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2007 Kia Rondo

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2007 Kia Rondo do not stand out strongly from the model-year median of 72.

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When problems were reported

Mileage at the reported incident

104 reports with mileage · 13 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 15 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

13 crash reports2 fire reports6 injury reports

What owners actually said

117 reports
36,000 miles · Apr 27, 2010
Fuel System, Gasoline

THE FOLLOWING APPLIES TO MY 2007 KIA RONDO WITH APPROX 36,000 MILES ON IT. IT HAS THE V6 ENGINE. MY PROBLEM IS A SEVERE SAFETY HAZARD IN THAT THE ENGINE IDLE DOES NOT COME DOWN AS THE CAR STOPS AND IN SOME CASES IT RACES UP. UNFORTUNATELY IT IS VERY SPORADIC AND IT HAS BEEN TO THE DEALER THREE TIMES WITH THEM UNABLE TO DUPLICAT…

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THE FOLLOWING APPLIES TO MY 2007 KIA RONDO WITH APPROX 36,000 MILES ON IT. IT HAS THE V6 ENGINE. MY PROBLEM IS A SEVERE SAFETY HAZARD IN THAT THE ENGINE IDLE DOES NOT COME DOWN AS THE CAR STOPS AND IN SOME CASES IT RACES UP. UNFORTUNATELY IT IS VERY SPORADIC AND IT HAS BEEN TO THE DEALER THREE TIMES WITH THEM UNABLE TO DUPLICATE IT. THIS MORNING 4/18/2010 I CAME TO A STOP AND THE TACH SAID 1500 AND WAS ACTUALLY GOING UP. I TOOK IT OUT OF DRIVE AND IT IMMEDIATELY WENT UP TO 4000+ RPM (I WAS NOT EVEN NEAR THE ACCELERATOR). IT ONLY SEEMS TO DO THIS ON COOLER MORNINGS WHEN IT IS ALMOST, BUT NOT TOTALLY, WARMED UP (4-8 MILES) BUT ONCE AGAIN VERY SPORADIC. IT WILL GO WEEKS WITHOUT HAPPENING. THE DEALER SUGGESTED POSSIBLE CARBON BUILDUP ON THE THROTTLE BODY SO I RAN TWO BOTTLES OF FUEL INJECTION CLEANER THOUGH IT. DID NOT DO IT WHILE THIS WAS DONE THEN HAPPENED AGAIN. THE REALLY BAD PART IS THERE ARE NO CODES BEING GIVEN. MY SUSPICION IS THROTTLE POSITION SENSOR OR SPEED SENSOR BUT THE DEALER SAID THEY CHECKED THEM AND THEY WERE WITHIN SPEC. THIS LEAVES BASIC PROGRAM FAULTS. I HAVE DOCUMENTED MY 3 TRIPS TO THE DEALER IN CASE OF LATER POTENTIAL ACCIDENTS AND LITIGATION. I DON'T KNOW IF OTHERS HAVE EXPERIENCED THIS BUT IN TRAFFIC OR BEING DRIVEN BY SOMEONE WITHOUT QUICK REFLEXES, IT COULD CAUSE A SERIOUS ACCIDENT. IT SEEMS THE ONLY ANSWER THE DEALER HAS IS TO LEAVE THE VEHICLE WITH THEM FOR AS LONG AS IT TAKES TO DUPLICATE THE PROBLEM (ALREADY LEFT IT THERE OVERNIGHT ONCE WITH NO HELP).OR PAY FOR A SPECIAL CLEANING OF THE THROTTLE BODY BOTH OF WHICH ARE UNACCEPTABLE. THIS IS OBVIOUSLY A WARRANTY ITEM AND THEY SHOULD FIX IT FOR FREE OR IF IT HAS TO BE LEFT WITH THEM FOR WEEKS THEN THERE SHOULD BE A FREE LOANER. I HAVE ALSO CONTACTED KIA CUSTOMER SERVICE AND SO FAR THEY HAVE BEEN LESS THAN HELPFUL WITH THE FIRST RECOMMENDATION TO CALL THEM FROM THE DEALERSHIP. WHEN I DID NO ONE WHO COULD MAKE A DECISION WAS THERE AND THEY HAVE NOT CALLED BACK. *TR

