← New search

2003 Saturn L200

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

About this comparison →

When problems were reported

Mileage at the reported incident

118 reports with mileage · 20 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 50 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

7 crash reports7 fire reports8 injury reports

Exterior Lighting complaints

16 reports
Clear category filter
162,000 miles · May 20, 2018
Electrical SystemExterior Lighting

BRAKELIGHTS HAVE QUIT WORKING TWICE. ALSO MULTIPLE ELECTRICLE PROBLEMS. ON 1 OCCASION, ABS LIGHT WAS OUT, CAME ON AGAIN WITH RESTART. ANOTHER TIME FUEL GAGUE SHOWED EMPTY, SHOWED FULL ON RESTART. ANOTHER TIME TURNED KEY AND NO ELECRIC AT ALL, UNPLUGGED BATTERY AND ALL WAS WELL.

NHTSA ODI #11096896

Mileage unknown · Mar 23, 2015
Electrical SystemExterior Lighting

PASSLOCK SECURITY LIGHT STAYS ON CONSTANTLY, NO PROBLEM WITH CAR START. ALSO PASSLOCK SECURITY LIGHT AND INTERIOR DOME LIGHT FLICKER SIMULTANEOUSLY (IN SYNC) WHEN INTERIOR LIGHT IN ON POSITION. ALSO ODOMETER LIGHT BULB WENT OUT ABOUT TWO YEARS AGO AS WELL. *TR

NHTSA ODI #10701179

Mileage unknown · Oct 22, 2014
Electrical SystemExterior LightingVisibility

I PURCHASED A 2003 SATURN L200 IN JANUARY 2014. ABOUT 4 MONTHS LATER I NOTICED THAT THE LIGHTS WERE FLASHING ON AND OFF IN THE CAR. THE LIGHTS WOULD DIM AND COME BACK ON. THE WIPERS WOULD STOP WORKING OR SOMETIMES THEY WOULD JUST SLOW DOWN. ONE EVENING I WENT TO THE STORE AND WHEN I RETURNED TO THE CAR THE HEADLIGHTS WERE STILL …

Read full complaint

I PURCHASED A 2003 SATURN L200 IN JANUARY 2014. ABOUT 4 MONTHS LATER I NOTICED THAT THE LIGHTS WERE FLASHING ON AND OFF IN THE CAR. THE LIGHTS WOULD DIM AND COME BACK ON. THE WIPERS WOULD STOP WORKING OR SOMETIMES THEY WOULD JUST SLOW DOWN. ONE EVENING I WENT TO THE STORE AND WHEN I RETURNED TO THE CAR THE HEADLIGHTS WERE STILL ON I CONTINUED ON HOME AND AS I STARTED THE VEHICLE THE STEERING COLUMN STARTED SMOKING. WHEN I ARRIVED BACK INTO THE PARKING LOT THE HEADLIGHTS WOULD NOT GO OFF. I CALLED THE SATURN DEALERSHIP AND ALSO THE SATURN HEADQUARTERS WHO BOTH STATED THERE ARE NO OPENED RECALLS ON THE CAR. SO I ASKED THEM IF I COULD GET A COPY OF THE SERVICE REPAIRS FOR THE RECALLS DONE ON THE CAR. THEY SAID THERE ARE NO SUCH RECORDS BUT I HAVE A PRINTOUT OF RECALLS FOR THE VEHICLE. NHTSA REFERENCE #05V245000 FOR THE BREAK LIGHTS #03V231000 FOR THE IGNITION MODULE AND #02V283000 FOR THE WINDSHIELD WIPERS. THE PROBLEMS I HAVE EXPERIENCED ARE THE SAME PROBLEMS AS THE RECALLS. THEY INFORMED ME THAT I SHOULD FILE A COMPLAINT WITH YOUR ORGANIZATION AND MAYBE YOU WOULD INITIATE A RECALL ON THE VEHICLE. THE LADY AT THE DEALERSHIP WANTED ME TO BRING IT TO HER SO THEY COULD TAKE A LOOK AT IT. BUT ACCORDING TO THE ARTICLES I READ ON THE IGNITION MODULE IF YOU CONTINUE TO DRIVE IT IN THAT CONDITION IT MAY CAUSE A FIRE, SO I DID NOT WANT TO DO THAT.

