Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 45 of 190 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Steering. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Engine And Engine Cooling. Review the 31 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Electrical System. Review the 30 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
29 crash reports8 fire reports17 injury reports
What owners actually said
190 reports
Mileage unknown · Jan 31, 2001
Air BagsCrashInjury
CONSUMER WAS TRAVELING IN A VERY BAD SNOW STORM AT APPROXIMATE SPEED OF 40MPH AND COMING DOWN AN INCLINE. TRYING TO AVOID HITTING ANOTHER VEHICLE, CONSUMER CRASHED INTO A BRICK WALL. DRIVER'S AIRBAG DIDN'T DEPLOY. CAR WAS TOTALLED. SEAT BELT WAS BEING WORN AT THE TIME. CONSUMER SUFFERED CHEST INJURIES. NO RESPONSE FROM PONT…
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CONSUMER WAS TRAVELING IN A VERY BAD SNOW STORM AT APPROXIMATE SPEED OF 40MPH AND COMING DOWN AN INCLINE. TRYING TO AVOID HITTING ANOTHER VEHICLE, CONSUMER CRASHED INTO A BRICK WALL. DRIVER'S AIRBAG DIDN'T DEPLOY. CAR WAS TOTALLED. SEAT BELT WAS BEING WORN AT THE TIME. CONSUMER SUFFERED CHEST INJURIES. NO RESPONSE FROM PONTIAC, THEY WERE COLLECTING INFORMATION.*AK
NHTSA ODI #879509
Mileage unknown · Dec 30, 2000
Engine And Engine Cooling
ENGINE THREW A ROD.TALKED TO OTHERS THAT HAVE HAD THE SAME PROBLEM.EVEN ON MULTIPLE ENGINES. *AK
NHTSA ODI #738521
Mileage unknown · Dec 21, 2000
Exterior Lighting
DRIVING DOWN THE ROAD IN THE EVENING HOURS AND LIGHTS FAILED. THE LIGHTS QUIT WORKING AND FOUND OUT BY PUTTING SOMETHING BEHIND THE DIMMER SWITCH THAT THE LIGHTS WOULD COME BACK ON. TOOK THE VEHICLE TO THE DEALER AND THEY REPLACED THE SWITCH IN APRIL 2000 HOWEVER IN DEC 2000 THE SAME SWITCH HAS FAILED AGAIN. I HAVE CONTACTED P…
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DRIVING DOWN THE ROAD IN THE EVENING HOURS AND LIGHTS FAILED. THE LIGHTS QUIT WORKING AND FOUND OUT BY PUTTING SOMETHING BEHIND THE DIMMER SWITCH THAT THE LIGHTS WOULD COME BACK ON. TOOK THE VEHICLE TO THE DEALER AND THEY REPLACED THE SWITCH IN APRIL 2000 HOWEVER IN DEC 2000 THE SAME SWITCH HAS FAILED AGAIN. I HAVE CONTACTED PONTIAC CUSTOMER SERVICE AND WAS TOLD THAT DUE TO THE MILEAGE IT WAS MY RESPOSIBILITY TO REPAIR. DUE TO THE FACT THAT I PAID APPROXIMATELY $170.00 IN APRIL 2000 I FEEL THAT THE MANUFACTURER SHOULD BE ABLE TO AID IN GETTING THIS REPAIRED AT NO CHARGE TO ME.
NHTSA ODI #738120
Mileage unknown · Dec 13, 2000
Engine And Engine CoolingFuel System, Gasoline
ENGINE SHUTS OFF WITHOUT WARNING, WHILE DRIVING. FAILS TO START WHEN COLD AND ALSO AFTER DRIVING. VEHICLE WAS TOWED TWICE IN FOUR DAYS. FUEL PUMP WAS INITIALLY THOUGHT TO BE THE PROBLEM. TAKEN TO DEALERSHIP 2 TIMES IN 7 DAYS AFTER THE $700 FUEL PUMP REPLACEMENT. ALTHOUGH TECHNICIANS ARE DOING EVERYTHING THEY CAN TO HELP ME,…
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ENGINE SHUTS OFF WITHOUT WARNING, WHILE DRIVING. FAILS TO START WHEN COLD AND ALSO AFTER DRIVING. VEHICLE WAS TOWED TWICE IN FOUR DAYS. FUEL PUMP WAS INITIALLY THOUGHT TO BE THE PROBLEM. TAKEN TO DEALERSHIP 2 TIMES IN 7 DAYS AFTER THE $700 FUEL PUMP REPLACEMENT. ALTHOUGH TECHNICIANS ARE DOING EVERYTHING THEY CAN TO HELP ME, THEY HAVE BEEN UNABLE TO IDENTIFY THE PROBLEM. IN MY OPINION, THE NHTSA SHOULD CONSIDER ANY VEHICLE THAT STOPS ON THE FREEWAY UNSAFE TO DRIVE AND WORTHY OF INVESTIGATION. THANK YOU, IN ADVANCE, FOR YOUR ASSISTANCE..
