NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
121 reports78,000 miles · Jul 29, 2008
Electrical SystemStructure
IT BEGAN WITH MY REAR HATCH NOT WORKING ON MY 2002 PONTIAC AZTEK. THEN THE IGNITION BEGAN STICKING AND CULMINATED WITH THE ALARM GOING OFF (WHILE DRIVING) AND ALL ELECTRICAL SYSTEMS SHUTTING DOWN WITH INCREASING FREQUENCY. WHEN THIS OCCURS, ALL GAUGES ARE SHUT DOWN, THE DOORS ARE DISABLED, HEADLIGHTS (ALL LIGHTS) ARE DISABLED.…
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IT BEGAN WITH MY REAR HATCH NOT WORKING ON MY 2002 PONTIAC AZTEK. THEN THE IGNITION BEGAN STICKING AND CULMINATED WITH THE ALARM GOING OFF (WHILE DRIVING) AND ALL ELECTRICAL SYSTEMS SHUTTING DOWN WITH INCREASING FREQUENCY. WHEN THIS OCCURS, ALL GAUGES ARE SHUT DOWN, THE DOORS ARE DISABLED, HEADLIGHTS (ALL LIGHTS) ARE DISABLED. I'VE LOOKED ONLINE AND TALKED TO THE DEALERSHIP. IT WILL COST BETWEEN $400-$500 TO REPAIR (GM IS AWARE OF THE PROBLEM). THE DEALER SAYS THAT IT IS NOT A SAFETY ISSUE, BUT IT SEEMS LIKE NON-FUNCTIONING LIGHTS, GAUGES AND DOORS/WINDOWS WOULD CERTAINLY BE A SAFETY ISSUE. I DO LIKE TO CAR, BUT THIS IS A MAJOR PROBLEM -- ONE WHICH I CAN ILL AFFORD TO FIX RIGHT NOW. WE ARE JUST STRUGGLING TO KEEP A ROOF OVER OUR HEADS! *TR
NHTSA ODI #10236225
120,000 miles · Jul 24, 2008
Electrical System
I HAVE A 2002 PONTIAC AZTEK I CANNOT DRIVE, WE BELIEVE THE PROBLEM IS THE BODY CONTROL MODULE. 3 MOS. IN SHOP, TECHNICIAN CALLED PONTIAC, DEALERSHIPS, SEARCHED ONLINE TRYING TO ISOLATE THE PROBLEM. I STUMBLED ON WWW.EDMUNDS.COM, WAS STUNNED BY THE #'S OF AZTEKS WITH THIS PROBLEM. THE SYMPTOMS LEADING TO FAILURE OF THE BCM-BACK…
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I HAVE A 2002 PONTIAC AZTEK I CANNOT DRIVE, WE BELIEVE THE PROBLEM IS THE BODY CONTROL MODULE. 3 MOS. IN SHOP, TECHNICIAN CALLED PONTIAC, DEALERSHIPS, SEARCHED ONLINE TRYING TO ISOLATE THE PROBLEM. I STUMBLED ON WWW.EDMUNDS.COM, WAS STUNNED BY THE #'S OF AZTEKS WITH THIS PROBLEM. THE SYMPTOMS LEADING TO FAILURE OF THE BCM-BACK HATCH WON'T OPEN-KEY NOR BUTTON. EVENTUALLY IT BEGINS WORKING AGAIN, BUT THE HATCH POPS OPEN RANDOMLY WHILE THE CAR IS IN MOTION, THE DOOR LOCKS START TURNING ON AND OFF, THE AIR CONDITIONER BLOWS WARM AIR, THE FAN WON'T WORK. ALL WHILE THE CAR IS IN MOTION. ALSO, THE DOORS WILL NOT LOCK, THE WINDOWS WILL NOT ROLL DOWN. THE CHECK ENGINE LIGHT ALTERNATELY FLASHES WITH A SECURITY WARNING, THE ODOMETER QUITS WORKING. WHEN YOU TURN THE CAR OFF, ALL THE LIGHTS STAY ON UNTIL THE BATTERY IS DRAINED. NONE OF THE DASHBOARD CONTROLS WORK, THE ONLY WAY TO TURN THE LIGHTS OFF AND DISENGAGE THE OTHER ELECTRONICS IS TO DISCONNECT THE BATTERY. TAKING IT IN FOR DIAGNOSTICS PRODUCES NO RESULTS, THERE IS NO READING FROM THE COMPUTER THAT WILL TELL A