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2003 Saturn L200

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

118 reports with mileage · 20 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 50 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

7 crash reports7 fire reports8 injury reports

What owners actually said

138 reports
60,000 miles · Jun 28, 2007
Electrical System

TL*THE CONTACT OWNS A 2003 SATURN L200. WHEN THE VEHICLE IS IDLING, THE ENGINE STALLS AND SHUTS OFF. THE VEHICLE IS ABLE TO BE RESTARTED AFTER SEVERAL ATTEMPTS. THE CONTACT TOOK THE VEHICLE TO THE REPAIR SHOP WHERE THE CAUSE OF FAILURE WAS DIAGNOSED AS THE IGNITION CONTROL MODULE. THE MANUFACTURER STATED THAT THE REPAIR WAS …

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TL*THE CONTACT OWNS A 2003 SATURN L200. WHEN THE VEHICLE IS IDLING, THE ENGINE STALLS AND SHUTS OFF. THE VEHICLE IS ABLE TO BE RESTARTED AFTER SEVERAL ATTEMPTS. THE CONTACT TOOK THE VEHICLE TO THE REPAIR SHOP WHERE THE CAUSE OF FAILURE WAS DIAGNOSED AS THE IGNITION CONTROL MODULE. THE MANUFACTURER STATED THAT THE REPAIR WAS PREVIOUSLY PERFORMED UNDER NHTSA RECALL # 03V231000 (ELECTRICAL SYSTEM:IGNITION:MODULE). THE FUEL SYSTEM WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 60,000.

NHTSA ODI #10194875

82,010 miles · Jun 15, 2007
Electrical System

2003 SATURN L200 WOULD NOT START & THE ENGINE LIGHT WAS FLASHING.. AAA TOWED THE VEHICLE TO THE NEAREST REPAIR FACILITY. ON 7/14/07 THAT FACILITY ADVISED US THAT THE IGNITION CONTROL MODULE WAS FAULTY & THAT IT HAD BEEN THE SUBJECT OF A RECALL. THE SHOP CONTACTED SATURN OF BEAVERTON SERVICE DEPARTMENT, AND WERE TOLD THAT SINCE…

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2003 SATURN L200 WOULD NOT START & THE ENGINE LIGHT WAS FLASHING.. AAA TOWED THE VEHICLE TO THE NEAREST REPAIR FACILITY. ON 7/14/07 THAT FACILITY ADVISED US THAT THE IGNITION CONTROL MODULE WAS FAULTY & THAT IT HAD BEEN THE SUBJECT OF A RECALL. THE SHOP CONTACTED SATURN OF BEAVERTON SERVICE DEPARTMENT, AND WERE TOLD THAT SINCE OUR VEHICLE HAD ALREADY HAD THE RECALL WORK DONE THEY WOULD NOT REPLACE THIS FAULTY PART AGAIN UNDER THE RECALL. WE CONTACTED SATURN CUSTOMER SERVICE ON 7/14/07 #800-553-6000 , WHO ADVISED US THAT SATURN OF BEAVERTON WAS INCORRECT AND THAT IF THE SAME PART WAS AGAIN FAILING, IT WOULD BE REPLACED UNDER THE RECALL. WE ASKED THEM IF WE SHOULD HAVE THE VEHICLE TOWED TO SATURN OF BEAVERTON AND WAS TOLD THAT WE DID NOT NEED TO AS IT WAS AN HOUR AWAY FROM THE SHOP. WE COULD HAVE THE AAA SHOP DO THE REPAIR AND WE COULD SUBMIT FOR REIMBURSEMENT AS SATURN OF BEAVERTON WOULD NOT DO THE REPAIR FOR US. BUT, ADVISED OUR SHOP OF THIS AND THEY DID THE REPAIRS USING THE CORRECT PARTS SUPPLIED DIRECTLY FROM THE LOCAL CHEVROLET DEALERSHIP. WE PAID $431.79 FOR THE REPAIR AND PICKED UP THE VEHICLE 7/15/07. A REPRESENTATIVE FROM SATURN (CASE #1-24000059) CALLED US AFTER WE PICKED UP THE CAR AND ASKED US WHAT WE PAID AND WHAT WAS DONE. REFERENCE RECALL BULLETIN 6/23/2003.WE HAVE THE FAULTY IGNITION MODULE IN A BOX FROM THE SHOP. THEY CALLED ME BACK A FEW HOURS LATER AND ADVISED ME THAT THEY WOULD NOT REIMBURSE US THE REPAIR COST BECAUSE IT WAS NOT DONE AT A SATURN SHOP. SATURN DENIED THAT IT TOLD US TO HAVE THE REPAIRS COMPLETED AT THE AAA SHOP AND SUBMIT BILL FOR REIMBURSEMENT TOLD HER THAT WE STILL HAVE THE FAULTY PART, SO WE COULD TAKE IT TO THE SATURN SHOP & THEY COULD TEST IT IF NECESSARY. ALSO, WE OFFERED TO HAVE THE SHOP PUT THE FAULTY PART BACK ON &AND HAVE THE VEHICLE TOWED TO A SATURN SHOP SO THEY COULD DO THE REPAIR. SATURN TOLD US THAT NONE OF THIS MADE A DIFFERENCE AND THAT WE WILL NOT BE REIMBURSED. *AK

