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2008 MERCEDES-BENZ E350

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2008 MERCEDES-BENZ E350 do not stand out strongly from the model-year median of 161.

About this comparison →

When problems were reported

Mileage at the reported incident

135 reports with mileage · 38 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel/propulsion System. Review the 65 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Seats. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

8 crash reports9 fire reports7 injury reports

Fuel/propulsion System complaints

65 reports
Clear category filter
78,000 miles · Jul 15, 2015
Fuel/propulsion System

TL* THE CONTACT OWNS A 2008 MERCEDES BENZ E350. THE CONTACT STATED THAT UPON REFUELING THE VEHICLE, THERE WAS A STRONG FUEL ODOR EMITTING OUTSIDE OF THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 78,000. MA 10/5 UPDATED 11/22/2017*CN

NHTSA ODI #10734143

123,134 miles · Jun 21, 2015
Fuel/propulsion System

FILLED MY TANK, PARKED IN MY GARAGE, GAS SMELL WAS ALL OVER GARAGE AND ALL OVER INSIDE THE CAR.THE CAR WAS LEAKING GAS FROM UNDER THE BACK SEAT, IN THE SENDING UNIT. THIS IS REALLY DANGEROUS AND SHAMEFUL OF MERCEDES BENZ TO HAVE THIS DEFECT, WHICH I LATER FOUND OUT FROM A LOT OF POSTING ONLINE.

NHTSA ODI #10726435

94,301 miles · Jun 8, 2015
Fuel/propulsion System

GAS VAPOR LEAKS FROM THE CAR AND FILLS THE GARAGE AND HOUSE. THE VAPORS INCREASE WITH HIGHER TEMPERATURES.

NHTSA ODI #10724030

123,000 miles · Mar 25, 2015
Fuel/propulsion System

BEGINNING APPROXIMATELY NOV 2014, I STARTED NOTICING A STRONG FUEL SMELL IN MY GARAGE. THE ODOR SEEMED TO BE STRONGER WHEN I FILLED THE CAR WITH GAS. BY DECEMBER 2014, THE FUEL SMELL PERMEATED TO MY KITCHEN, THROUGH THE GARAGE BECAUSE THE SMELL WAS SO STRONG. MY HUSBAND ADVISED ME TO PARK THE CAR OUTSIDE BECAUSE HE WAS FEARFU…

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BEGINNING APPROXIMATELY NOV 2014, I STARTED NOTICING A STRONG FUEL SMELL IN MY GARAGE. THE ODOR SEEMED TO BE STRONGER WHEN I FILLED THE CAR WITH GAS. BY DECEMBER 2014, THE FUEL SMELL PERMEATED TO MY KITCHEN, THROUGH THE GARAGE BECAUSE THE SMELL WAS SO STRONG. MY HUSBAND ADVISED ME TO PARK THE CAR OUTSIDE BECAUSE HE WAS FEARFUL THE CAR WOULD EXPLODE WITH THE OTHER CHEMICALS NEAR AND AROUND THE VEHICLE. I CALLED MERCEDES BENZ (MB) HEADQUARTERS ON TWO OCCASIONS TELLING THEM ABOUT MY PROBLEM. THEY ADVISED ME THAT THERE WOULD BE 'EXTENDED WARRANTY' LETTERS ISSUED IN LATE JANUARY OR EARLY FEBRUARY 2015 THAT WOULD PROVIDE ME WITH REIMBURSEMENT OPTIONS AND THAT THEY RECOMMENDED GETTING IT FIXED ASAP. THEREFORE, JANUARY 13, 2015 MERCEDES BENZ OF SAN ANTONIO FIXED MY FUEL TANK AND I PAID $3,132.03 FOR THE REPAIR. I LATER FILED A COMPLAINT WITH THE NHTSA IN JANUARY. THE ODI# IS 10669386. WHEN I DIDN'T RECEIVE MY EXTENDED WARRANTY LETTER, I DECIDED TO EMAIL MB TO SEE IF THE LETTERS HAD BEEN SENT. THEY INFORMED ME THE LETTERS WERE BEING SENT. TODAY, MARCH 25, 2015, I DECIDED TO CALL MB HEADQUARTERS(AGAIN) TO SEE WHAT THE DELAY WAS IN SENDING MY LETTER. MB INFORMED ME I DIDN'T RECEIVE A WARRANTY LETTER BECAUSE MY 2008 E350 WAS A PARTIAL ZERO EMISSIONS VEHICLE (PZEV) AND THOSE 'LABELED' VEHICLES WERE NOT COVERED UNDER THE WARRANTY. I AM DISTRAUGHT OVER THIS DECISION AND FEEL I AM BEING WRONGLY EXCLUDED FROM THE EXTENDED WARRANTY. MY CAR IS GOOD FOR THE ENVIRONMENT AND I'M BEING PUNISHED FOR IT. I NEED ASSISTANCE IN ANY POSSIBLE FOR REIMBURSEMENT OF MY FAULTY GAS TANK. NOT SURE WHAT THE EMISSIONS PART PLAYS IN THIS? PLEASE HELP!! *TR

