NISSAN TITAN EXHAUST MANIFOLD CRACKS, CAUSING EXHAUST FUMES TO ENTER VEHICLE. *TR
2004 Nissan Titan
Owner reports · Recalls · Investigations
More warning signs than most Titan years
Owner complaints for the 2004 Nissan Titan are substantially higher than the model-year median of 46.
About this comparison →How this year compares
Owner complaints by model year
Compare all Titan years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
932 reports with mileage · 114 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Power Train. Review the 464 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Service Brakes, Hydraulic. Review the 194 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine And Engine Cooling. Review the 87 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Engine complaints
48 reportsTL* THE CONTACT OWNS A 2004 NISSAN TITAN. THE CONTACT STATED THAT WHILE PARKED, HE NOTICED A LOUD EXHAUST NOISE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS. THE TECHNICIAN STATED THE EXHAUST HEADERS WERE FRACTURED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAG…
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TL* THE CONTACT OWNS A 2004 NISSAN TITAN. THE CONTACT STATED THAT WHILE PARKED, HE NOTICED A LOUD EXHAUST NOISE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS. THE TECHNICIAN STATED THE EXHAUST HEADERS WERE FRACTURED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 83,938. *TR
TL* THE CONTACT OWNS A 2004 NISSAN TITIAN. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN FOR ROUTINE MAINTENANCE WHEN THE CONTACT WAS ADVISED THAT THE EXHAUST MANIFOLD WAS CRACKED. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 6,000. *TR
DURING ROUTINE RECALL FOR ECM MODULE THE DEALER INFORMED ME THAT BOTH EXHAUST MANIFOLDS ARE CRACKED AS THIS HAS BEEN A RECURRING ISSUE WITH THIS MODEL VEHICLE CAUSING EXHAUST FUMES TO ENTER THE CABIN AND ALSO CAUSE POOR PERFORMANCE WITH THE VEHICLE. DEALER QUOTED THIS AS A $3200.00 REPAIR AND WILL NOT ASSUME ANY PORTION OF THE R…
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DURING ROUTINE RECALL FOR ECM MODULE THE DEALER INFORMED ME THAT BOTH EXHAUST MANIFOLDS ARE CRACKED AS THIS HAS BEEN A RECURRING ISSUE WITH THIS MODEL VEHICLE CAUSING EXHAUST FUMES TO ENTER THE CABIN AND ALSO CAUSE POOR PERFORMANCE WITH THE VEHICLE. DEALER QUOTED THIS AS A $3200.00 REPAIR AND WILL NOT ASSUME ANY PORTION OF THE REPAIR. DEALER "BEAVERTON NISSAN" HAS INFORMED ME THAT THIS ISSUE IS DUE TO THE POOR QUALITY OF THE EXHAUST MANIFOLDS ANY POSSIBLE FAULTY WELDS ON THE PRODUCT COMBINED WITH MATERIAL THAT IS TOO THIN TO START WITH. THE PRESENCE OF EXHAUST FUMES IN THE CABIN WHILE IDLING AND/OR DRIVING IS A SEVERE SAFETY HAZARD. I HAVE OPENED A CASE WITH NISSAN NORTH AMERICA AND HAVE BEEN ADVISED BY THREE INDEPENDENT MECHANICS TO PARK THE VEHICLE UNTIL IT IS SAFE TO DRIVE. *TR
TL* THE CONTACT OWNS A 2004 NISSAN TITAN. THE CONTACT STATED THAT THE DRIVER'S AND PASSENGER'S SIDE EXHAUST MANIFOLD WAS CRACKED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED. THE FAILURE MILEAGE WAS 125,000. UPDATED 5/9/13 *CN UPDATED 05/24/2013 *JS
TL* THE CONTACT OWNS A 2004 NISSAN TITAN. THE CONTACT STATED THAT THE ENGINE MADE A RATTLING SOUND AND EXHAUST FUMES WERE SMELLED INSIDE THE CABIN. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS INFORMED THAT THERE WAS A HAIRLINE FRACTURE LEADING FROM THE CATALYTIC CONVERTER TO THE MANIFOLD THAT WAS CAUSING THE SMELL.…
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TL* THE CONTACT OWNS A 2004 NISSAN TITAN. THE CONTACT STATED THAT THE ENGINE MADE A RATTLING SOUND AND EXHAUST FUMES WERE SMELLED INSIDE THE CABIN. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS INFORMED THAT THERE WAS A HAIRLINE FRACTURE LEADING FROM THE CATALYTIC CONVERTER TO THE MANIFOLD THAT WAS CAUSING THE SMELL. THE VIN WAS NOT AVAILABLE. THE FAILURE AND CURRENT MILEAGES WERE 95,391.
