 2005 SUZUKI AERIO. THE CONTACT STATED THAT WHILE ATTEMPTING TO MAKE A TURN BOTH AXLES FRACTURED. THE VEHICLE WAS TAKEN TO THE DEALER WHO DECIDED TO REPLACE THE TIE ROD, FRONT SUSPENSION, THE DRIVE SHAFT AND THE ENTIRE FRONT AXLE SYSTEM. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE. THE VEHICLE WAS REPAIRED. THEFIRST FAILURE MILEAGE WAS 81,970 AND THE SECOND MILEAGE WAS 94,653. UPDATED 12/28/12 *CN UPDATED 1/14/2013 *JS
NHTSA ODI #10481524
79,042 miles · Jan 31, 2011
Engine And Engine Cooling
TL*THE CONTACT OWNS A 2005 SUZUKI AERIO. WHILE DRIVING APPROXIMATELY 65 MPH, THE TEMPERATURE GAUGE BEGAN TO FLUCTUATE. ANOTHER INDICATOR ILLUMINATED WHICH INDICATED THAT THE VEHICLE HAD OVERHEATED. THE CONTACT ADDED WATER TO THE RADIATOR. AFTER ADDING THE WATER, A WHITE CLOUD OF SMOKE EMITTED FROM THE ENGINE COMPARTMENT. THE VEH…
Read full complaint
TL*THE CONTACT OWNS A 2005 SUZUKI AERIO. WHILE DRIVING APPROXIMATELY 65 MPH, THE TEMPERATURE GAUGE BEGAN TO FLUCTUATE. ANOTHER INDICATOR ILLUMINATED WHICH INDICATED THAT THE VEHICLE HAD OVERHEATED. THE CONTACT ADDED WATER TO THE RADIATOR. AFTER ADDING THE WATER, A WHITE CLOUD OF SMOKE EMITTED FROM THE ENGINE COMPARTMENT. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER. THE VEHICLE HAD NOT BEEN INSPECTED OR REPAIRED. THE FAILURE MILEAGE WAS 79,042 AND THE CURRENT MILEAGE WAS 79,142.
NHTSA ODI #10379666
Mileage unknown · Sep 22, 2010
TiresCrashInjury
2005 SUZUKI AERIO SX, UNIT 1 TIRE BLEW OUT. UNIT 1 MOVED INTO RIGHT LANE STRIKING UNIT 2. UNIT 1 DROVE OFF THE LEFT SIDE STRIKING THE MEDIAN BARRIER BOUNCED OFF THAT INTO THE RIGHT SIDE STRIKING THE GUARDRAIL. *BF (OHIO TRAFFIC CRASH REPORT # 10-0503-91)*JB
NHTSA ODI #10357549
70,235 miles · Sep 16, 2010
Power Train
TL*THE CONTACT OWNS A 2005 SUZUKI AERIO. WHILE THE CONTACT ATTEMPTED TO PARK THE VEHICLE, THE FRONT AXLE UNIVERSAL JOINT BROKE CAUSING EXTENSIVE DAMAGE TO THE VEHICLE FRONT END. THE VEHICLE WAS TOWED TO THE GARAGE DIAGNOSED LOCATED A DEFECTED DESIGNED THAT CAUSED THE AXLE TO FAIL. THE MANUFACTURER FILED REPORT 2-236606323 AND WA…
Read full complaint
TL*THE CONTACT OWNS A 2005 SUZUKI AERIO. WHILE THE CONTACT ATTEMPTED TO PARK THE VEHICLE, THE FRONT AXLE UNIVERSAL JOINT BROKE CAUSING EXTENSIVE DAMAGE TO THE VEHICLE FRONT END. THE VEHICLE WAS TOWED TO THE GARAGE DIAGNOSED LOCATED A DEFECTED DESIGNED THAT CAUSED THE AXLE TO FAIL. THE MANUFACTURER FILED REPORT 2-236606323 AND WASN'T SURE IF THE REPAIR WILL BE COVERED UNDER THE WARRANTY. THE VEHICLE WASN'T REPAIRED. THE FAILURE AND THE CURRENT MILEAGES WERE 70,235. UPDATED 12/22/10 *BF UPDATED 12/2910
NHTSA ODI #10355994
Mileage unknown · Apr 5, 2010
Vehicle Speed ControlFire
TL* THE CONTACT OWNS A 2005 SUZUKI AERIO. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 65 MPH, THE VEHICLE ACCELERATED TO 80 MPH. THE CONTACT THEN APPLIED THE BRAKE AND THE VEHICLE DECELERATED AND CAUGHT FIRE. THE CONTACT STATED THAT IT WAS AN ENGINE COMPARTMENT FIRE, BUT FLAMES CAME FROM THE REAR END OF THE VEHICLE. T…
Read full complaint
TL* THE CONTACT OWNS A 2005 SUZUKI AERIO. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 65 MPH, THE VEHICLE ACCELERATED TO 80 MPH. THE CONTACT THEN APPLIED THE BRAKE AND THE VEHICLE DECELERATED AND CAUGHT FIRE. THE CONTACT STATED THAT IT WAS AN ENGINE COMPARTMENT FIRE, BUT FLAMES CAME FROM THE REAR END OF THE VEHICLE. THE VEHICLE WAS TOWED BY THE OWNERS INSURANCE COMPANY. THE VEHICLE HAS NOT BEEN TO THE DEALER FOR DIAGNOSTIC AND TESTING. THE CONTACT STATED THAT THE WEATHER WAS NOT A FACTOR. THE APPROXIMATE FAILURE MILEAGE WAS UNKNOWN. THE CURRENT MILEAGE WAS UNKNOWN.