NHTSA ODI #10193467

31,000 miles · Jun 14, 2007
Parking Brake

THE PARKING BRAKE CABLE FAILED. AS A RESULT, THE RIGHT REAR BRAKE WOULD REMAIN ENGAGED AFTER I RELEASED THE BRAKE. ORIGINALLY OCCURRED DURING COOL WEATHER, SO I THOUGHT MAYBE RELATED TO THAT, AND WAS ABLE TO GET IT UNSTUCK BY SEVERAL HARD BRAKING EVENTS IN FORWARD OR REVERSE. WHEN IT HAPPENED AGAIN, I RESOLVED TO TAKE IT TO THE …

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THE PARKING BRAKE CABLE FAILED. AS A RESULT, THE RIGHT REAR BRAKE WOULD REMAIN ENGAGED AFTER I RELEASED THE BRAKE. ORIGINALLY OCCURRED DURING COOL WEATHER, SO I THOUGHT MAYBE RELATED TO THAT, AND WAS ABLE TO GET IT UNSTUCK BY SEVERAL HARD BRAKING EVENTS IN FORWARD OR REVERSE. WHEN IT HAPPENED AGAIN, I RESOLVED TO TAKE IT TO THE DEALER, AND THEY DIAGNOSED THE PROBLEM AS A CORRODED CABLE AND THEY NEEDED TO REPLACE IT. LUCKILY, I HAD AN EXTENDED WARRANTY (CERTIFIED PRE-OWNED) AND IT WAS STILL COVERED. I'M GUESSING THAT THIS COULD BECOME A PROBLEM IN THE FUTURE, AS LONG AS I LIVE IN THE RUST BELT, EVEN THOUGH I KEEP MY CAR CLEAN. *TR

NHTSA ODI #10193321

48,000 miles · Mar 30, 2007
Electrical SystemEngine And Engine CoolingFuel System, Gasoline

TL*- THE CONTACT OWNS A 2003 SATURN L SERIES. WHILE DRIVING AT 30 MPH THE ELECTRICAL WARNING LIGHT ILLUMINATED ,AND THE FRONT END BEGAN TO SHAKE. THE CHECK ENGINE LIGHT ALSO ILLUMINATED. THE CONTACT STATED THAT SHE PULLED OVER AND TURNED THE VEHICLE OFF, AND RESTARTED THE VEHICLE AFTER WAITING ABOUT TEN MINUTES. THE CHECK ENGI…