TECHNICIAN WHAT THE PROBLEM IS. HAVING THIS FAILURE IS A SAFETY ISSUE, A CHILD COULD OPEN THE BACK DOORS WHILE THE CAR IS IN MOTION, THE INABILITY TO LOCK THE CAR IS A SAFETY RISK TO ALL, THE BACK HATCH OPENING WHILE IN MOTION RANDOMLY IS ALSO A SAFETY CONCERN. ANOTHER ISSUE WITH THE AZTEK IS TO OPEN THE BACK HATCH WITH A KEY REQUIRES POWER TO THAT PARTICULAR LOCK, IF THE LOCK ISN'T GETTING POWER FROM THE BATTERY, IT WILL NOT OPEN. I THINK THERE ARE SERIOUS SAFETY ISSUES THAT PONTIAC SHOULD TAKE RESPONSIBILITY FOR. YOU CAN READ THE NUMBER OF POSTS ON THE EDMUNDS.COM WEBSITE...THIS IS ONLY ONE SITE, I AM SURE THERE ARE MANY OTHERS. THERE IS A WINDSHIELD WIPER ISSUE, THEY WILL QUIT WORKING, GET TANGLED DURING A HEAVY SNOW OR RAIN STORM. *TR
NHTSA ODI #10235692
Mileage unknown · Jul 23, 2008
Service Brakes, Hydraulic
I WAS TOLD AT MY LOCAL GARAGE ON A RECENT SERVICE VISIT ABOUT ABS BRAKES THAT THE ABS BRAKES ON SOME TRUCKS IN CANADA HAVE RECENTLY BEEN RECALLED? WELL, I HAVE A 2002 P. AZTEC WITH AN ABS PROBLEM. THIS INDIVIDUALS SON "ALSO" HAD A ABS PROBLEM WITH HIS OWN VEHICLE. MY QUESTION IS ARE THERE ANY RECALLS ON AZTEC ABS BRAKE SENS…
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I WAS TOLD AT MY LOCAL GARAGE ON A RECENT SERVICE VISIT ABOUT ABS BRAKES THAT THE ABS BRAKES ON SOME TRUCKS IN CANADA HAVE RECENTLY BEEN RECALLED? WELL, I HAVE A 2002 P. AZTEC WITH AN ABS PROBLEM. THIS INDIVIDUALS SON "ALSO" HAD A ABS PROBLEM WITH HIS OWN VEHICLE. MY QUESTION IS ARE THERE ANY RECALLS ON AZTEC ABS BRAKE SENSORS? IF NOT, IT SOUNDS LIKE GM SHOULD MAKE ONE. THIS IS A SERIOUS STOPPING ISSUE! *TR
NHTSA ODI #10235432
Mileage unknown · Jul 15, 2008
Service Brakes, HydraulicSuspension
THE PROBLEM BEGAN WITH NOISY BRAKES. THEN ALL OF A SUDDEN WHEN I WENT TO TURN A CORNER THE BRAKES AND TIRES LOCKED UP AND WOULD NOT TURN. I ALMOST HIT SEVERAL VEHICLES WHILE I WAS TRYING TO GET THIS REPAIRED. WHEN HOOKED TO THE COMPUTER IT WOULD NOT THROW ANYTHING TELLING THE COMPUTER WHAT WAS WRONG. WHEN IT GOT WORSE IT FINA…
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THE PROBLEM BEGAN WITH NOISY BRAKES. THEN ALL OF A SUDDEN WHEN I WENT TO TURN A CORNER THE BRAKES AND TIRES LOCKED UP AND WOULD NOT TURN. I ALMOST HIT SEVERAL VEHICLES WHILE I WAS TRYING TO GET THIS REPAIRED. WHEN HOOKED TO THE COMPUTER IT WOULD NOT THROW ANYTHING TELLING THE COMPUTER WHAT WAS WRONG. WHEN IT GOT WORSE IT FINALLY THREW A CODE TO THE COMPUTER AND SAID ITS THE WHEEL BEARINGS WHICH COSTS $250 PER TIRE. I CANNOT AFFORD TO FIX ALL 4 TIRES SO I HAVE ONLY REPAIRED 2 AT THIS TIME. HOPEFULLY SOMETHING CAN BE DONE ABOUT THIS. RECALL OR REIMBURSE ME MY $$ FOR THE REPAIRS. THIS IS A DANGEROUS CONDITION FOR THE VEHICLE!!!! THIS PROBLEM BEGAN SEVERAL MONTHS AGO. I HAVE FOUND OUT THAT THE LEFT FRONT HAS ALREADY BEEN REPLACED ONCE AND IS DEFECTIVE AGAIN!!!! *TR