TL* THE CONTACT OWNS A 2004 NISSAN TITAN. THE CONTACT STATED THAT WHEN DRIVING AT VARIOUS SPEEDS HE WOULD HEAR A LOUD WHINING NOISE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS. THE TECHNICIAN STATED THAT THE EXHAUST WAS LEAKING DUE TO THE MANIFOLD BEING FRACTURED. THE VEHICLE WAS REPAIRED FOR THE MANIFOLD APPROXIMATELY SE…
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TL* THE CONTACT OWNS A 2004 NISSAN TITAN. THE CONTACT STATED THAT WHEN DRIVING AT VARIOUS SPEEDS HE WOULD HEAR A LOUD WHINING NOISE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS. THE TECHNICIAN STATED THAT THE EXHAUST WAS LEAKING DUE TO THE MANIFOLD BEING FRACTURED. THE VEHICLE WAS REPAIRED FOR THE MANIFOLD APPROXIMATELY SEVEN TIMES IN FIVE YEARS. THE MANUFACTURER WAS CONTACTED AND THEY OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 47,314. THE CURRENT MILEAGE WAS APPROXIMATELY 166,000
TL* THE CONTACT OWNS A 2004 NISSAN TITAN. THE CONTACT STATED THAT WHEN DRIVING, HE COULD HEAR A LOUD TICKING NOISE. THE VEHICLE WAS TAKEN TO A MECHANIC FOR INSPECTION WHERE THEY ADVISED THAT THE EXHAUST MANIFOLD WAS CRACKED AND NEEDED TO BE REPAIRED. THE VEHICLE WAS NOT REPAIRED. THE DEALER WAS NOTIFIED AND STATED THAT THE EXHAU…
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TL* THE CONTACT OWNS A 2004 NISSAN TITAN. THE CONTACT STATED THAT WHEN DRIVING, HE COULD HEAR A LOUD TICKING NOISE. THE VEHICLE WAS TAKEN TO A MECHANIC FOR INSPECTION WHERE THEY ADVISED THAT THE EXHAUST MANIFOLD WAS CRACKED AND NEEDED TO BE REPAIRED. THE VEHICLE WAS NOT REPAIRED. THE DEALER WAS NOTIFIED AND STATED THAT THE EXHAUST MANIFOLD WOULD NEED TO BE REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 50,000. THE VIN WAS UNAVAILABLE.
TL* THE CONTACT OWNS A 2004 NISSAN TITAN. THE CONTACT STATED THAT THE VEHICLE WAS STARTED AND HE IMMEDIATELY NOTICED BLUE SMOKE COMING FROM THE REAR END OF THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING WHERE A TECHNICIAN ADVISED THAT THE MANIFOLD NEEDED TO BE REPLACED. THE VEHICLE WAS TAKEN TO THE DEAL…
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TL* THE CONTACT OWNS A 2004 NISSAN TITAN. THE CONTACT STATED THAT THE VEHICLE WAS STARTED AND HE IMMEDIATELY NOTICED BLUE SMOKE COMING FROM THE REAR END OF THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING WHERE A TECHNICIAN ADVISED THAT THE MANIFOLD NEEDED TO BE REPLACED. THE VEHICLE WAS TAKEN TO THE DEALER ON SEVERAL OCCASIONS FOR THE SAME FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND ADVISED THAT THE VEHICLE WAS NOT INCLUDED IN ANY RECALL. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATELY FAILURE MILEAGE WAS 68,000 AND THE CURRENT MILEAGE WAS 80,000. THE VIN WAS NOT AVAILABLE.
TL* THE CONTACT OWNS A 2004 NISSAN TITAN. THE CONTACT STATED THAT WHEN SITTING IDLE IN THE VEHICLE OR DRIVING, AN OVERPOWERING ODOR OF GASOLINE FUEL FILLED THE CABIN OF THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS WHERE THE CONTACT WAS ADVISED THAT BOTH MANIFOLDS WERE FRACTURED AND NEEDED TO BE REPLACED. THE VE…
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TL* THE CONTACT OWNS A 2004 NISSAN TITAN. THE CONTACT STATED THAT WHEN SITTING IDLE IN THE VEHICLE OR DRIVING, AN OVERPOWERING ODOR OF GASOLINE FUEL FILLED THE CABIN OF THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS WHERE THE CONTACT WAS ADVISED THAT BOTH MANIFOLDS WERE FRACTURED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED AND OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 98,000. THE CURRENT MILEAGE WAS APPROXIMATELY 100,000. THE VIN WAS UNAVAILABLE.
Official recalls
510V517000 · Engine And Engine Cooling
Oct 28, 2010
NISSAN IS RECALLING CERTAIN MODEL YEAR 2004-2006 ARMADA, TITAN, INFINITI QX56 AND MODEL YEAR 2005-2006 FRONTIER, PATHFINDER AND XTERRA VEHICLES. THE INTELLIGENT POWER DISTRIBUTION MODULE (IPDM) ASSEMBLY CONTAINS AN ENGINE CONTROL MODULE (ECM) RELAY THAT HAS A DIODE FOR ELECTRICAL CURRENT NOISE REDUCTION. THE ECM RELAY MAY ALLOW SILICON VAPOR TO FORM AND, OVER TIME, THE SILICON EVAPORATES FROM THE DIODE MOLDING WHICH CAUSES SILICON OXIDE TO DEVELOP ON THE ECM RELAY CONTACT DUE TO ARCING.