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TL*- THE CONTACT OWNS A 2003 SATURN L SERIES. WHILE DRIVING AT 30 MPH THE ELECTRICAL WARNING LIGHT ILLUMINATED ,AND THE FRONT END BEGAN TO SHAKE. THE CHECK ENGINE LIGHT ALSO ILLUMINATED. THE CONTACT STATED THAT SHE PULLED OVER AND TURNED THE VEHICLE OFF, AND RESTARTED THE VEHICLE AFTER WAITING ABOUT TEN MINUTES. THE CHECK ENGINE LIGHT REMAINED ILLUMINATED, WHITE SMOKE STARTED EXITING THE EXHAUST PIPE AND THE VEHICLE BEGAN TO SHAKE. THE DEALER WAS UNABLE TO DIAGNOSE THE FAILURE. THE CONTACT STATED THIS OCCURRED ON FIVE DIFFERENT OCCASIONS. THE DEALER HAD REPLACED THE PUMP AND/OR GAS COOLANT, INSULATOR ASSEMBLY FRONT SUSPENSION SUPPORT, OXYGEN SENSOR AND EXHAUST SYSTEM. THE CURRENT MILEAGE WAS 48,000. *AK

NHTSA ODI #10186591

63,285 miles · Mar 14, 2007
Electrical System

FAULTY BODY CONTROL MODULE. *JB

NHTSA ODI #10185079

62,000 miles · Feb 13, 2007
Electrical SystemSteering

MY 2003 SATURN L200 HAS A PROBLEM WITH THE GENERAL MOTORS PASSLOCK ANTI-THEFT SYSTEM. THE ENGINE SHUTS OFF AFTER BEING STARTED AND THE PASSLOCK LIGHT BLINKS ON AND OFF. AFTER RESEARCHING ONLINE, I FOUND A LOT OF PEOPLE WITH SIMILAR PROBLEMS WITH THEIR GM VEHICLES. SINCE IT APPEARS THAT THERE MAY BE A PROBLEM WITH THE PASSLOCK…

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MY 2003 SATURN L200 HAS A PROBLEM WITH THE GENERAL MOTORS PASSLOCK ANTI-THEFT SYSTEM. THE ENGINE SHUTS OFF AFTER BEING STARTED AND THE PASSLOCK LIGHT BLINKS ON AND OFF. AFTER RESEARCHING ONLINE, I FOUND A LOT OF PEOPLE WITH SIMILAR PROBLEMS WITH THEIR GM VEHICLES. SINCE IT APPEARS THAT THERE MAY BE A PROBLEM WITH THE PASSLOCK SYSTEM, I WAS HOPING SOMEONE WOULD LOOK INTO SIMILAR COMPLAINTS TO SEE IF A RECALL WAS NECESSARY. *JB

NHTSA ODI #10182480

50,000 miles · Feb 5, 2007
Electrical SystemFire

TL*- WHILE DRIVING A 2003 SATURN L 200 AT A SPEED OF 25 MPH THE WIRING HARNESS FROM THE STEERING COLUMN CAUGHT ON FIRE. THE CONTACT HAD TO PULL VEHICLE OVER AND TURN THE POWER COMPLETELY OFF. WHEN CONTACT TURNED THE VEHICLE OFF THE WIRING HARNESS STOPPED BURNING. BEFORE INCIDENT THERE WAS NO PRIOR WARNING. THE CONTACT TOO…

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TL*- WHILE DRIVING A 2003 SATURN L 200 AT A SPEED OF 25 MPH THE WIRING HARNESS FROM THE STEERING COLUMN CAUGHT ON FIRE. THE CONTACT HAD TO PULL VEHICLE OVER AND TURN THE POWER COMPLETELY OFF. WHEN CONTACT TURNED THE VEHICLE OFF THE WIRING HARNESS STOPPED BURNING. BEFORE INCIDENT THERE WAS NO PRIOR WARNING. THE CONTACT TOOK VEHICLE INTO DEALER AND THEY REPLACED THE WIRING HARNESS. *AK