NHTSA ODI #10234410
51,008 miles · Jun 7, 2008
Electrical SystemEngine And Engine CoolingFuel System, Other
AT 51,000 MILES ENGINE OVERHEATING WHEN STOPPED AT TRAFFIC LIGHTS. ADDED ANTIFREEZE, BUT DID NOT FIX THE PROBLEM. AT SAME TIME AC FAILED. THEN ELECTRICAL SYSTEM STARTED FAILING. ALARM GOING OFF FOR NO REASON, DOORS LOCKING AND UNLOCKING THEMSELVES, REAR HATCH OPENING, AND ALL GAUGES LIGHTING UP THEN GOING BLANK FOR 5 - 10 SE…
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AT 51,000 MILES ENGINE OVERHEATING WHEN STOPPED AT TRAFFIC LIGHTS. ADDED ANTIFREEZE, BUT DID NOT FIX THE PROBLEM. AT SAME TIME AC FAILED. THEN ELECTRICAL SYSTEM STARTED FAILING. ALARM GOING OFF FOR NO REASON, DOORS LOCKING AND UNLOCKING THEMSELVES, REAR HATCH OPENING, AND ALL GAUGES LIGHTING UP THEN GOING BLANK FOR 5 - 10 SECONDS. TOOK TO DEALER WHO STATED THAT I HAD A FAILURE IN THE INTAKE MANIFOLD GASKET, A LEAKING FUEL FILTER, A SHOT AC SYSTEM, AND NEEDED TO REPLACE THE BODY CONTROL MODULE. DEALER ALSO STATED THAT THEY HAVE HAD TO DO THE SAME WORK ON MANY AZTEKS. TOOK TO MY REGULAR MECHANIC FOR VERIFICATION AND REPAIR ($600 LESS THAN DEALER WANTED). PAID $1156 FOR INTAKE MANIFOLD, FUEL FILTER, AND AC CHECK. MECHANIC DOESN'T BELIEVE THAT THERE IS ANYTHING WRONG WITH THE AC SYSTEM, BUT THE PROBLEM IS RELATED TO THE BODY CONTROL MODULE. CAN NOT FIX THE MODULE AT THIS TIME - HAVE BEEN GIVEN ESTIMATE OF $800. SEEMS TO ME THAT THIS MODULE IS A SAFETY ISSUE AND THAT NHTSA SHOULD ISSUE A RECALL AND HAVE GM REIMBURSE THOSE THAT HAVE ALREADY HAD THE PROBLEM FIXED. THIS ISSUE HAS BEEN BROUGHT UP BY MANY AZTEK OWNERS BOTH ON THIS SITE AND OTHERS. IT IS REALLY ALARMING TO BE DRIVING AT HIGHWAY SPEEDS WHEN SUDDENLY ALL THE GAUGES GO BLANK, EVEN IF JUST FOR A FEW SECONDS, NOT TO MENTION DOORS LOCKING AND UNLOCKING THEMSELVES AND THE ALARM GOING OFF FOR NO REASON. BY READING OTHER COMPLAINTS I SHOULD LOOK FORWARD TO REPLACING WHEEL BEARINGS ALSO. PLEASE LOOK INTO THIS AND DO SOMETHING ABOUT IT. *TR
NHTSA ODI #10230241
Mileage unknown · May 13, 2008
Electrical System
RANDOM ELECTRIC ISSUES WHERE DOORS WON'T UNLOCK, HATCH WON'T OPEN, SECURITY SYSTEM GOES OFF, RADIO GOES INTO SECURITY MODE. DEALER IDENTIFIED THE BODY CONTROL MODULE SHORTED. GM WILL NOT WARRANTY. *TR
NHTSA ODI #10227595
Mileage unknown · May 1, 2008
Suspension
I AM TOLD BY MY SERVICE MAN THAT MY WHEEL BEARINGS ARE GOING TO NEED TO BE REPLACED IN MY 2002 PONTIAC AZTEK WITH ONLY 109,000 MILES. I WAS ALSO TOLD BY SEVERAL SERVICE PEOPLE AND FRIENDS THAT THIS IS AN ONGOING PROBLEM WITH AZTEKS. HAS THERE BEEN A RECALL ON THIS? I DID NOT HAVE AN ACCIDENT YET, MY SERVICE LIGHT CAME ON. *TR
NHTSA ODI #10226394
69,213 miles · Feb 8, 2008