NHTSA ODI #737759
Mileage unknown · Nov 20, 2000
Seat BeltsSteering
STEERING SYSTEM MALFUNCTIONED DUE TO STEERING COLUMN BREAKING. ALSO, SEATBELT LOCKED UP WHEN MAKING A HARD RIGHT TURN. DEALER REPLACED SEATBELT, BUT PROBLEM IS STILL REOCCURRING. PLEASE PROVIDE FURTHER INFORMATION.*AK
NHTSA ODI #875210
Mileage unknown · Oct 24, 2000
Unknown Or Other
NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK
NHTSA ODI #735049
Mileage unknown · Sep 9, 2000
Steering
WHEN DRIVING THROUGH ANY PUDDLE MORE THAN 2-3 INCHES DEEP, POWER STEERING GOES OUT, BATTERY LIGHT COMES ON, AND IF LIGHTS ARE ON THEY DIM DOWN ALMOST TO OFF. I LIVE IN A PLACE WHERE IT RAINS A LOT EVERYDAY AND THIS IS A BIG PROBLEM WHEN TRYING TO MAKE A TURN. THE AUTHORIZED DEALER IN MY AREA HAS STATED THAT THERE HAS BEEN AT L…
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WHEN DRIVING THROUGH ANY PUDDLE MORE THAN 2-3 INCHES DEEP, POWER STEERING GOES OUT, BATTERY LIGHT COMES ON, AND IF LIGHTS ARE ON THEY DIM DOWN ALMOST TO OFF. I LIVE IN A PLACE WHERE IT RAINS A LOT EVERYDAY AND THIS IS A BIG PROBLEM WHEN TRYING TO MAKE A TURN. THE AUTHORIZED DEALER IN MY AREA HAS STATED THAT THERE HAS BEEN AT LEAST 3 OTHER REPORTS OF THE SAME PROBLEM WITH THIS MAKE AND MODEL TO HIS DEALERSHIP (ATKINS KROLL, GUAM). THERE SHOULD BE A RECALL ON THIS PROBLEM.
NHTSA ODI #730846
Mileage unknown · Aug 31, 2000
Engine And Engine Cooling
ENGINE HEAD PISTON BOLT BROKE WHICH RESULTED IN THE DAMAGE OF THE ENGINE PISTON. ALL MECHANICS I SPOKE TO SAID THAT IT COULD ONLY HAPPEN IF I WAS GOING AT SPEEDS OF EXCESS OF OVER 100 M.P.H. WHICH I WASN'T BECAUSE I STOPPED THE CAR QUICKLY ENOUGH TO STOP FURTHER PISTON DAMAGE. IF I DIDN'T, THE MECHANICS TOLD ME I MIGHT HAVE HA…
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ENGINE HEAD PISTON BOLT BROKE WHICH RESULTED IN THE DAMAGE OF THE ENGINE PISTON. ALL MECHANICS I SPOKE TO SAID THAT IT COULD ONLY HAPPEN IF I WAS GOING AT SPEEDS OF EXCESS OF OVER 100 M.P.H. WHICH I WASN'T BECAUSE I STOPPED THE CAR QUICKLY ENOUGH TO STOP FURTHER PISTON DAMAGE. IF I DIDN'T, THE MECHANICS TOLD ME I MIGHT HAVE HAD TO BUY A NEW ENGINE OR SO THEY TOLD ME. PEOPLE TELL ME THAT THE ENGINE PISTON BOLT BREAKING IS A VERY, VERY RARE OCCURENCE AND THAT IT COULD BE A MANUFACTURER DEFECT. PLEASE LOOK INTO IT SO I CAN BE ABSOLUTELY SURE IF IT WAS THE COMPANY'S FAULT OR MINE IN HAVING TO PAY $800.00 FOR SOMETHING I SHOULD OR SHOULD NOT HAVE PAID. THANK YOU.