NHTSA ODI #10181580

57,000 miles · Jan 2, 2007
Power Train

TL* - THE CONTACT STATED THAT WHILE SITTING AT A STOP ON 12/30/06 THE CONTACT TRIED TO ACCELERATE TO MERGE INTO TRAFFIC ON A 50 MPH HIGHWAY AND THE VEHICLE LOST POWER AND WOULD NOT ACCELERATE, BUT THE ENGINE WAS STILL RUNNING. THE CONTACT STATED THAT VEHICLE WOULD NOT TRAVEL AT AN ACCELERATED SPEED. WHILE TRYING TO ACCELERAT…

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TL* - THE CONTACT STATED THAT WHILE SITTING AT A STOP ON 12/30/06 THE CONTACT TRIED TO ACCELERATE TO MERGE INTO TRAFFIC ON A 50 MPH HIGHWAY AND THE VEHICLE LOST POWER AND WOULD NOT ACCELERATE, BUT THE ENGINE WAS STILL RUNNING. THE CONTACT STATED THAT VEHICLE WOULD NOT TRAVEL AT AN ACCELERATED SPEED. WHILE TRYING TO ACCELERATE THE VEHICLE MADE A LOUD NOISE LIKE METAL GRINDING ON METAL. THE CONTACT WAS ABLE TO GET VEHICLE TO THE SIDE OF THE ROAD, AND SHE TRIED AGAIN TO GET VEHICLE TO ACCELERATE, BUT IT WOULD NOT. THE CONTACT CALLED FOR ROAD SIDE ASSISTANCE, AND HAD VEHICLE TOWED TO SATURN OF HOLLAND. THE CONTACT DID CALL EDSATURN, AND FILED A COMPLIANT ,AND WAS GIVEN FILE# 1-22553734 FROM CUSTOMER SERVICE.*AK THE AXLE CV JOINT FAILED. THE INNER SPLINES STRIPPED AND THE OUTER AXLE CRACKED. UPDATED 01/29/07. *JB

NHTSA ODI #10177525

55,000 miles · Dec 20, 2006
Engine And Engine Cooling

TL* - THE CONTACT'S 2003 L SERIES SATURN WAGON STALLED. THE CONTACT'S VEHICLE WAS TOWED TO THE DEALER IN GREENSBORO, NC. NO WARNING LIGHTS OR NOISES WERE EXPERIENCED. THE CONTACT WAS DRIVING 72 MILES AN HOUR AT THE TIME OF THE INCIDENT, THE CAR DRIFTED AFTER IT LOSS POWER AND WOULD NOT RESTART. THE WARRANTY ENDED 3 TO 4 MONTH…

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TL* - THE CONTACT'S 2003 L SERIES SATURN WAGON STALLED. THE CONTACT'S VEHICLE WAS TOWED TO THE DEALER IN GREENSBORO, NC. NO WARNING LIGHTS OR NOISES WERE EXPERIENCED. THE CONTACT WAS DRIVING 72 MILES AN HOUR AT THE TIME OF THE INCIDENT, THE CAR DRIFTED AFTER IT LOSS POWER AND WOULD NOT RESTART. THE WARRANTY ENDED 3 TO 4 MONTHS AGO AND SHE INCURRED THE COST FOR THE REPAIRS. THE CONTACT REVIEWED A NOTICE ON NHTSA WEBSITE DEFECT PETITION DATED JANUARY 23, 2006 STATES NUMBER PE06006 WHICH STATES THAT THE TIMING CHAIN CAN CAUSE FAILURE AND STALLING.