NHTSA ODI #10327762

22,855 miles · Apr 20, 2010
Tires

TL* THE CONTACT OWNS A 2007 KIA RONDO. THE VEHICLE HAS THE ORIGINAL KUMHO SOLOS TIRES SIZE P195/55/R15. THE CONTACT STATED THE TREADING ON ALL FOUR TIRES WAS SEPARATING AND CAUSING THE VEHICLE TO SHAKE EXCESSIVELY WHILE DRIVING AT VARIOUS SPEEDS. THE TIRES WERE ROTATED AT 12,800 MILES AND THE CONTACT WAS NOT ADVISED THAT THERE W…

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TL* THE CONTACT OWNS A 2007 KIA RONDO. THE VEHICLE HAS THE ORIGINAL KUMHO SOLOS TIRES SIZE P195/55/R15. THE CONTACT STATED THE TREADING ON ALL FOUR TIRES WAS SEPARATING AND CAUSING THE VEHICLE TO SHAKE EXCESSIVELY WHILE DRIVING AT VARIOUS SPEEDS. THE TIRES WERE ROTATED AT 12,800 MILES AND THE CONTACT WAS NOT ADVISED THAT THERE WERE NAY FAILURE WITHIN THE TIRES. THE DEALER ADVISED THE CURRENT TIRES WERE BAD AND WOULD NEED TO BE REPLACED IMMEDIATELY. THERE WERE NO RECALLS OR WARRANTIES ON THE TIRES. THE MANUFACTURE WAS CONTACTED AND THE CONTACT WAS AWAITING A RESPONSE FORM THE MANUFACTURER. THE FAILURE MILEAGE WAS 22,855. UPDATED 11/16/10. *LJ

NHTSA ODI #10326600

30,780 miles · Mar 10, 2010
Air BagsCrashInjury

RAN OFF THE ROAD BY A TRUCK AND WENT INTO A DITCH. NOT ONE AIRBAG DEPLOYED. THE CAR WAS EQUIPPED WITH KNEE AIRBAGS, FRONT AIRBAGS, SIDE IMPACT AIRBAGS AND SIDE CURTAIN AIRBAGS. TOTALED THE CAR, WAS LIFEFLIGHTED TO VANDERBILT. THEY HAD DIFFICULTY GETTING ME OUT OF THE CAR BECAUSE THE AIRBAGS DID NOT DEPLOY. THEY COULD NOT CUT TH…

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RAN OFF THE ROAD BY A TRUCK AND WENT INTO A DITCH. NOT ONE AIRBAG DEPLOYED. THE CAR WAS EQUIPPED WITH KNEE AIRBAGS, FRONT AIRBAGS, SIDE IMPACT AIRBAGS AND SIDE CURTAIN AIRBAGS. TOTALED THE CAR, WAS LIFEFLIGHTED TO VANDERBILT. THEY HAD DIFFICULTY GETTING ME OUT OF THE CAR BECAUSE THE AIRBAGS DID NOT DEPLOY. THEY COULD NOT CUT THE BAR BETWEEN THE FRONT AND BACK SEATS BECAUSE IT WAS LOADED WITH UNDEPLOYED AIRBAGS. HAD A BROKEN LEG/HAND AND NECK, CHEST AND BACK INJURIES. NOTIFIED KIA TO FIND OUT WHY THE AIRBAGS DID NOT DEPLOY. FIRST WAS TOLD THAT "IT WAS OBVIOUS THAT I DID NOT HIT THE RIGHT SPOTS TO TRIGGER THE AIRBAGS". SENT THEM PICTURES, COPY OF PAGE IN THE OWNERS MANUAL SHOWING THAT MOST OF THE SENSORS WERE HIT AND A COPY OF THE ACCIDENT REPORT. AFTER CALLING ALMOST EVERY DAY FOR THREE WEEKS THEY TOLD ME THAT THEIR ENGINEERS HAD DETERMINED "THAT IT WAS NOT A SEVERE ENOUGH IMPACT TO DEPLOY THE AIRBAGS" DESPITE THE CAR BEING TOTALED. *TR