NHTSA ODI #10649211

Mileage unknown · Nov 24, 2010
Exterior Lighting

THE STOP LIGHT STOPS FUNCTIONING INTERMITTENTLY. I REPLACE THE BULB AND IT SOMETIMES WORKS FOR A FEW DAYS AND THEN AGAIN, IT STOPS WORKING. I TRIED TO BUY THE TAIL LIGHT SOCKET, BUT THEY COME UP WITH A DIFFERENT PART EVEN THOUGH THEY SEARCH THROUGH MY VIN AT AN AUTHORIZED PARTS RETAILER. I BELIEVE IT IS RELATED TO THE RECALL CAM…

Read full complaint

THE STOP LIGHT STOPS FUNCTIONING INTERMITTENTLY. I REPLACE THE BULB AND IT SOMETIMES WORKS FOR A FEW DAYS AND THEN AGAIN, IT STOPS WORKING. I TRIED TO BUY THE TAIL LIGHT SOCKET, BUT THEY COME UP WITH A DIFFERENT PART EVEN THOUGH THEY SEARCH THROUGH MY VIN AT AN AUTHORIZED PARTS RETAILER. I BELIEVE IT IS RELATED TO THE RECALL CAMPAIGN NUMBER 05V245000 BUT SINCE MY CAR WAS OF A LATER MODEL BY ONE YEAR, IT MISSED THE RECALL. I WOULDN'T HAVE CARED IF I FOUND AN EXACT REPLACEMENT PART, BUT SINCE THEY CAME UP WITH A MODIFIED PART AT THE STORE, IT MAKES ME THINK MY CAR HAS THE DEFECTIVE TAIL LIGHTS BUT THE MANUFACTURERS TRIED TO GET AWAY WITH IT BY NOT INCLUDING THAT YEAR'S MODEL IN THEIR RECALL TO AVOID ANOTHER THOUSANDS OF REPLACEMENTS. *TR

NHTSA ODI #10367768

105,000 miles · Jan 23, 2009
Electrical SystemExterior LightingLatches/locks/linkagesFire

TL*THE CONTACT OWNS A 2003 SATURN L200. WHILE DRIVING AT ANY SPEED OR EVEN WHILE THE VEHICLE IS IN PARK, THE HEADLIGHTS TURN ON AND OFF, THE GAUGES CONSTANTLY FLASH ON THE INSTRUMENT PANEL, THE DOOR LOCKS WILL LOCK AND UNLOCK THEMSELVES, AND THE WINDOWS WILL ROLL DOWN AND BACK UP AUTOMATICALLY. THE WINDOWS ARE CURRENTLY INOPER…

Read full complaint

TL*THE CONTACT OWNS A 2003 SATURN L200. WHILE DRIVING AT ANY SPEED OR EVEN WHILE THE VEHICLE IS IN PARK, THE HEADLIGHTS TURN ON AND OFF, THE GAUGES CONSTANTLY FLASH ON THE INSTRUMENT PANEL, THE DOOR LOCKS WILL LOCK AND UNLOCK THEMSELVES, AND THE WINDOWS WILL ROLL DOWN AND BACK UP AUTOMATICALLY. THE WINDOWS ARE CURRENTLY INOPERATIVE DUE TO THIS FAILURE. WHENEVER THE CONTACT DRIVES THE VEHICLE, HE SMELLS BURNING WIRES, BUT THERE IS NO SMOKE. HE FEELS THAT THE VEHICLE IS EXTREMELY DANGEROUS TO DRIVE. HE TOOK THE VEHICLE TO THE DEALER FOR INSPECTION AND THEY STATED THAT THE BODY CONTROL MODULE WAS THE CAUSE OF THE FAILURE. THE CONTACT DID NOT GET THE VEHICLE REPAIRED BECAUSE HE BELIEVES IT SHOULD BE COVERED UNDER A RECALL DUE TO THE SAFETY RISK INVOLVED. THE MANUFACTURER STATED THAT THE OWNER WAS RESPONSIBLE FOR THE REPAIRS. THE FAILURE MILEAGE WAS 105,000 AND CURRENT MILEAGE WAS 115,000.