Consequence & remedy
Consequence: THIS COULD CAUSE ENGINE STALLING INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE ECM RELAY INSIDE THE IPDM ASSEMBLY. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON DECEMBER 6, 2010. OWNERS MAY CONTACT NISSAN AT 1-800-647-7261.
07V150000 · Seat Belts:rear/other
Apr 3, 2007
ON CERTAIN CREW CAB MODEL TRUCKS, THE SEAT BACK SHAPE MAY BE SUCH THAT THERE MAY NOT BE SUFFICIENT WEBBING ON THE RETRACTOR SPOOL FOR THE REAR CENTER SEAT BELT TO RELEASE FROM THE AUTOMATIC LOCKING MODE (ALR) AFTER IT IS ENGAGED AND THE SEAT BELT IS RETRACTED. IF THIS OCCURS, THERE MAY BE DIFFICULTY IN PULLING THE SEAT BELT OUT OF THE RETRACTOR THUS PREVENTING ITS USAGE.
Consequence & remedy
Consequence: IN THE EVENT OF A CRASH, A SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED INCREASING THE RISK OF PERSONAL INJURY.
Remedy: DEALERS WILL REPLACE THE REAR CENTER SEAT BELT WITH A NEW ONE FREE OF CHARGE. THE RECALL BEGAN ON JUNE 11, 2007. OWNERS MAY CONTACT NISSAN AT 1-800-647-7261.
06V459000 · Electrical System
Nov 30, 2006
ON CERTAIN KING CAB TRUCKS, THE WIRES IN THE HARNESS WERE ROUTED THROUGH THE REAR DOORS AND INTO THE BODY. THESE WIRES MAY BREAK DUE TO OVER BENDING OF THE HARNESS AS THE DOOR IS OPENED AND CLOSED. THE HARNESS CONTAINS WIRES FOR THE DRIVER SEAT BELT PRETENSIONER AND FOR THE FRONT PASSENGER SEAT BELT WHICH IS PART OF THE OCCUPANT CLASSIFICATION SYSTEM. WIRES FOR THE REAR AUDIO SPEAKERS ARE ALSO CONTAINED N THE HARNESS.
Consequence & remedy
Consequence: IF THE WIRES FOR THE SEAT BELTS AND SPEAKER WIRES BREAK AND MAKE CONTACT, THERE IS A POSSIBILITY THAT THE PRETENSIONER MAY DEPLOY. IF THIS HAPPENS WHEN THE SEAT BELT IS RETRACTED, IT WILL NOT BE POSSIBLE TO USE THE SEAT BELT. IF ONE OF THE WIRES ON THE RIGHT SIDE HARNESS FOR THE SEAT BELT TENSION SENSOR BREAKS, THE PASSENGER SIDE FRONT AIR BAG WILL NOT DEPLOY AS DESIGNED IN A FRONTAL COLLISION INCREASING THE RISK OF A CRASH AND PERSONAL INJURY.
Remedy: DEALERS WILL REPLACE THE WIRE HARNESS COVER WITH A DIFFERENT TYPE THAT PREVENTS OVER BENDING OF THE HARNESS AND THE HARNESS WILL BE REROUTED FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 19, 2007. OWNERS MAY CONTACT NISSAN AT 1-800-647-7261.
04V408000 · Power Train:manual Transmission:column Shift Assembly
Aug 19, 2004
ON CERTAIN PICKUP TRUCKS EQUIPPED WITH A COLUMN SHIFTER, THE SHIFT LEVER ASSEMBLY FOR THE COLUMN SHIFTER MAY HAVE BEEN DAMAGED DURING ASSEMBLY.
Consequence & remedy
Consequence: DURING ITS USE THIS COULD EVENTUALLY RESULT IN FAILURE OF THE PORTION OF THE ASSEMBLY THAT HOLDS THE LEVER IN THE PARK POSITION. THIS COULD RESULT IN A CRASH.
Remedy: DEALERS WILL INSPECT AND REPLACE THE SHIFTER. THE RECALL BEGAN ON SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT NISSAN AT 1-800-647-7261.
04V345000 · Seat Belts:front:anchorage
Jul 19, 2004
CERTAIN PICKUP TRUCKS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." AN AREA ON THE REAR PILLAR WHERE THE REAR SEAT BELT UPPER ANCHOR IS ATTACHED MAY NOT BE SUFFICIENTLY ENERGY ABSORBENT.
Consequence & remedy
Consequence: THIS COULD RESULT IN AN INCREASED RISK OF INJURY IF THE AREA IS STRUCK IN A CRASH.
Remedy: DEALERS WILL REPLACE THE OUTBOARD REAR SEAT BELT ASSEMBLIES WITH NEW ONES. THE RECALL BEGAN ON SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT NISSAN AT 1-800-647-7261.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0No exact-year investigations in this snapshot.
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