NHTSA ODI #10323868
80,000 miles · Dec 24, 2008
Power TrainFire
TL*THE CONTACT OWNS A 2005 SUZUKI AERIO. WHILE DRIVING 45 MPH HE HEARD A LOUD JOLTING NOISE. HE STOPPED THE VEHICLE AND OBSERVED THERE WAS A BURNING SMELL UNDER THE HOOD. HE WAS ABLE TO RESTART THE VEHICLE AND HE DROVE IT TO A REPAIR SHOP. THE MECHANIC DIAGNOSED THE VEHICLE AND STATED THAT THERE WAS AN INTERNAL HOLE IN THE DIFFE…
Read full complaint
TL*THE CONTACT OWNS A 2005 SUZUKI AERIO. WHILE DRIVING 45 MPH HE HEARD A LOUD JOLTING NOISE. HE STOPPED THE VEHICLE AND OBSERVED THERE WAS A BURNING SMELL UNDER THE HOOD. HE WAS ABLE TO RESTART THE VEHICLE AND HE DROVE IT TO A REPAIR SHOP. THE MECHANIC DIAGNOSED THE VEHICLE AND STATED THAT THERE WAS AN INTERNAL HOLE IN THE DIFFERENTIAL. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 80000.
NHTSA ODI #10252724
39,105 miles · Feb 20, 2008
Suspension
FRONT SUSPENSION IS SHOT AND VEHICLE IS INOPERABLE 1 MONTH AFTER 3-YEAR WARRANTY EXPIRED (RECOMMENDED NOT SAFE FOR TRAVEL BY SERVICE MANAGER). ONLY 39,000 MILES ON VEHICLE. SERVICE REQUIRES NEW COMPLETE STRUT ASSEMBLIES FOR BOTH FRONT-LEFT AND FRONT-RIGHT STRUTS, AND 6 NEW TIRES OVER COURSE OF THREE YEARS. *TR
NHTSA ODI #10218624
36,000 miles · Dec 10, 2007
Engine And Engine CoolingFire
TL*THE CONTACT OWNS A 2005 SUZUKI AERIO. DURING EARLY MORNING HOURS, THE CONTACT'S VEHICLE CAUGHT FIRE AND EXPLODED. THE VEHICLE WAS THROWN TEN FEET INTO THE AIR. A POLICE REPORT WAS FILED. THE ARSON INVESTIGATOR STATED THAT THE FIRE ORIGINATED IN THE ENGINE COMPARTMENT. THE CONTACT CALLED SUZUKI, BUT HAS NOT RECEIVED A RES…
Read full complaint
TL*THE CONTACT OWNS A 2005 SUZUKI AERIO. DURING EARLY MORNING HOURS, THE CONTACT'S VEHICLE CAUGHT FIRE AND EXPLODED. THE VEHICLE WAS THROWN TEN FEET INTO THE AIR. A POLICE REPORT WAS FILED. THE ARSON INVESTIGATOR STATED THAT THE FIRE ORIGINATED IN THE ENGINE COMPARTMENT. THE CONTACT CALLED SUZUKI, BUT HAS NOT RECEIVED A RESPONSE. THE CURRENT AND FAILURE MILEAGES WERE 36,000.
NHTSA ODI #10211344
Mileage unknown · Nov 29, 2007
Air Bags
MODULE FOR THE AIRBAG SYSTEM LOCATED A FOOT AWAY FROM A CUP HOLDER WHICH IF THERE IS A SPILLED A MODULE WILL NOT WORK. *TR
NHTSA ODI #10210266
Mileage unknown · Sep 20, 2007
Exterior Lighting
2005 SUZUKI AERIO WITH LIGHTING PROBLEMS. CUSTOMER STATES THAT THERE IS SOMETHING WRONG WITH THE LIGHTING IN THE VEHICLE. *KB
ON CERTAIN VEHICLES EQUIPPED WITH 5-SPEED MANUAL TRANSMISSIONS, DUE TO IMPROPER SHAPE OF THE CLIP, THE RETAINING CLIP THAT KEEPS THE GEAR SHIFT CABLE ATTACHED TO THE GEAR SHIFT LEVER CAN CONTACT THE GEAR SHIFT LEVER HOUSING IF EXCESSIVE LATERAL FORCE IS APPLIED WHEN SHIFTING TO FIRST GEAR.
Consequence & remedy
Consequence: REPEATED SHIFTING IN THIS MANNER CAN EVENTUALLY CAUSE THE RETAINING CLIP TO BREAK. IF THE RETAINING CLIP BREAKS, THE SHIFT CABLE CAN BECOME DISCONNECTED FROM THE SHIFT LEVER, RESULTING IN LOSS OF THE ABILITY TO CHANGE TRANSMISSION GEARS.
Remedy: DEALERS WILL REPLACE THE GEAR SHIFT CABLE RETAINING CLIP WITH A CLIP THAT HAS A DIFFERENT SHAPE. THE RECALL BEGAN ON AUGUST 13, 2007. OWNERS MAY CONTACT AMERICAN SUZUKI AT 1-800-934-0934.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0
No exact-year investigations in this snapshot.
2005 Suzuki Aerio Problems, Complaints & Recalls | Skip That Year
Illustration