NHTSA ODI #10701732

90,000 miles · Feb 24, 2015
Fuel/propulsion System

TL*THE CONTACT OWNS A 2008 MERCEDES BENZ E-350. THE CONTACT STATED THAT AFTER REFUELING, A STRONG ODOR OF FUEL WAS PRESENT ON THE REAR LEFT SIDE OF THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE FUEL TANK NEEDED TO BE REPLACED. NO REPAIRS WERE MADE TO THE VEHICLE. THE MANUFACTURER WAS NOT MA…

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TL*THE CONTACT OWNS A 2008 MERCEDES BENZ E-350. THE CONTACT STATED THAT AFTER REFUELING, A STRONG ODOR OF FUEL WAS PRESENT ON THE REAR LEFT SIDE OF THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE FUEL TANK NEEDED TO BE REPLACED. NO REPAIRS WERE MADE TO THE VEHICLE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 90,000.

NHTSA ODI #10690305

71,000 miles · Jan 28, 2015
Fuel/propulsion System

I PURCHASED THE VEHICLE USED IN MAY OF 2014 FROM A NON-MERCEDES DEALER. TOWARDS THE END OF DECEMBER OF 2014, I NOTICED A STRONG ODOR OF GAS IN OUR GARAGE EVERY TIME I FILLED UP THE TANK. THE ODOR WOULD DISSIPATE AFTER THE GAS LEVEL WENT DOWN BUT THE STRONG ODOR RETURNED EVERY TIME I FILLED UP THE TANK. I DID NOTICE MOISTURE ON…

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I PURCHASED THE VEHICLE USED IN MAY OF 2014 FROM A NON-MERCEDES DEALER. TOWARDS THE END OF DECEMBER OF 2014, I NOTICED A STRONG ODOR OF GAS IN OUR GARAGE EVERY TIME I FILLED UP THE TANK. THE ODOR WOULD DISSIPATE AFTER THE GAS LEVEL WENT DOWN BUT THE STRONG ODOR RETURNED EVERY TIME I FILLED UP THE TANK. I DID NOTICE MOISTURE ON THE GARAGE FLOOR BUT IT WOULD EVAPORATE BY THE TIME I DROVE BACK INTO THE GARAGE SO I DIDN'T THINK MUCH OF IT. THE ODOR WAS SO STRONG THAT I FINALLY TOOK THE CAR TO MY INDEPENDENT MERCEDES REPAIR SHOP TO HAVE IT CHECKED OUT. IT TURNS OUT THAT THERE IS A DEFECTIVE SEAL ON THE GAS TANK WHICH REQUIRES THE ENTIRE TANK TO BE REPLACED TO THE TUNE OF $2200 JUST FOR THE GAS TANK-NO LABOR INCLUDED YET. FORTUNATELY, I PURCHASED AN EXTENDED WARRANTY BUT THE COMPANY IS SENDING OUT AN INSPECTOR TO MY MECHANIC TO VERIFY THAT A NEW TANK NEEDS TO BE REPLACED IN A 2008 MERCEDES. IN OTHER WORDS, THEY WANT TO DISPUTE THE REPAIR. BASED ON MY RESEARCH, MULTIPLE LAWSUITS HAVE BEEN FILED IN VARIOUS STATES ON THIS EXACT ISSUE. THIS APPEARS TO BE A COMMON PROBLEM WITH THE YEAR AND MODEL WHICH SHOULD RESULT IN A RECALL AGAINST MERCEDES BENZ TO COVER THIS DEFECTIVE GAS TANK/SEAL. THANK YOU. *TR

NHTSA ODI #10679538

51,500 miles · Jan 14, 2015
Fuel/propulsion System

APPROXIMATELY 3 MONTHS AGO I NOTICED A STRONG SMELL OF GAS COMING FROM THE LEFT REAR WHEEL WELL, EVERY TIME I FILLED UP THE FUEL TANK ON MY 2008 MBENZ E 350. I PARK THE CAR IN MY GARAGE AND THE SMELL GETS VERY STRONG OVERNIGHT. THE SMELL OF GAS SUBSIDES WHEN THE TANK IS ABOUT 3/4 FULL. I HAVE DONE SOME RESEARCH ON LINE AND SE…

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APPROXIMATELY 3 MONTHS AGO I NOTICED A STRONG SMELL OF GAS COMING FROM THE LEFT REAR WHEEL WELL, EVERY TIME I FILLED UP THE FUEL TANK ON MY 2008 MBENZ E 350. I PARK THE CAR IN MY GARAGE AND THE SMELL GETS VERY STRONG OVERNIGHT. THE SMELL OF GAS SUBSIDES WHEN THE TANK IS ABOUT 3/4 FULL. I HAVE DONE SOME RESEARCH ON LINE AND SEEMS LIKE THIS IS A COMMON AND SERIOUS PROBLEM THAT MERCEDES BENZ REFUSES TO ACKNOWLEDGE AND REPAIR FREE OF CHARGE TO THE CONSUMER. I AM SPECIALLY CONCERNED BECAUSE MY HOME WATER HEATER IS IN THE GARAGE WERE I KEEP MY CAR OVERNITE. *TR