Fuel System, Gasoline
LEAKY FUEL PRESSURE REGULATOR CAUSED STARTING DIFFICULTY CONSISTENT WITH SYMPTOMS DESCRIBED IN NHTSA CAMPAIGN ID NUMBER : 04V090000, BUT MY VEHICLE WAS NOT INCLUDED IN THAT RECALL. PROBLEM PERSISTED FOR A FEW MONTHS IN FALL 2007 UNTIL DIAGNOSED AND REPAIRED BY DEALER. CONSUMER CHARGED $184.85. *TR
NHTSA ODI #10217510
104,000 miles · Dec 21, 2007
Fuel System, Gasoline
WE OWN A 2002 PONTIAC AZTEK. ON SUNDAY, DECEMBER 16, OUR CAR WOULD NOT START AND COULD NOT BE JUMPED BY AAA. WE HAD IT TOWED TO THE AAA-APPROVED SERVICE STATION WE USE FOR ALL REPAIRS. AFTER REPLACING THE STARTER, THEY TOLD US THAT THERE WAS ALSO A LEAK WITH THE FUEL INLET SEAL. IT BEING THE WEEK BEFORE CHRISTMAS, WE WERE UN…
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WE OWN A 2002 PONTIAC AZTEK. ON SUNDAY, DECEMBER 16, OUR CAR WOULD NOT START AND COULD NOT BE JUMPED BY AAA. WE HAD IT TOWED TO THE AAA-APPROVED SERVICE STATION WE USE FOR ALL REPAIRS. AFTER REPLACING THE STARTER, THEY TOLD US THAT THERE WAS ALSO A LEAK WITH THE FUEL INLET SEAL. IT BEING THE WEEK BEFORE CHRISTMAS, WE WERE UNABLE TO REPAIR THAT DAY. AFTER GOING ON THE INTERNET TO RESEARCH THE PRICE OF THE PART, WE DISCOVERED THAT THERE WAS A RECALL IN EFFECT FOR THIS VEHICLE FOR THIS SPECIFIC REASON. WE CALLED THE PONTIAC NUMBER LISTED IN THE RECALL NOTICE. THE CUSTOMER SERVICE PERSON LOOKED UP THE RECALL (AFTER I GAVE HER THE NUMBER AS SHE WAS UNABLE TO FIND ANYTHING) AND SAID THAT IT DID APPEAR OUR VEHICLE WAS SUBJECT TO RECALL BUT THAT IT WOULD HAVE TO BE DIAGNOSED BY A PONTIAC/GM DEALER. WE LOCATED ONE NEARBY AND SHE PUT ME ON HOLD TO CALL THEM. WHEN SHE CAME BACK ON SHE SAID AFTER FURTHER REVIEW THAT OUR VEHICLE WAS NOT SUBJECT TO THE RECALL BECAUSE IT ONLY AFFECTED CERTAIN VEHICLES WITHIN THE 2001-2004 YEARS WHOSE VINS ENDED WITH 2S549384 THROUGH 2S608951. WHEN I POINTED OUT THAT MY VEHICLE FIT THOSE PARAMETERS, SHE SAID IT WAS NOT SUBJECT TO RECALL BASED ON GM PARAMETERS, BUT WOULD NOT OR COULD NOT GIVE ME WHAT THE EXCLUSION PARAMETERS WERE. *TR
NHTSA ODI #10212519
95,000 miles · Nov 8, 2007
Fuel System, Gasoline
GASOLINE LEAKS FROM THE TANK AT THE JUNCTION OF THE FILLER TUBE AND TANK. GASOLINE DRIPS ONTO THE PAVEMENT, SMELLS TERRIBLE, AND IS A MAJOR FIRE HAZARD. *TR
NHTSA ODI #10208455
NHTSA investigations
2EA07006 · Fuel Tank Leakage
Opened Apr 18, 2007 · Closed Sep 13, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (5)
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
RQ06009 · Fuel Tank Leakage
Opened Dec 14, 2006 · Closed Apr 18, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Additional source detail variants (4)
Fuel System, Gasoline
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
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