NHTSA ODI #10256092

47,233 miles · Jun 29, 2008
Air BagsElectrical SystemExterior Lighting

SOMETIMES WOULD HAVE A HARD TIME STARTING THE CAR OR THE CAR WOULD NOT START AT ALL. AFTER ABOUT A WEEK,THE CHECK ENGINE LIGHT AND PASSENGER SEAT AIRBAG LIGHT WOULD COME ON. WHEN THESE LIGHTS WERE ON, THE SPEEDOMETER AND TACHOMETER DID NOT WORK. SHORTLY AFTER THAT THE ENGINE LOCK LIGHT CAME ON AND THEN NOTHING WORKED. THE DEFR…

Read full complaint

SOMETIMES WOULD HAVE A HARD TIME STARTING THE CAR OR THE CAR WOULD NOT START AT ALL. AFTER ABOUT A WEEK,THE CHECK ENGINE LIGHT AND PASSENGER SEAT AIRBAG LIGHT WOULD COME ON. WHEN THESE LIGHTS WERE ON, THE SPEEDOMETER AND TACHOMETER DID NOT WORK. SHORTLY AFTER THAT THE ENGINE LOCK LIGHT CAME ON AND THEN NOTHING WORKED. THE DEFROST FRONT AND REAR, A/C, HEATING CONTROL, INTERIOR LIGHTS, AIRBAG FAILURE LIGHT LIT UP, SEAT BELT LIGHT LIT UP AND THE SELF LOCKING FOR THE DOORS DID NOT ENGAGE WHEN PUTTING THE CAR INTO GEAR. SOMETIMES I WOULD TURN THE CAR OFF AND ABOUT A HALF AN HOUR LATER, THE EXTERIOR LIGHTS WOULD COME ON ALL BY THEMSELVES, SOMETIMES DRAINING THE BATTERY IF I DID NOT NOTICE THIS. I FELT TOTALLY UNSAFE DRIVING THE CAR WHEN THIS WOULD HAPPEN - I HAD NO SAFETY FEATURES TO RELY ON AND I DID NOT EVEN KNOW IF I WOULD HAVE A CAR THAT WOULD RUN. I TOOK THE CAR TO A SATURN DEALER AND HAD THE BCM (BODY CONTROL MODULE) REPLACED. I ALSO FOUND OUT THAT SATURN IS HAVING A PROBLEM WITH THIS AND I HAVE ASKED OTHERS THAT OWN SIMILAR SATURNS ALSO EXPERIENCED THIS PROBLEM. THIS WAS QUITE COSTLY TO REPLACE APPROXIMATELY $600.00 (THE CHEAPEST AROUND). OTHERS PAID MORE FOR THIS REPAIR THAN I DID. *TR

NHTSA ODI #10232659

44,000 miles · Sep 23, 2005
Electrical SystemExterior Lighting

DT: WHILE DRIVING ON SEPTEMBER 23, 2005 THERE WAS SMOKING COMING FROM THE STEERING WHEEL. THERE WAS NO FIRE. THE CONSUMER HAS NOT TAKEN IT IN TO BE REPAIRED. THE PERSON ON THE PHONE TOLD THE CONSUMER THAT SHE THOUGHT IT WAS A SHORT IN THE TURN SIGNAL SWITCH OR WIRING. THERE WAS NOTHING LEADING UP TO THE OCCURRENCE. *AK