NHTSA ODI #10672536

60,000 miles · Jan 14, 2015
Fuel/propulsion System

EACH TIME I FILL UP MY GAS TANK (I DO NOT TOP OFF), I SMELL GAS FOR ABOUT 1 WEEK IN MY GARAGE. THE ODOR HAS GOTTEN SO STRONG, I CAN SMELL THE GAS IN MY HOUSE. I STARTED PARKING OUTSIDE MY GARAGE UNTIL THE SMELL DISAPPEARED. I TOOK IT TO THE DEALER WHICH COST ME $750 TO REPAIR. IT WAS THE GAS TANK SEALER WHICH WAS LEAKING WHE…

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EACH TIME I FILL UP MY GAS TANK (I DO NOT TOP OFF), I SMELL GAS FOR ABOUT 1 WEEK IN MY GARAGE. THE ODOR HAS GOTTEN SO STRONG, I CAN SMELL THE GAS IN MY HOUSE. I STARTED PARKING OUTSIDE MY GARAGE UNTIL THE SMELL DISAPPEARED. I TOOK IT TO THE DEALER WHICH COST ME $750 TO REPAIR. IT WAS THE GAS TANK SEALER WHICH WAS LEAKING WHEN I FILLED UP MY GAS TANK. AFTER RESEARCHING ON THE INTERNET I FOUND THIS TO BE A COMMON PROBLEM, YET NO RECALL NOTICE WAS SENT TO ME. I WOULD LIKE MY $750 PLUS DAMAGES TO MY HEALTH OF SMELLING THE GAS FUMES IN MY GARAGE AND MY HOME. NOT TO MENTION THE DANGER OF THE DAMAGE A SPARK COULD HAVE DONE. *TR

NHTSA ODI #10672535

62,000 miles · Jan 7, 2015
Fuel/propulsion System

STARTING APPROXIMATELY SEPTEMBER/OCTOBER 2014, MY CAR SMELLS LIKE GASOLINE INSIDE AND OUTSIDE THE CAR WHEN I FEEL UP THE FUEL TANK. WHEN THE CAR IS PARKED IN THE GARAGE, ENTIRE GARAGE SMELLED LIKE GASOLINE AS WELL. THE SMELL USUALLY WENT AWAY IN A FEW DAYS AND THE SMELL WASN'T TOO BAD IN THE BEGINNING AND I THOUGHT I WAS OVERREA…

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STARTING APPROXIMATELY SEPTEMBER/OCTOBER 2014, MY CAR SMELLS LIKE GASOLINE INSIDE AND OUTSIDE THE CAR WHEN I FEEL UP THE FUEL TANK. WHEN THE CAR IS PARKED IN THE GARAGE, ENTIRE GARAGE SMELLED LIKE GASOLINE AS WELL. THE SMELL USUALLY WENT AWAY IN A FEW DAYS AND THE SMELL WASN'T TOO BAD IN THE BEGINNING AND I THOUGHT I WAS OVERREACTING. HOWEVER, ON 12/19/14, IMMEDIATELY AFTER I FILLED UP THE FUEL TANK, THE SMELL WAS SO BAD AND I HAD A TERRIBLE HEADACHE FROM SMELLING THE GASOLINE WHILE I DROVE THE CAR. SO I DECIDED TO TAKE THE CAR INTO THE DEALERSHIP AND WAS LATER INFORMED THAT THERE ARE TWO LEAKS IN FUEL TANK AND ANOTHER LEAK IN TRANSMISSION CONNECTOR. I WAS CHARGED ABOUT $3,500 FOR THE REPAIR. *TR

NHTSA ODI #10670770

105,813 miles · Dec 30, 2014
Fuel/propulsion SystemInjury

FUEL PUMP LEAKING FUEL CAUSING VAPORS IN CAR. CAUSED MIGRAINE HEADACHES. *JS

NHTSA ODI #10669147

Official recalls

4

24V874000 · Visibility:sun/moon Roof Assembly

Nov 19, 2024

Mercedes-Benz USA, LLC (MBUSA) is recalling certain 2001-2011 C-Class, CLK, E-Class, and CLS vehicles. Please see the recall report for a complete list of models and model years. The glass sunroof panel may not be properly secured and can detach.

Consequence & remedy

Consequence: A detached sunroof panel can become a road hazard, increasing the risk of a crash.

Remedy: Dealers will inspect and replace the sunroof panel as necessary, free of charge. Owner notification letters were mailed January 10, 2025. Owners may contact MBUSA customer service at 1-800-367-6372. This recall is an expansion of previous NHTSA recall number 22V-954. MBUSA's number for this recall is 2024120001/2/3.