NHTSA ODI #10318571

1,500 miles · Mar 9, 2010
Wheels

DEFECTIVE ALUMINUM FACTORY WHEELS - 2007 KIA RONDO EX. I WAS DRIVING ON A FOUR-LANE DIVIDED HIGHWAY (U. S. HIGHWAY 11, SOUTHBOUND, 2 MILES NORTH OF KINSTON, NORTH CAROLINA). SPEED WAS APPROX. 55 MPH. I MOVED TO THE PASSING LANE TO OVERTAKE A TRACTOR TRAILER TRUCK. I IMMEDIATELY CAME UPON SOME ROAD DEBRIS IN THE PASSING LANE …

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DEFECTIVE ALUMINUM FACTORY WHEELS - 2007 KIA RONDO EX. I WAS DRIVING ON A FOUR-LANE DIVIDED HIGHWAY (U. S. HIGHWAY 11, SOUTHBOUND, 2 MILES NORTH OF KINSTON, NORTH CAROLINA). SPEED WAS APPROX. 55 MPH. I MOVED TO THE PASSING LANE TO OVERTAKE A TRACTOR TRAILER TRUCK. I IMMEDIATELY CAME UPON SOME ROAD DEBRIS IN THE PASSING LANE AND THE TIRES ON THE LEFT SIDE OF THE CAR DROVE OVER SOME OF IT . NONE OF IT APPEARED LARGER THAN 2X4 LUMBER. THE DEBRIS, PROBABLY ITEMS THAT FELL OFF OF A CONTRACTOR'S TRUCK, BENT BOTH WHEEL RIMS ON THE DRIVER'S SIDE LETTING THE AIR OUT OF THE TIRES. I TEMPORARILY LOST CONTROL OF THE CAR. I GRABBED ONTO THE STEERING WHEEL TO STAY ON THE ROAD. I STEERED THE CAR TOWARD THE RIGHT LANE, AND COASTED UNTIL THE SPEED CAME DOWN BELOW 25 MPH. HAD I HIT THE BRAKES I BELIEVE THE CAR MIGHT HAVE ROLLED OVER. I PULLED OVER AND PARKED ON THE RIGHT SIDE OF THE ROAD AND CALLED FOR HELP. *TR

NHTSA ODI #10317925

44,820 miles · Feb 9, 2010
Seat Belts

I HAVE A 2007 KIA RONDO WITH A THIRD SEAT. WHEN NOT BEING USED, A PERSON BELTED IN, THE CENTER SEAT BELT IN THE LAST ROW, CAN FALL BETWEEN THE 2 REAR SEATS. THERE ISN'T ENOUGH ROOM TO EASILY RETURN THE SEAT BELT TO THE USABLE LOCATION. WHEN THE SEATS ARE MOVED ENOUGH TO MOVE THE SEAT BELT TO A USABLE LOCATION THE PLASTIC PART…

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I HAVE A 2007 KIA RONDO WITH A THIRD SEAT. WHEN NOT BEING USED, A PERSON BELTED IN, THE CENTER SEAT BELT IN THE LAST ROW, CAN FALL BETWEEN THE 2 REAR SEATS. THERE ISN'T ENOUGH ROOM TO EASILY RETURN THE SEAT BELT TO THE USABLE LOCATION. WHEN THE SEATS ARE MOVED ENOUGH TO MOVE THE SEAT BELT TO A USABLE LOCATION THE PLASTIC PART OF THE BELT LATCH BREAKS AND RENDERS THE SEAT BELT UNUSABLE. THE MANUFACTURER SAID THAT IT IS THE CONSUMERS RESPONSIBILITY TO REPAIR THE DEFECT EVEN THOUGH THE CAR IS STILL UNDER THE FACTORY WARRANTY. I WILL PAY TO HAVE THE SEAT BELT REPAIRED TOMORROW BUT I'M STILL CONCERNED THAT IT WILL HAPPEN WHILE I HAVE MY GRANDCHILDREN USING THE SEAT. IF IT DOES THEN THEY WILL BE UNPROTECTED IN CASE OF AN ACCIDENT. *TR