NHTSA ODI #10137478

Mileage unknown · Sep 23, 2005
Exterior LightingInterior Lighting

DT: 2003 SATURN L200. ALL OF THE LIGHTS ON THE VEHICLE CUT ON AND OFF. THE VEHICLE HAS NOT BEEN TO THE DEALERSHIP TO BE INSPECTED. THIS HAS BEEN HAPPENING FOR 2 DAYS. THE VEHICLE WAS BEING TAKEN TO THE DEALERSHIP. THE CONSUMER CHECKED ALL OF THE FUSES HIMSELF AND NOT FOUND ANY PROBLEM. THE CONSUMER FOUND THIS WAS A COMMO…

Read full complaint

DT: 2003 SATURN L200. ALL OF THE LIGHTS ON THE VEHICLE CUT ON AND OFF. THE VEHICLE HAS NOT BEEN TO THE DEALERSHIP TO BE INSPECTED. THIS HAS BEEN HAPPENING FOR 2 DAYS. THE VEHICLE WAS BEING TAKEN TO THE DEALERSHIP. THE CONSUMER CHECKED ALL OF THE FUSES HIMSELF AND NOT FOUND ANY PROBLEM. THE CONSUMER FOUND THIS WAS A COMMON PROBLEM FROM OTHER COMPLAINTS. ALL OF THE LIGHTS; FRONT, BACK, AND INTERIOR LIGHTS FLASHED ON AND OFF.*AK

NHTSA ODI #10137427

20,000 miles · Jul 20, 2004
Exterior Lighting

WHILE PULLING OUT OF THE DRIVEWAY, THE CONSUMER STARTED SMELLING WHAT SEEMED LIKE ELECTRONICS BURNING. AFTER DRIVING A FEW BLOCKS THE CONSUMER SMELLED SMOKE COMING FROM THE STEERING COLUMN. THE CONSUMER PULLED OVER AND CALLED THE FIRE DEPARTMENT.THE VEHICLE WAS TOWED TO THE DEALER FOR AN EXAMINATION. THE DEALER FOUND THAT THE…

Read full complaint

WHILE PULLING OUT OF THE DRIVEWAY, THE CONSUMER STARTED SMELLING WHAT SEEMED LIKE ELECTRONICS BURNING. AFTER DRIVING A FEW BLOCKS THE CONSUMER SMELLED SMOKE COMING FROM THE STEERING COLUMN. THE CONSUMER PULLED OVER AND CALLED THE FIRE DEPARTMENT.THE VEHICLE WAS TOWED TO THE DEALER FOR AN EXAMINATION. THE DEALER FOUND THAT THE SIGNAL INDICATOR ARM WAS THROWING SPARKS. B*JB

NHTSA ODI #10083323

17,000 miles · May 26, 2004
Electrical SystemExterior LightingInterior Lighting

THIS IS THE THIRD INCIDENT, SECOND IN SAME DAY, WHERE THE ELECTRICAL SYSTEM FAILED. AUDIBLE CLICKING SOUND UNDER DASH AND LIGHTS REPEATEDLY TURNING ON & OFF, LOCKS ON AND OFF AND HORN SOUNDING. ON 1 PRIOR OCCASIONS, AUDIBLE CLICKING HEARD AND LOCKS REPEATEDLY TURNING ON AND OFF. CLEARLY NOT AN ISOLATED INCIDENT, AS I CAN SEE …