22V954000 · Visibility:sun/moon Roof Assembly

Dec 23, 2022

Mercedes-Benz USA, LLC (MBUSA) is recalling certain 2001-2011 C-Class, CLK, E-Class, and CLS vehicles. Please refer to MBUSA's recall report for specific vehicle model details. The glass sunroof panel may not be properly secured and may detach.

Consequence & remedy

Consequence: A detached sunroof panel may become a road hazard, increasing the risk of a crash.

Remedy: Dealers will inspect and replace the sunroof panel as necessary free of charge. Owner notification letters were mailed February 3, 2023. Owners may contact MBUSA customer service at 1-800-367-6372. This recall expands NHTSA recall number 19V-918. MBUSA's numbers for this recall are 2023010004, 2023010005, and 2023010006.

19V918000 · Visibility:sun/moon Roof Assembly

Dec 20, 2019

Mercedes-Benz USA, LLC. (MBUSA) is recalling certain 2001-2011 vehicles. The bonding between the glass panel and the sliding roof frame may deteriorate, possibly resulting in the glass panel detaching from the vehicle. For a full list of the affected models visit: https://static.nhtsa.gov/odi/rcl/2019/RMISC-19V918-4126.pdf

Consequence & remedy

Consequence: A detached glass panel can separate from the vehicle and become a road hazard, increasing the risk of a crash.

Remedy: MBUSA will notify owners, and dealers will inspect the glass panel bonding and replace the sliding roof, as necessary, free of charge. The recall began July 10, 2020. Owners may contact MBUSA customer service at 1-800-367-6372. MBUSA's number for this recall is 2020040011.

12V264000 · Suspension:rear

Jun 12, 2012

MERCEDES-BENZ IS RECALLING CERTAIN MODEL YEAR 2007-2009 E350 4MATIC WAGON VEHICLES MANUFACTURED FROM JULY 1, 2006, THROUGH APRIL 30, 2009. A CONNECTING ROD FOR THE LOAD LEVELING REAR SUSPENSION SYSTEM MAY FAIL.

Consequence & remedy

Consequence: IF THIS OCCURS, THE DRIVER MAY HAVE REDUCED VEHICLE CONTROL, INCREASING THE RISK OF A CRASH.

Remedy: MERCEDES-BENZ WILL NOTIFY OWNERS, AND DEALERS WILL REPLACE ALL THE CONNECTING RODS, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 7, 2012. OWNERS MAY CONTACT MERCEDES-BENZ AT 1-800-367-6372.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA13003 · Fuel Leakage From The Fuel Tank

Opened Mar 15, 2013 · Closed Dec 19, 2014

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly

The Office of Defects Investigation (ODI) opened this investigation on January 23, 2012 as PE12-001 based on 20 consumer reports in model year (MY) 2003-2006 E55 AMG vehicles.Based on new reports in other E-Class vehicles, ODI upgraded the investigation to Engineering Analysis (EA) 13-003 on March 15, 2013, and expanded the scope to all E-Class vehicles through MY 2008.The complainants alleged a strong odor of gasoline fuel both inside and outside of their vehicle, particularly after refilling the fuel tank.Many of the complainants noted that the odor subsided or went away after driving some distance thereby lowering the fuel level in the tank.Other owners reported they would only fill the tank to about three quarters full to avoid the odor altogether.Some complainants alleged fuel leaked from the fuel filter/sender, located on the top of the fuel tank on the driver's side, and collected on top of the tank.There were also allegations that the fuel leaks were associated with an Emissions Recall Campaign (No. 2008020001) conducted by Mercedes-Benz USA, LLC (Mercedes) in 2008 on MY 2003-2006 E-Class and CLS-Class AMG models.The issue in the recall involved small cracks in the pressurized outlet fitting of the fuel filter/sender.AMG vehicles are high performance models that operate at higher fuel pressure and use a different fuel filter/sender and fuel pump than non-AMG models.Information on Recall No. 2008020001 is available from the U.S. Environmental Protection Agency (EPA) website at www.EPA.gov.ODI's investigation found various leak sources that are unrelated to the outlet fitting cited in the EPA recall campaign.Through interviews with complainants, field inspections of complaint vehicles, and the collection and laboratory analysis of failed parts, three identifiable leak sources were found.The component parts and areas of the leaks involve the On-Board Diagnostic fuel tank pressure sensor (located on top of the fuel filter/sender), the outlet of the centrally mounted fuel tank fuel filling limiter valve, and the top of the fuel pump. These areas of leakage are located at the top of the fuel tank in unpressurized parts of the fuel system. When the tank is full, fuel can slowly weep/seep from micro-cracks in these components and may collect in cavities on top of the filter/sender, pump, or tank.Contrary to complainant's allegations that fuel entered the inside of their vehicle under the rear seat bench, neither ODI nor Mercedes found a plausible way for this to occur.The fuel tank is located outside of the passenger compartment, attached to the underside of the vehicle.The service access ports for the fuel filter/sender (driver's side) and fuel pump (passenger's side) are located under the rear seat bench, covered by a steel plate, sealed and bolted to the vehicle floor.When technicians service the fuel filter/sender, which has a regularly scheduled 60,000 mile service interval, and/or the fuel pump, the work is performed from inside the vehicle by working through the access ports.By letter dated September 4, 2014, Mercedes has notified the agency that it will extend the original warranty coverage to 15 years and unlimited mileage on Covered Fuel Tank Components in E-Class vehicles in MY 2003-2009 and CLS-Class vehicles in MY 2006-2011.The covered fuel tank components for the warranty extension include the fuel tank, fuel filter/sender, fuel pump, and all related gaskets/seals and retention rings.ODI is closing this investigation based on the manufacturer's extend warranty of the affected fuel system components and in consideration that the nature of the leaks does not appear to present an un