NHTSA ODI #729751
Mileage unknown · Aug 17, 2000
Visibility
WINDSHIELD WIPERS STOP IN THE MIDDLE OF THE WINDOW AND STAY THERE. THE WIPERS WOULD NOT PARK. I HAVE NOTICED 5 OTHER PONTIAC SUNFIRES ON THE ROAD THAT HAVE THE SAME PROBLEM. IT SEEM LIKE I KEEP HAVING TO REPAIR THIS PROBLEM. I REALLY THINK IT IS ODD THAT I SEE SO MANY OTHER SUNFIRES OUT IN THE COMMUNITY WITH THE SAME PROBLEM…
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WINDSHIELD WIPERS STOP IN THE MIDDLE OF THE WINDOW AND STAY THERE. THE WIPERS WOULD NOT PARK. I HAVE NOTICED 5 OTHER PONTIAC SUNFIRES ON THE ROAD THAT HAVE THE SAME PROBLEM. IT SEEM LIKE I KEEP HAVING TO REPAIR THIS PROBLEM. I REALLY THINK IT IS ODD THAT I SEE SO MANY OTHER SUNFIRES OUT IN THE COMMUNITY WITH THE SAME PROBLEM.
NHTSA ODI #728282
Mileage unknown · Jul 11, 2000
Engine And Engine Cooling
THE CONSUMER WAS TRAVELING ABOUT 55MPH ON THE HIGHWAY AND HEARD A RUMBLING NOISE. WHEN SHE APPLIED THE GAS PEDAL THERE WAS A LOUD RAMBLING NOISE. SHE LOOKED IN HER REARVIEW MIRRIOR AND SAW WHITE SMOKE THOUGH THE WINDOW. CONSUMER GOT OUT OF CAR AND DIDN'T SEE ANYTHING. SHE GOT INTO THE VEHICLE AND STARTED IT, AND WHITE SM…
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THE CONSUMER WAS TRAVELING ABOUT 55MPH ON THE HIGHWAY AND HEARD A RUMBLING NOISE. WHEN SHE APPLIED THE GAS PEDAL THERE WAS A LOUD RAMBLING NOISE. SHE LOOKED IN HER REARVIEW MIRRIOR AND SAW WHITE SMOKE THOUGH THE WINDOW. CONSUMER GOT OUT OF CAR AND DIDN'T SEE ANYTHING. SHE GOT INTO THE VEHICLE AND STARTED IT, AND WHITE SMOKE CAME FROM THE HOOD. CAR WAS TURN OFF. SHE GOT OUT OF VEHICLE, AND LIFTED THE HOOD, AND NOTICED A BIG GIANT WHOLE COMING FROM THE ENGINE. A PIPE WAS BUSTED, AND OIL WAS LEAK OUT FROM THE ENGINE.*AK
CERTAIN PASSENGER VEHICLES AND MINI VANS HAVE LOWER PINION BEARINGS IN THE POWER RACK AND PINION ASSEMBLY IN WHICH THE RETAINER TABS WERE NOT CRIMPED PROPERLY. THESE AND SOME OTHER RETAINERS USED IN VEHICLES ASSEMBLED BETWEEN JANUARY 1, 1996 AND OCTOBER 31, 1997, COULD FAIL AND PERMIT THE BALL BEARINGS TO ESCAPE.
Consequence & remedy
Consequence: IF THIS OCCURS, THE PINION SHAFT CAN BE FORCED UPWARD DURING LEFT TURNS AND BACK DOWN AS THE STEERING WHEEL IS MOVED BACK AND TO THE RIGHT. IF THE PINION SHAFT MOVES FURTHER, THE DRIVER WILL NEED TO EXERT MORE EFFORT TO TURN THE STEERING WHEEL, SIMILAR TO A VEHICLE WITHOUT POWER ASSISTED STEERING. IF THE PINION SHAFT MOVES EVEN FURTHER, THE DRIVER WILL REQUIRE MUCH HIGHER EFFORT TO TURN LEFT AND MAY NOT BE ABLE TO TURN THE WHEEL AS MUCH AS INTENDED. WITH THE MAXIMUM PINION SHAFT MOVEMENT, WHICH REQUIRES INTERNAL GEAR COMPONENT DAMAGE, THE DRIVER CAN ENCOUNTER HIGH RESISTANCE TO TURNING LEFT, FOLLOWED BY UNINTENDED POWER ASSIST TO THE RIGHT. IN ANY OF THESE CONDITIONS, A CRASH COULD OCCUR.
Remedy: DEALERS WILL INSTALL A NEW LOWER PINION BEARING UNLESS INSPECT OF THE EXISTING BEARING INDICATES THAT REPLACEMENT OF THE GEAR ASSEMBLY IS NECESSARY. OWNER NOTIFICATION BEGAN JANUARY 24, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.
ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.
Consequence & remedy
Consequence: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED.
Remedy: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH. OWNER NOTIFICATION BEGAN MARCH 27, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, BUICK AT 1-800-521-7300, OR OLDSMOBILE AT 1-800-442-6537.