Read full complaint

THIS IS THE THIRD INCIDENT, SECOND IN SAME DAY, WHERE THE ELECTRICAL SYSTEM FAILED. AUDIBLE CLICKING SOUND UNDER DASH AND LIGHTS REPEATEDLY TURNING ON & OFF, LOCKS ON AND OFF AND HORN SOUNDING. ON 1 PRIOR OCCASIONS, AUDIBLE CLICKING HEARD AND LOCKS REPEATEDLY TURNING ON AND OFF. CLEARLY NOT AN ISOLATED INCIDENT, AS I CAN SEE FROM OTHER COMPLAINTS THAT OTHER OWNERS OF THIS MODEL ARE EXPERIENCING THE SAME PROBLEM. CONSEQUENCES OF THE PROBLEM --- NEIGHBORS CALLED POLICE TO COMPLAIN ABOUT NOISE. UNABLE TO KEEP ALARM ON DUE TO CONTINUING PROBLEM, LEADING TO INSECURE CAR. ALSO, SAFETY ISSUE WITH LIGHTS AND LOCKS REPEATEDLY TURNING ON AND OFF WITH THE ELECTRICAL FAILURE. DEALER WILL SERVICE IN TWO DAYS (FIRST AVAILABLE APPT!!) AND WILL UPDATE THEN.

NHTSA ODI #10073181

Official recalls

4

05V245000 · Exterior Lighting:brake Lights

Jun 2, 2005

ON CERTAIN SEDANS AND WAGONS, THE PLASTIC HOUSING IN THE REAR TAIL LAMP ASSEMBLY CAN BECOME DISTORTED IF THE BRAKE LAMPS REMAIN ON FOR AN EXTENDED TIME.

Consequence & remedy

Consequence: THIS CAN CAUSE (1) AN INTERMITTENTLY INOPERATIVE BRAKE/TAIL LAMP BULB OR (2) A SHORT CIRCUIT THAT OPENS A FUSE CAUSING INOPERATIVE BRAKE LAMPS (INCLUDING THE CENTER HIGH-MOUNTED STOP LAMP) OR TAIL LAMPS. A FOLLOWING DRIVER MAY NOT KNOW WHEN THE BRAKES HAVE BEEN APPLIED, AND A REAR-END CRASH COULD OCCUR WITHOUT PRIOR WARNING.

Remedy: DEALERS WILL INSTALL TWO NEW TAIL LAMP REINFORCING SOCKET ADAPTERS AND SOCKETS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 17, 2005. OWNERS MAY CONTACT SATURN AT 1-800-972-8876.

05V158000 · Seat Belts

Apr 20, 2005

CERTAIN WAGONS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, "SEAT BELT ASSEMBLY ANCHORAGES." THE SEAT BELT ANCHOR MAY SEPARATE FROM THE FLOOR OF THE VEHICLE BEFORE HOLDING THE REQUIRED TEST LOAD FOR THE REQUIRED TIME.

Consequence & remedy

Consequence: IF A SEPARATION OCCURRED IN CRASH, THE RIGHT AND CENTER REAR SEAT OCCUPANTS MAY NOT BE PROPERLY RESTRAINED, INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL INSTALL A REAR SEAT CENTER BELT ANCHOR REINFORCEMENT PLATE TO THE FLOOR PAN OF THE VEHICLE FREE OF CHARGE. THE RECALL BEGAN ON APRIL 25, 2005. OWNERS MAY CONTACT SATURN AT 1-800-972-8876.

03V231000 · Electrical System:ignition:module

Jun 23, 2003

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.2L L4 (L61) ENGINES, A FAILURE OF THE IGNITION CONTROL MODULE MAY CAUSE DETERIORATION IN IDLE QUALITY, REDUCTION IN OVERALL ENGINE POWER, AND THE VEHICLE MAY BE HARD TO START. CONTINUED OPERATION OF THE VEHICLE AFTER SUCH AN IGNITION MODULE FAILURE WILL RESULT IN THE "SERVICE ENGINE SOON" LIGHT FLASHING, AND MAY LEAD TO SECONDARY FAILURES OF THE CATALYTIC CONVERTER, OXYGEN SENSOR, AND EXHAUST RESONATOR.