Additional source detail variants (6)

Fuel System, Gasoline:delivery:fuel Pump

The Office of Defects Investigation (ODI) opened this investigation on January 23, 2012 as PE12-001 based on 20 consumer reports in model year (MY) 2003-2006 E55 AMG vehicles.Based on new reports in other E-Class vehicles, ODI upgraded the investigation to Engineering Analysis (EA) 13-003 on March 15, 2013, and expanded the scope to all E-Class vehicles through MY 2008.The complainants alleged a strong odor of gasoline fuel both inside and outside of their vehicle, particularly after refilling the fuel tank.Many of the complainants noted that the odor subsided or went away after driving some distance thereby lowering the fuel level in the tank.Other owners reported they would only fill the tank to about three quarters full to avoid the odor altogether.Some complainants alleged fuel leaked from the fuel filter/sender, located on the top of the fuel tank on the driver's side, and collected on top of the tank.There were also allegations that the fuel leaks were associated with an Emissions Recall Campaign (No. 2008020001) conducted by Mercedes-Benz USA, LLC (Mercedes) in 2008 on MY 2003-2006 E-Class and CLS-Class AMG models.The issue in the recall involved small cracks in the pressurized outlet fitting of the fuel filter/sender.AMG vehicles are high performance models that operate at higher fuel pressure and use a different fuel filter/sender and fuel pump than non-AMG models.Information on Recall No. 2008020001 is available from the U.S. Environmental Protection Agency (EPA) website at www.EPA.gov.ODI's investigation found various leak sources that are unrelated to the outlet fitting cited in the EPA recall campaign.Through interviews with complainants, field inspections of complaint vehicles, and the collection and laboratory analysis of failed parts, three identifiable leak sources were found.The component parts and areas of the leaks involve the On-Board Diagnostic fuel tank pressure sensor (located on top of the fuel filter/sender), the outlet of the centrally mounted fuel tank fuel filling limiter valve, and the top of the fuel pump. These areas of leakage are located at the top of the fuel tank in unpressurized parts of the fuel system. When the tank is full, fuel can slowly weep/seep from micro-cracks in these components and may collect in cavities on top of the filter/sender, pump, or tank.Contrary to complainant's allegations that fuel entered the inside of their vehicle under the rear seat bench, neither ODI nor Mercedes found a plausible way for this to occur.The fuel tank is located outside of the passenger compartment, attached to the underside of the vehicle.The service access ports for the fuel filter/sender (driver's side) and fuel pump (passenger's side) are located under the rear seat bench, covered by a steel plate, sealed and bolted to the vehicle floor.When technicians service the fuel filter/sender, which has a regularly scheduled 60,000 mile service interval, and/or the fuel pump, the work is performed from inside the vehicle by working through the access ports.By letter dated September 4, 2014, Mercedes has notified the agency that it will extend the original warranty coverage to 15 years and unlimited mileage on Covered Fuel Tank Components in E-Class vehicles in MY 2003-2009 and CLS-Class vehicles in MY 2006-2011.The covered fuel tank components for the warranty extension include the fuel tank, fuel filter/sender, fuel pump, and all related gaskets/seals and retention rings.ODI is closing this investigation based on the manufacturer's extend warranty of the affected fuel system components and in consideration that the nature of the leaks does not appear to present an un

Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

The Office of Defects Investigation (ODI) opened this investigation on January 23, 2012 as PE12-001 based on 20 consumer reports in model year (MY) 2003-2006 E55 AMG vehicles.Based on new reports in other E-Class vehicles, ODI upgraded the investigation to Engineering Analysis (EA) 13-003 on March 15, 2013, and expanded the scope to all E-Class vehicles through MY 2008.The complainants alleged a strong odor of gasoline fuel both inside and outside of their vehicle, particularly after refilling the fuel tank.Many of the complainants noted that the odor subsided or went away after driving some distance thereby lowering the fuel level in the tank.Other owners reported they would only fill the tank to about three quarters full to avoid the odor altogether.Some complainants alleged fuel leaked from the fuel filter/sender, located on the top of the fuel tank on the driver's side, and collected on top of the tank.There were also allegations that the fuel leaks were associated with an Emissions Recall Campaign (No. 2008020001) conducted by Mercedes-Benz USA, LLC (Mercedes) in 2008 on MY 2003-2006 E-Class and CLS-Class AMG models.The issue in the recall involved small cracks in the pressurized outlet fitting of the fuel filter/sender.AMG vehicles are high performance models that operate at higher fuel pressure and use a different fuel filter/sender and fuel pump than non-AMG models.Information on Recall No. 2008020001 is available from the U.S. Environmental Protection Agency (EPA) website at www.EPA.gov.ODI's investigation found various leak sources that are unrelated to the outlet fitting cited in the EPA recall campaign.Through interviews with complainants, field inspections of complaint vehicles, and the collection and laboratory analysis of failed parts, three identifiable leak sources were found.The component parts and areas of the leaks involve the On-Board Diagnostic fuel tank pressure sensor (located on top of the fuel filter/sender), the outlet of the centrally mounted fuel tank fuel filling limiter valve, and the top of the fuel pump. These areas of leakage are located at the top of the fuel tank in unpressurized parts of the fuel system. When the tank is full, fuel can slowly weep/seep from micro-cracks in these components and may collect in cavities on top of the filter/sender, pump, or tank.Contrary to complainant's allegations that fuel entered the inside of their vehicle under the rear seat bench, neither ODI nor Mercedes found a plausible way for this to occur.The fuel tank is located outside of the passenger compartment, attached to the underside of the vehicle.The service access ports for the fuel filter/sender (driver's side) and fuel pump (passenger's side) are located under the rear seat bench, covered by a steel plate, sealed and bolted to the vehicle floor.When technicians service the fuel filter/sender, which has a regularly scheduled 60,000 mile service interval, and/or the fuel pump, the work is performed from inside the vehicle by working through the access ports.By letter dated September 4, 2014, Mercedes has notified the agency that it will extend the original warranty coverage to 15 years and unlimited mileage on Covered Fuel Tank Components in E-Class vehicles in MY 2003-2009 and CLS-Class vehicles in MY 2006-2011.The covered fuel tank components for the warranty extension include the fuel tank, fuel filter/sender, fuel pump, and all related gaskets/seals and retention rings.ODI is closing this investigation based on the manufacturer's extend warranty of the affected fuel system components and in consideration that the nature of the leaks does not appear to present an un

Fuel System, Gasoline:delivery

The Office of Defects Investigation (ODI) opened this investigation on January 23, 2012 as PE12-001 based on 20 consumer reports in model year (MY) 2003-2006 E55 AMG vehicles.Based on new reports in other E-Class vehicles, ODI upgraded the investigation to Engineering Analysis (EA) 13-003 on March 15, 2013, and expanded the scope to all E-Class vehicles through MY 2008.The complainants alleged a strong odor of gasoline fuel both inside and outside of their vehicle, particularly after refilling the fuel tank.Many of the complainants noted that the odor subsided or went away after driving some distance thereby lowering the fuel level in the tank.Other owners reported they would only fill the tank to about three quarters full to avoid the odor altogether.Some complainants alleged fuel leaked from the fuel filter/sender, located on the top of the fuel tank on the driver's side, and collected on top of the tank.There were also allegations that the fuel leaks were associated with an Emissions Recall Campaign (No. 2008020001) conducted by Mercedes-Benz USA, LLC (Mercedes) in 2008 on MY 2003-2006 E-Class and CLS-Class AMG models.The issue in the recall involved small cracks in the pressurized outlet fitting of the fuel filter/sender.AMG vehicles are high performance models that operate at higher fuel pressure and use a different fuel filter/sender and fuel pump than non-AMG models.Information on Recall No. 2008020001 is available from the U.S. Environmental Protection Agency (EPA) website at www.EPA.gov.ODI's investigation found various leak sources that are unrelated to the outlet fitting cited in the EPA recall campaign.Through interviews with complainants, field inspections of complaint vehicles, and the collection and laboratory analysis of failed parts, three identifiable leak sources were found.The component parts and areas of the leaks involve the On-Board Diagnostic fuel tank pressure sensor (located on top of the fuel filter/sender), the outlet of the centrally mounted fuel tank fuel filling limiter valve, and the top of the fuel pump. These areas of leakage are located at the top of the fuel tank in unpressurized parts of the fuel system. When the tank is full, fuel can slowly weep/seep from micro-cracks in these components and may collect in cavities on top of the filter/sender, pump, or tank.Contrary to complainant's allegations that fuel entered the inside of their vehicle under the rear seat bench, neither ODI nor Mercedes found a plausible way for this to occur.The fuel tank is located outside of the passenger compartment, attached to the underside of the vehicle.The service access ports for the fuel filter/sender (driver's side) and fuel pump (passenger's side) are located under the rear seat bench, covered by a steel plate, sealed and bolted to the vehicle floor.When technicians service the fuel filter/sender, which has a regularly scheduled 60,000 mile service interval, and/or the fuel pump, the work is performed from inside the vehicle by working through the access ports.By letter dated September 4, 2014, Mercedes has notified the agency that it will extend the original warranty coverage to 15 years and unlimited mileage on Covered Fuel Tank Components in E-Class vehicles in MY 2003-2009 and CLS-Class vehicles in MY 2006-2011.The covered fuel tank components for the warranty extension include the fuel tank, fuel filter/sender, fuel pump, and all related gaskets/seals and retention rings.ODI is closing this investigation based on the manufacturer's extend warranty of the affected fuel system components and in consideration that the nature of the leaks does not appear to present an un