VEHICLE DESCRIPTION: PASSENGER VEHICLES. BECAUSE OF CERTAIN CALIBRATIONS IN THE AIR BAG'S SENSING AND DIAGNOSTIC MODULE, AN INADVERTENT AIR BAG DEPLOYMENT COULD OCCUR IN A LOW SPEED CRASH OR WHEN AN OBJECT STRIKES THE FLOOR PAN.
Consequence & remedy
Consequence: AIR BAGS DEPLOY WITH GREAT FORCE AND CAN SERIOUSLY INJURE UNRESTRAINED OCCUPANTS WHO ARE TOO CLOSE TO THEM.
Remedy: DEALERS WILL RECALIBRATE THE AIR BAG SENSING AND DIAGNOSTIC MODULE.
VEHICLE DESCRIPTION: PASSENGER VEHICLES. THESE VEHICLES WERE BUILT WITH MIS-LOCATED WELDS AT THE JOINT BETWEEN THE LEFT ROCKER PANEL INNER REINFORCEMENT AND THE BODY SIDE RING. THIS DOES NOT MEET THE REQUIREMENTS OF FMVSS NO. 214, "SIDE DOOR STRENGTH."
Consequence & remedy
Consequence: IN THE EVENT OF A VEHICLE CRASH, THE SHEET METAL STRUCTURE WOULD NOT PERFORM AS DESIRED INCREASING THE RISK OF PERSONAL INJURY.
Remedy: DEALERS WILL INSPECT THE WELDS AND, IF NECESSARY, PLACE FIVE WELDS BETWEEN THE INVOLVED PANELS AND APPLY PRIMER AND TOPCOAT FINISH MATERIALS.
VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE COMPACT SPARE TIRE ASSEMBLIES WERE ASSEMBLED WITH INCORRECT RIMS. IF THE SPARE TIRE IS UNDERINFLATED, THE BEAD CAN SEPARATE FROM THE RIM CAUSING A RAPID LOSS OF AIR. THIS DOES NOT COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 110, "TIRE SELECTION AND RIMS."
Consequence & remedy
Consequence: A RAPID LOSS OF AIR CAN INCREASE THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL REPLACE THE RIM ON THE COMPACT SPARE TIRE ASSEMBLY. OWNERS ARE REQUESTED NOT TO USE THE SPARE TIRE UNTIL THE RIM HAS BEEN REPLACED.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3
DP03007 · Unintended Vehicle Acceleration
Opened Oct 14, 2003 · Closed Jan 30, 2004
Status: closed (inferred from source dates) · Fuel System, Other:delivery
ON SEPTEMBER 23, 2003, THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) RECEIVED A LETTER DATED SEPTEMBER 8, 2003 FROM MR. DONALD FRIEDMAN, PETITIONING THE AGENCY TO OPEN A DEFECT INVESTIGATION INTO UNINTENDED ACCELERATION INVOLVING [MODEL YEAR] 1996 AND 1997 GENERAL MOTORS J-CARS.IN SUPPORT OF HIS PETITION, MR. FRIEDMAN CITED A REPORT HE RECEIVED FOR GM SHOWING IT HAD RECEIVED FAR MORE REPORTS OF ALLEGED UNINTENDED ACCELERATION FOR THESE MODELS THAN FOR OTHERS.AFTER ASSESSING THE DATA CLAIMED BY THE PETITIONER TO JUSTIFY HIS REQUEST, ODI FOUND NO INDICATION THAT DEFECT TREND RELATED TO THE PETITIONER'S ALLEGATIONS EXISTS AT THIS TIME.THEREFORE, THERE IS NO REASONABLE POSIBILITY THAT AN ORDER CONCERNING THE NOTIFICATION AND REMEDY OF A SAFETY-RELATED DEFECT WOULD BE ISSUED AS A RESULT OF GRANTING MR. FRIEDMAN'S PETITION.CONSEQUENTLY, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA'S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY'S SAFETY MISSION, THE PETITION IS DENIED.FOR ADDITIONAL INFORMATION CONCERNING THIS ANALYSIS, PLEASE REFER TO THE ATTACHED FEDERAL REGISTER NOTICE.
PE02001 · Fire In Steering Column Area
Opened Jan 3, 2002 · Closed Mar 15, 2002
Status: closed (inferred from source dates) · Electrical System
No summary supplied.
EA98001 · Oversensitive Air Bag Deployments
Opened Jan 23, 1998 · Closed Jul 31, 1998
Status: closed (inferred from source dates) · Air Bags
There is no summary currently available
1997 Pontiac Sunfire Problems, Complaints & Recalls | Skip That Year