NHTSA ODI #10307957

40,000 miles · Dec 2, 2009
Steering

KIA RONDO YEAR 07 POWER STEERING FREEZES IN WET WEATHER DUE TO MOISTURE SPRAYING ON THE POWER STEERING BELT CAUSING SLIPPAGE. MANUFACTURER HAS IDENTIFIED THE PROBLEM VERBALLY, BUT REFUSES TO CORRECT OR DOCUMENT THE PROBLEM IN WRITING. *TR

NHTSA ODI #10294251

22,072 miles · Aug 23, 2009
Engine And Engine Cooling

2007 KIA RONDO - ENGINE PULLEY FAILURE. HAD STARTED CAR, AND WAS LEAVING A PARKING LOT CROSSING 3 LANES OF TRAFFIC AND HAD NO STEERING CONTROL. VEHICLE HAS BEEN ASSESSED AND IS CURRENTLY IN REPAIR WAITING FOR A PART. HAD I BEEN ON A FREEWAY, OVERPASS, ETC., ESPECIALLY WITH MY CHILDREN IN THE VEHICLE, THIS COULD HAVE BEEN CATASTR…

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2007 KIA RONDO - ENGINE PULLEY FAILURE. HAD STARTED CAR, AND WAS LEAVING A PARKING LOT CROSSING 3 LANES OF TRAFFIC AND HAD NO STEERING CONTROL. VEHICLE HAS BEEN ASSESSED AND IS CURRENTLY IN REPAIR WAITING FOR A PART. HAD I BEEN ON A FREEWAY, OVERPASS, ETC., ESPECIALLY WITH MY CHILDREN IN THE VEHICLE, THIS COULD HAVE BEEN CATASTROPHIC. PLEASE INVESTIGATE. *TR

NHTSA ODI #10281450

13,000 miles · Aug 17, 2009
Visibility

TL*THE CONTACT OWNS A 2007 KIA RONDO. THERE IS A CRACK ON THE FRONT WINDSHIELD OF THE VEHICLE. IT APPEARS TO BE THE EXACT SHAPE OF THE VEHICLE DEFROSTER ON THE DASHBOARD. THE CRACK STARTED ON THE BOTTOM HALF OF THE PASSENGER SIDE AND WITHIN SIX MONTHS IT HAD EXPANDED TO THE DRIVER SIDE. THE CRACK GOES ALONG THE FRONT BOTTOM OF…

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TL*THE CONTACT OWNS A 2007 KIA RONDO. THERE IS A CRACK ON THE FRONT WINDSHIELD OF THE VEHICLE. IT APPEARS TO BE THE EXACT SHAPE OF THE VEHICLE DEFROSTER ON THE DASHBOARD. THE CRACK STARTED ON THE BOTTOM HALF OF THE PASSENGER SIDE AND WITHIN SIX MONTHS IT HAD EXPANDED TO THE DRIVER SIDE. THE CRACK GOES ALONG THE FRONT BOTTOM OF THE VEHICLE WINDSHIELD. THE OWNERS ARE CONCERNED IT MAY BREAK OR WATER MAY LEAK THROUGH. THEY STATED THAT THERE HAS BEEN NO SORT OF INCIDENT THAT MAY HAVE STARTED THE CRACK AND BELIEVE IT IS A MANUFACTURE DEFECT. THE VEHICLE HAS BEEN TO THE DEALERSHIP PREVIOUSLY BUT THE MECHANIC STATED THAT THE DEALERSHIP WOULD NOT BE RESPONSIBLE FOR THE REPAIRS. THE FAILURE HAS NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 13,000. THE CURRENT MILEAGE WAS 21,000. UPDATED 03/12/10. *LJ UPDATED 09/21/10

NHTSA ODI #10280682

20,740 miles · Aug 14, 2009
Electronic Stability Control (esc)

MY 2007 KIA RONDO HAS FOR THE FOURTH TIME SINCE THE END OF JUNE SLAMMED ON THE BRAKES WITH NO WARNING. IT HAS BEEN TO THE DEALER FOR REPAIR THREE TIMES AND IT IS STILL NOT SAFE TO DRIVE. IF A TRUCK HAD BEEN BEHIND THE CAR WHEN THE BRAKES SLAMMED ON WE WOULD HAVE BEEN KILLED. I CAN NO LONGER DRIVE THIS CAR ON THE INTERSTATE FOR F…