Fuel System, Gasoline

The Office of Defects Investigation (ODI) opened this investigation on January 23, 2012 as PE12-001 based on 20 consumer reports in model year (MY) 2003-2006 E55 AMG vehicles.Based on new reports in other E-Class vehicles, ODI upgraded the investigation to Engineering Analysis (EA) 13-003 on March 15, 2013, and expanded the scope to all E-Class vehicles through MY 2008.The complainants alleged a strong odor of gasoline fuel both inside and outside of their vehicle, particularly after refilling the fuel tank.Many of the complainants noted that the odor subsided or went away after driving some distance thereby lowering the fuel level in the tank.Other owners reported they would only fill the tank to about three quarters full to avoid the odor altogether.Some complainants alleged fuel leaked from the fuel filter/sender, located on the top of the fuel tank on the driver's side, and collected on top of the tank.There were also allegations that the fuel leaks were associated with an Emissions Recall Campaign (No. 2008020001) conducted by Mercedes-Benz USA, LLC (Mercedes) in 2008 on MY 2003-2006 E-Class and CLS-Class AMG models.The issue in the recall involved small cracks in the pressurized outlet fitting of the fuel filter/sender.AMG vehicles are high performance models that operate at higher fuel pressure and use a different fuel filter/sender and fuel pump than non-AMG models.Information on Recall No. 2008020001 is available from the U.S. Environmental Protection Agency (EPA) website at www.EPA.gov.ODI's investigation found various leak sources that are unrelated to the outlet fitting cited in the EPA recall campaign.Through interviews with complainants, field inspections of complaint vehicles, and the collection and laboratory analysis of failed parts, three identifiable leak sources were found.The component parts and areas of the leaks involve the On-Board Diagnostic fuel tank pressure sensor (located on top of the fuel filter/sender), the outlet of the centrally mounted fuel tank fuel filling limiter valve, and the top of the fuel pump. These areas of leakage are located at the top of the fuel tank in unpressurized parts of the fuel system. When the tank is full, fuel can slowly weep/seep from micro-cracks in these components and may collect in cavities on top of the filter/sender, pump, or tank.Contrary to complainant's allegations that fuel entered the inside of their vehicle under the rear seat bench, neither ODI nor Mercedes found a plausible way for this to occur.The fuel tank is located outside of the passenger compartment, attached to the underside of the vehicle.The service access ports for the fuel filter/sender (driver's side) and fuel pump (passenger's side) are located under the rear seat bench, covered by a steel plate, sealed and bolted to the vehicle floor.When technicians service the fuel filter/sender, which has a regularly scheduled 60,000 mile service interval, and/or the fuel pump, the work is performed from inside the vehicle by working through the access ports.By letter dated September 4, 2014, Mercedes has notified the agency that it will extend the original warranty coverage to 15 years and unlimited mileage on Covered Fuel Tank Components in E-Class vehicles in MY 2003-2009 and CLS-Class vehicles in MY 2006-2011.The covered fuel tank components for the warranty extension include the fuel tank, fuel filter/sender, fuel pump, and all related gaskets/seals and retention rings.ODI is closing this investigation based on the manufacturer's extend warranty of the affected fuel system components and in consideration that the nature of the leaks does not appear to present an un