NHTSA ODI #10176663

70,800 miles · Nov 21, 2006
Seat Belts

DT*: THE CONTACT STATED THE BOLT THAT HELD THE REAR LEFT SEAT BELT TO THE FRAME OF THE VEHICLE DETACHED FROM THE FRAME, RENDERING THE SEAT BELT USELESS. 5 MONTHS PRIOR TO THIS INCIDENT, THE SAME SITUATION OCCURRED WITH THE REAR RIGHT SEAT BELT. THE VEHICLE WAS TAKEN TO A SERVICE DEALER, WHERE THE DEALER DETERMINED THAT BOTH SE…

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DT*: THE CONTACT STATED THE BOLT THAT HELD THE REAR LEFT SEAT BELT TO THE FRAME OF THE VEHICLE DETACHED FROM THE FRAME, RENDERING THE SEAT BELT USELESS. 5 MONTHS PRIOR TO THIS INCIDENT, THE SAME SITUATION OCCURRED WITH THE REAR RIGHT SEAT BELT. THE VEHICLE WAS TAKEN TO A SERVICE DEALER, WHERE THE DEALER DETERMINED THAT BOTH SEAT BELT ASSEMBLIES NEEDED TO BE REPLACED ENTIRELY. THERE WERE NO IMMEDIATE REPAIRS MADE. THE MANUFACTURER WAS ALSO NOTIFIED, WHO OFFERED A REBATE OF 100 DOLLARS TOWARD THE REPAIR OF THE ASSEMBLIES. UPDATED 12/15/2006 - *NM

NHTSA ODI #10173976

Official recalls

4

05V245000 · Exterior Lighting:brake Lights

Jun 2, 2005

ON CERTAIN SEDANS AND WAGONS, THE PLASTIC HOUSING IN THE REAR TAIL LAMP ASSEMBLY CAN BECOME DISTORTED IF THE BRAKE LAMPS REMAIN ON FOR AN EXTENDED TIME.

Consequence & remedy

Consequence: THIS CAN CAUSE (1) AN INTERMITTENTLY INOPERATIVE BRAKE/TAIL LAMP BULB OR (2) A SHORT CIRCUIT THAT OPENS A FUSE CAUSING INOPERATIVE BRAKE LAMPS (INCLUDING THE CENTER HIGH-MOUNTED STOP LAMP) OR TAIL LAMPS. A FOLLOWING DRIVER MAY NOT KNOW WHEN THE BRAKES HAVE BEEN APPLIED, AND A REAR-END CRASH COULD OCCUR WITHOUT PRIOR WARNING.

Remedy: DEALERS WILL INSTALL TWO NEW TAIL LAMP REINFORCING SOCKET ADAPTERS AND SOCKETS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 17, 2005. OWNERS MAY CONTACT SATURN AT 1-800-972-8876.

05V158000 · Seat Belts

Apr 20, 2005

CERTAIN WAGONS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, "SEAT BELT ASSEMBLY ANCHORAGES." THE SEAT BELT ANCHOR MAY SEPARATE FROM THE FLOOR OF THE VEHICLE BEFORE HOLDING THE REQUIRED TEST LOAD FOR THE REQUIRED TIME.

Consequence & remedy

Consequence: IF A SEPARATION OCCURRED IN CRASH, THE RIGHT AND CENTER REAR SEAT OCCUPANTS MAY NOT BE PROPERLY RESTRAINED, INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL INSTALL A REAR SEAT CENTER BELT ANCHOR REINFORCEMENT PLATE TO THE FLOOR PAN OF THE VEHICLE FREE OF CHARGE. THE RECALL BEGAN ON APRIL 25, 2005. OWNERS MAY CONTACT SATURN AT 1-800-972-8876.

03V231000 · Electrical System:ignition:module

Jun 23, 2003

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.2L L4 (L61) ENGINES, A FAILURE OF THE IGNITION CONTROL MODULE MAY CAUSE DETERIORATION IN IDLE QUALITY, REDUCTION IN OVERALL ENGINE POWER, AND THE VEHICLE MAY BE HARD TO START. CONTINUED OPERATION OF THE VEHICLE AFTER SUCH AN IGNITION MODULE FAILURE WILL RESULT IN THE "SERVICE ENGINE SOON" LIGHT FLASHING, AND MAY LEAD TO SECONDARY FAILURES OF THE CATALYTIC CONVERTER, OXYGEN SENSOR, AND EXHAUST RESONATOR.