Consequence & remedy

Consequence: FAILURE OF THE RESONATOR WILL CAUSE INCREASED EXHAUST NOISE. PROLONGED OPERATION OF THE VEHICLE FOLLOWING A RESONATOR FAILURE MAY LEAD TO A FIRE.

Remedy: DEALERS WILL (1) REPLACE THE IGNITION CONTROL MODULE, (2) REPLACE THE IGNITION CONTROL MODULE AND SPARK PLUGS, OR (3) REPLACE THE IGNITION CONTROL MODULE, SPARK PLUGS, AND UPDATE THE POWERTRAIN CONTROL MODULE CALIBRATION. OWNER NOTIFICATION BEGAN ON AUGUST 4, 2003. OWNERS SHOULD CONTACT SATURN AT 1-800-553-6000, PROMPT 3.

02V283000 · Visibility:windshield Wiper/washer:motor

Oct 29, 2002

CERTAIN SPORT UTILITY AND PASSENGER VEHICLES EXHIBIT A CONDITION IN WHICH THE WINDSHIELD WIPER MOTOR COULD FAIL DURING USE BECAUSE OF IMPROPER MANUFACTURE.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR IN SEVERE WEATHER, DRIVER VISIBILITY COULD BE REDUCED, WHICH COULD RESULT IN A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE WIPER MOTOR ASSEMBLY. OWNER NOTIFICATION BEGAN NOVEMBER 6, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SATURN AT 1-800-553-6000, PROMPT #3 OR HUMMER AT 1-866-486-6376.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE06006 · Timing Chain Failure