Fuel System, Gasoline:storage

The Office of Defects Investigation (ODI) opened this investigation on January 23, 2012 as PE12-001 based on 20 consumer reports in model year (MY) 2003-2006 E55 AMG vehicles.Based on new reports in other E-Class vehicles, ODI upgraded the investigation to Engineering Analysis (EA) 13-003 on March 15, 2013, and expanded the scope to all E-Class vehicles through MY 2008.The complainants alleged a strong odor of gasoline fuel both inside and outside of their vehicle, particularly after refilling the fuel tank.Many of the complainants noted that the odor subsided or went away after driving some distance thereby lowering the fuel level in the tank.Other owners reported they would only fill the tank to about three quarters full to avoid the odor altogether.Some complainants alleged fuel leaked from the fuel filter/sender, located on the top of the fuel tank on the driver's side, and collected on top of the tank.There were also allegations that the fuel leaks were associated with an Emissions Recall Campaign (No. 2008020001) conducted by Mercedes-Benz USA, LLC (Mercedes) in 2008 on MY 2003-2006 E-Class and CLS-Class AMG models.The issue in the recall involved small cracks in the pressurized outlet fitting of the fuel filter/sender.AMG vehicles are high performance models that operate at higher fuel pressure and use a different fuel filter/sender and fuel pump than non-AMG models.Information on Recall No. 2008020001 is available from the U.S. Environmental Protection Agency (EPA) website at www.EPA.gov.ODI's investigation found various leak sources that are unrelated to the outlet fitting cited in the EPA recall campaign.Through interviews with complainants, field inspections of complaint vehicles, and the collection and laboratory analysis of failed parts, three identifiable leak sources were found.The component parts and areas of the leaks involve the On-Board Diagnostic fuel tank pressure sensor (located on top of the fuel filter/sender), the outlet of the centrally mounted fuel tank fuel filling limiter valve, and the top of the fuel pump. These areas of leakage are located at the top of the fuel tank in unpressurized parts of the fuel system. When the tank is full, fuel can slowly weep/seep from micro-cracks in these components and may collect in cavities on top of the filter/sender, pump, or tank.Contrary to complainant's allegations that fuel entered the inside of their vehicle under the rear seat bench, neither ODI nor Mercedes found a plausible way for this to occur.The fuel tank is located outside of the passenger compartment, attached to the underside of the vehicle.The service access ports for the fuel filter/sender (driver's side) and fuel pump (passenger's side) are located under the rear seat bench, covered by a steel plate, sealed and bolted to the vehicle floor.When technicians service the fuel filter/sender, which has a regularly scheduled 60,000 mile service interval, and/or the fuel pump, the work is performed from inside the vehicle by working through the access ports.By letter dated September 4, 2014, Mercedes has notified the agency that it will extend the original warranty coverage to 15 years and unlimited mileage on Covered Fuel Tank Components in E-Class vehicles in MY 2003-2009 and CLS-Class vehicles in MY 2006-2011.The covered fuel tank components for the warranty extension include the fuel tank, fuel filter/sender, fuel pump, and all related gaskets/seals and retention rings.ODI is closing this investigation based on the manufacturer's extend warranty of the affected fuel system components and in consideration that the nature of the leaks does not appear to present an un

Fuel System, Gasoline:storage:tank Assembly

The Office of Defects Investigation (ODI) opened this investigation on January 23, 2012 as PE12-001 based on 20 consumer reports in model year (MY) 2003-2006 E55 AMG vehicles.Based on new reports in other E-Class vehicles, ODI upgraded the investigation to Engineering Analysis (EA) 13-003 on March 15, 2013, and expanded the scope to all E-Class vehicles through MY 2008.The complainants alleged a strong odor of gasoline fuel both inside and outside of their vehicle, particularly after refilling the fuel tank.Many of the complainants noted that the odor subsided or went away after driving some distance thereby lowering the fuel level in the tank.Other owners reported they would only fill the tank to about three quarters full to avoid the odor altogether.Some complainants alleged fuel leaked from the fuel filter/sender, located on the top of the fuel tank on the driver's side, and collected on top of the tank.There were also allegations that the fuel leaks were associated with an Emissions Recall Campaign (No. 2008020001) conducted by Mercedes-Benz USA, LLC (Mercedes) in 2008 on MY 2003-2006 E-Class and CLS-Class AMG models.The issue in the recall involved small cracks in the pressurized outlet fitting of the fuel filter/sender.AMG vehicles are high performance models that operate at higher fuel pressure and use a different fuel filter/sender and fuel pump than non-AMG models.Information on Recall No. 2008020001 is available from the U.S. Environmental Protection Agency (EPA) website at www.EPA.gov.ODI's investigation found various leak sources that are unrelated to the outlet fitting cited in the EPA recall campaign.Through interviews with complainants, field inspections of complaint vehicles, and the collection and laboratory analysis of failed parts, three identifiable leak sources were found.The component parts and areas of the leaks involve the On-Board Diagnostic fuel tank pressure sensor (located on top of the fuel filter/sender), the outlet of the centrally mounted fuel tank fuel filling limiter valve, and the top of the fuel pump. These areas of leakage are located at the top of the fuel tank in unpressurized parts of the fuel system. When the tank is full, fuel can slowly weep/seep from micro-cracks in these components and may collect in cavities on top of the filter/sender, pump, or tank.Contrary to complainant's allegations that fuel entered the inside of their vehicle under the rear seat bench, neither ODI nor Mercedes found a plausible way for this to occur.The fuel tank is located outside of the passenger compartment, attached to the underside of the vehicle.The service access ports for the fuel filter/sender (driver's side) and fuel pump (passenger's side) are located under the rear seat bench, covered by a steel plate, sealed and bolted to the vehicle floor.When technicians service the fuel filter/sender, which has a regularly scheduled 60,000 mile service interval, and/or the fuel pump, the work is performed from inside the vehicle by working through the access ports.By letter dated September 4, 2014, Mercedes has notified the agency that it will extend the original warranty coverage to 15 years and unlimited mileage on Covered Fuel Tank Components in E-Class vehicles in MY 2003-2009 and CLS-Class vehicles in MY 2006-2011.The covered fuel tank components for the warranty extension include the fuel tank, fuel filter/sender, fuel pump, and all related gaskets/seals and retention rings.ODI is closing this investigation based on the manufacturer's extend warranty of the affected fuel system components and in consideration that the nature of the leaks does not appear to present an un