Consequence & remedy

Consequence: FAILURE OF THE RESONATOR WILL CAUSE INCREASED EXHAUST NOISE. PROLONGED OPERATION OF THE VEHICLE FOLLOWING A RESONATOR FAILURE MAY LEAD TO A FIRE.

Remedy: DEALERS WILL (1) REPLACE THE IGNITION CONTROL MODULE, (2) REPLACE THE IGNITION CONTROL MODULE AND SPARK PLUGS, OR (3) REPLACE THE IGNITION CONTROL MODULE, SPARK PLUGS, AND UPDATE THE POWERTRAIN CONTROL MODULE CALIBRATION. OWNER NOTIFICATION BEGAN ON AUGUST 4, 2003. OWNERS SHOULD CONTACT SATURN AT 1-800-553-6000, PROMPT 3.

02V283000 · Visibility:windshield Wiper/washer:motor

Oct 29, 2002

CERTAIN SPORT UTILITY AND PASSENGER VEHICLES EXHIBIT A CONDITION IN WHICH THE WINDSHIELD WIPER MOTOR COULD FAIL DURING USE BECAUSE OF IMPROPER MANUFACTURE.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR IN SEVERE WEATHER, DRIVER VISIBILITY COULD BE REDUCED, WHICH COULD RESULT IN A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE WIPER MOTOR ASSEMBLY. OWNER NOTIFICATION BEGAN NOVEMBER 6, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SATURN AT 1-800-553-6000, PROMPT #3 OR HUMMER AT 1-866-486-6376.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE06006 · Timing Chain Failure