Opened Jan 24, 2006 · Closed Jun 6, 2006

Status: closed (inferred from source dates) · Engine And Engine Cooling

ON DECEMBER 12, 2005, ODI RECEIVED A DEFECT PETITION (DP05-008) REQUESTING THE INVESTIGATION OF TIMING CHAIN FAILURES THAT COULD CAUSE STALLING IN SATURN VEHICLES EQUIPPED WITH THE 2.2L (L61) ENGINE. ODI OPENED PE06-006 ON JANUARY 24, 2006, WITH 24 VEHICLE OWNER COMPLAINTS THAT ALLEGED A BROKEN TIMING CHAIN CAUSED THE VEHICLE TO STOP OPERATING.ON APRIL 12, 2006, ODI RECEIVED INFORMATION FROM GENERAL MOTORS (GM) CONCERNING TIMING CHAIN FAILURES IN APPROXIMATELY 412,000 MODEL YEAR (MY) 2000 THROUGH 2003 SATURN L-SERIES AND ION VEHICLES WITH 2.2L ENGINES. GM'S RESPONSE INCLUDED 1,020 OWNER COMPLAINTS AND FIELD REPORTS CONCERNING TIMING CHAIN FAILURE, INCLUDING 228 THAT ALLEGED THE FAILURE CAUSED THE VEHICLE TO STALL WHILE DRIVING.GM ALSO PROVIDED WARRANTY CLAIM DATA THAT SHOWED 1,902 SUBJECT VEHICLES RECEIVING TIMING CHAIN REPAIRS, INCLUDING 261 WHICH INDICATED THAT A STALL WHILE DRIVING RESULTED FROM THE FAILURE.THE GM COMPLAINTS, FIELD REPORTS AND WARRANTY CLAIMS THAT DID NOT CONTAIN SUFFICIENT INFORMATION TO DETERMINE THAT A STALL WHILE DRIVING OCCURRED WERE PROVIDED IN THE CATEGORY OTHER.GM STATED THAT THE MAJORITY OF THESE INCIDENTS PROBABLY OCCURRED WHILE THE VEHICLES WERE PARKED SINCE THE TIMING CHAIN IS MORE LIKELY TO BREAK DURING HIGH CHAIN LOAD SITUATIONS, SUCH AS ENGINE STARTUP.GM'S DATA SHOWED ELEVATED FAILURE RATES IN APPROXIMATELY 20,500 MY 2001 L-SERIES VEHICLES PRODUCED DURING A FOUR MONTH PERIOD FROM NOVEMBER 2000 THROUGH FEBRUARY 2001.OVER ONE-THIRD OF GM'S TOTAL COMPLAINTS AND FIELD REPORTS (34.3%) AND WARRANTY CLAIMS (38.2%) INVOLVED L-SERIES VEHICLES BUILT DURING THE 4-MONTH PERIOD, WHICH ARE ONLY ABOUT 5% OF SUBJECT VEHICLE PRODUCTION.THE TIMING CHAIN FAILURE RATE IN THE VEHICLES BUILT DURING THIS RANGE IS OVER 10 TIMES GREATER THAN THE REMAINING SUBJECT VEHICLE POPULATION. FOR THE MY 2001 L-SERIES VEHICLES BUILT DURING THE 4-MONTH PERIOD, THE 36-MONTH FAILURE RATE FOR REPAIRS INVOLVING STALL WHILE DRIVING IS SLIGHTLY UNDER ONE PERCENT.HOWEVER, IF THE INCIDENTS CODED AS OTHER ARE ADDED, THE 36-MONTH FAILURE RATE RISES TO NEARLY FIVE PERCENT FOR THOSE VEHICLES.ODI AND GM ARE CONTINUING TO ASSESS THE NUMBER OF COMPLAINTS AND WARRANTY CLAIMS CODED BY GM AS OTHER THAT INVOLVE INCIDENTS OF STALL WHILE DRIVING.GM'S STATISTICAL MODELING OF THE FAILURE DATA INITIALLY CONCLUDED THAT THE FAILURE RATES WERE DECLINING WITH AGE AND MILEAGE FOR ANY SET OF WARRANTY DATA ANALYZED (E.G., STALL WHILE DRIVING, OTHER OR COMBINED).HOWEVER, SUBSEQUENT ANALYSIS SHOWED THAT THE FAILURE RATES ARE INCREASING. BASED ON THE HIGH COMPLAINT AND WARRANTY RATES FOR TIMING CHAIN FAILURE IN THE 4-MONTH PRODUCTION PERIOD FOR THE MY 2001 L-SERIES VEHICLES, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE FREQUENCY OF STALL INCIDENTS DUE TO TIMING CHAIN FAILURES IN THOSE VEHICLES (EA06-009).

DP05008 · Timing Chain Failure

Opened Dec 20, 2005 · Closed Feb 6, 2006

Status: closed (inferred from source dates) · Engine And Engine Cooling

ANALYSIS UNDERTAKEN IN RESPONSE TO THE PETITION IDENTIFIED 26 COMPLAINTS ALLEGING TIMING CHAIN FAILURES IN MY 2000-2003 SATURN L-SERIES VEHICLE EQUIPPED WITH THE 2.2L L4 ENGINE.MOST COMPLAINTS OF TIMING CHAIN FAILURE REPORTEDLY RESULTED IN A SUDDEN LOSS OF ENGINE POWER AND STALLING.ODI ALSO NOTED THAT CERTAIN MY 2002-2003 SATURN VUE AND MY 2003 SATURN ION MODEL VEHICLES WITH THE 2.2L ENGINE VEHICLESCOVERED BY A TECHNICAL SERVICE BULLETIN (03-06-01-017) THAT ADDRESSED TIMING CHAIN DESIGN AND SERVICE PROCEDURE CHANGES, EXHIBITED NO COMPLAINTS OF TIMING CHAIN FAILURE.ODI WILL GRANT THE PETITION AND OPEN A PRELIMINARY EVALUATION TO ASSESS THE FREQUENCY, TREND, SCOPE AND SAFETY CONSEQUENCES ASSOCIATED WITH THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.REFER TO PE06-006.