Opened Jan 24, 2006 · Closed Jun 6, 2006

Status: closed (inferred from source dates) · Engine And Engine Cooling

ON DECEMBER 12, 2005, ODI RECEIVED A DEFECT PETITION (DP05-008) REQUESTING THE INVESTIGATION OF TIMING CHAIN FAILURES THAT COULD CAUSE STALLING IN SATURN VEHICLES EQUIPPED WITH THE 2.2L (L61) ENGINE. ODI OPENED PE06-006 ON JANUARY 24, 2006, WITH 24 VEHICLE OWNER COMPLAINTS THAT ALLEGED A BROKEN TIMING CHAIN CAUSED THE VEHICLE TO STOP OPERATING.ON APRIL 12, 2006, ODI RECEIVED INFORMATION FROM GENERAL MOTORS (GM) CONCERNING TIMING CHAIN FAILURES IN APPROXIMATELY 412,000 MODEL YEAR (MY) 2000 THROUGH 2003 SATURN L-SERIES AND ION VEHICLES WITH 2.2L ENGINES. GM'S RESPONSE INCLUDED 1,020 OWNER COMPLAINTS AND FIELD REPORTS CONCERNING TIMING CHAIN FAILURE, INCLUDING 228 THAT ALLEGED THE FAILURE CAUSED THE VEHICLE TO STALL WHILE DRIVING.GM ALSO PROVIDED WARRANTY CLAIM DATA THAT SHOWED 1,902 SUBJECT VEHICLES RECEIVING TIMING CHAIN REPAIRS, INCLUDING 261 WHICH INDICATED THAT A STALL WHILE DRIVING RESULTED FROM THE FAILURE.THE GM COMPLAINTS, FIELD REPORTS AND WARRANTY CLAIMS THAT DID NOT CONTAIN SUFFICIENT INFORMATION TO DETERMINE THAT A STALL WHILE DRIVING OCCURRED WERE PROVIDED IN THE CATEGORY OTHER.GM STATED THAT THE MAJORITY OF THESE INCIDENTS PROBABLY OCCURRED WHILE THE VEHICLES WERE PARKED SINCE THE TIMING CHAIN IS MORE LIKELY TO BREAK DURING HIGH CHAIN LOAD SITUATIONS, SUCH AS ENGINE STARTUP.GM'S DATA SHOWED ELEVATED FAILURE RATES IN APPROXIMATELY 20,500 MY 2001 L-SERIES VEHICLES PRODUCED DURING A FOUR MONTH PERIOD FROM NOVEMBER 2000 THROUGH FEBRUARY 2001.OVER ONE-THIRD OF GM'S TOTAL COMPLAINTS AND FIELD REPORTS (34.3%) AND WARRANTY CLAIMS (38.2%) INVOLVED L-SERIES VEHICLES BUILT DURING THE 4-MONTH PERIOD, WHICH ARE ONLY ABOUT 5% OF SUBJECT VEHICLE PRODUCTION.THE TIMING CHAIN FAILURE RATE IN THE VEHICLES BUILT DURING THIS RANGE IS OVER 10 TIMES GREATER THAN THE REMAINING SUBJECT VEHICLE POPULATION. FOR THE MY 2001 L-SERIES VEHICLES BUILT DURING THE 4-MONTH PERIOD, THE 36-MONTH FAILURE RATE FOR REPAIRS INVOLVING STALL WHILE DRIVING IS SLIGHTLY UNDER ONE PERCENT.HOWEVER, IF THE INCIDENTS CODED AS OTHER ARE ADDED, THE 36-MONTH FAILURE RATE RISES TO NEARLY FIVE PERCENT FOR THOSE VEHICLES.ODI AND GM ARE CONTINUING TO ASSESS THE NUMBER OF COMPLAINTS AND WARRANTY CLAIMS CODED BY GM AS OTHER THAT INVOLVE INCIDENTS OF STALL WHILE DRIVING.GM'S STATISTICAL MODELING OF THE FAILURE DATA INITIALLY CONCLUDED THAT THE FAILURE RATES WERE DECLINING WITH AGE AND MILEAGE FOR ANY SET OF WARRANTY DATA ANALYZED (E.G., STALL WHILE DRIVING, OTHER OR COMBINED).HOWEVER, SUBSEQUENT ANALYSIS SHOWED THAT THE FAILURE RATES ARE INCREASING. BASED ON THE HIGH COMPLAINT AND WARRANTY RATES FOR TIMING CHAIN FAILURE IN THE 4-MONTH PRODUCTION PERIOD FOR THE MY 2001 L-SERIES VEHICLES, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE FREQUENCY OF STALL INCIDENTS DUE TO TIMING CHAIN FAILURES IN THOSE VEHICLES (EA06-009).

DP05008 · Timing Chain Failure

Opened Dec 20, 2005 · Closed Feb 6, 2006

Status: closed (inferred from source dates) · Engine And Engine Cooling

ANALYSIS UNDERTAKEN IN RESPONSE TO THE PETITION IDENTIFIED 26 COMPLAINTS ALLEGING TIMING CHAIN FAILURES IN MY 2000-2003 SATURN L-SERIES VEHICLE EQUIPPED WITH THE 2.2L L4 ENGINE.MOST COMPLAINTS OF TIMING CHAIN FAILURE REPORTEDLY RESULTED IN A SUDDEN LOSS OF ENGINE POWER AND STALLING.ODI ALSO NOTED THAT CERTAIN MY 2002-2003 SATURN VUE AND MY 2003 SATURN ION MODEL VEHICLES WITH THE 2.2L ENGINE VEHICLESCOVERED BY A TECHNICAL SERVICE BULLETIN (03-06-01-017) THAT ADDRESSED TIMING CHAIN DESIGN AND SERVICE PROCEDURE CHANGES, EXHIBITED NO COMPLAINTS OF TIMING CHAIN FAILURE.ODI WILL GRANT THE PETITION AND OPEN A PRELIMINARY EVALUATION TO ASSESS THE FREQUENCY, TREND, SCOPE AND SAFETY CONSEQUENCES ASSOCIATED WITH THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.REFER TO PE06-006.