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MY 2007 KIA RONDO HAS FOR THE FOURTH TIME SINCE THE END OF JUNE SLAMMED ON THE BRAKES WITH NO WARNING. IT HAS BEEN TO THE DEALER FOR REPAIR THREE TIMES AND IT IS STILL NOT SAFE TO DRIVE. IF A TRUCK HAD BEEN BEHIND THE CAR WHEN THE BRAKES SLAMMED ON WE WOULD HAVE BEEN KILLED. I CAN NO LONGER DRIVE THIS CAR ON THE INTERSTATE FOR FEAR OF GETTING KILLED. THIS IS MY THIRD COMPLAINT. *TR

NHTSA ODI #10280465

Mileage unknown · Jul 14, 2009
Electronic Stability Control (esc)

THERE WAS A RECALL ON MY KIA RONDO FOR THE ESC SAFETY. I TOOK MY CAR TO THE DEALER 3 TIMES TO HAVE THEM REPAIR IT. EVERY TIME THEY SAID THAT IT WAS FIXED AND THEY EVEN TEST DROVE IT FOR A HOUR AND THE LIGHT NEVER CAME ON FOR THEM. THEN EVERY TIME MY DAD AND MY FINANCE WOULD BRING IT TO ME, I WOULD DRIVE IT HOME FROM WORK AND …

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THERE WAS A RECALL ON MY KIA RONDO FOR THE ESC SAFETY. I TOOK MY CAR TO THE DEALER 3 TIMES TO HAVE THEM REPAIR IT. EVERY TIME THEY SAID THAT IT WAS FIXED AND THEY EVEN TEST DROVE IT FOR A HOUR AND THE LIGHT NEVER CAME ON FOR THEM. THEN EVERY TIME MY DAD AND MY FINANCE WOULD BRING IT TO ME, I WOULD DRIVE IT HOME FROM WORK AND THE LIGHT WOULD COME ON. I THEN WENT OUT AFTER DINNER TO SEE IF IT WOULD COME ON AND IT DID. I ALSO HAD IT FOR THE WEEKEND OUT AND EVERY TIME I DROVE IT THE LIGHT WOULD COME ON. EVERY TIME I WOULD SHOW MY FINANCE THE LIGHT BEING ON BECAUSE I WANTED SOMEONE ELSE TO SEE IT. THE DEALER TOOK A PART FROM ANOTHER VEHICLE AND REPLACED MINE BECAUSE THEY DID NOT HAVE ANY PARTS BECAUSE THEY WERE SPENT THE WRONG ONES. *TR

NHTSA ODI #10276737

Official recalls

3

13V114000 · Exterior Lighting:brake Lights:switch

Apr 1, 2013

Kia Motors Corporation (Kia) is recalling certain model year 2007-2010 Rondo, model year 2007-2011 Sedona, Sorento and Sportage, model year 2010-2011 Soul, model year 2008-2011 Optima, model year 2010 Forte, model year 2007-2009 Amanti, and model year 2009 Borrego vehicles. Originally, in April 2013, Kia recalled 623,658 model year 2007-2010 Rondo and Sportage, model year 2007-2011 Sorento, model year 2007 Sedona, model year 2010-2011 Soul, and model year 2011 Optima vehicles. In September 2013, Kia informed the agency that it was adding an additional 356,719 vehicles to this campaign. The total number of vehicles being recalled is now 980,377. In the affected vehicles, the stop lamp switch may malfunction. A malfunctioning stop lamp switch may cause the brake lights to not illuminate when the brake pedal is depressed or may cause an inability to deactivate the cruise control by depressing the brake pedal. Additionally, a malfunctioning stop lamp switch may also result in intermittent operation of the push-button start feature, affect the operation of the brake-transmission shift interlock feature preventing the shifter from being moved out of the PARK position and cause the Electronic Stability Control (ESC) malfunction light to illuminate.

Consequence & remedy

Consequence: Failure to illuminate the stop lamps during braking or inability to disengage the cruise control could increase the risk of a crash. Additionally, when the ignition is in the 'ON' position, the transmission shifter may be able to be moved out of PARK without first applying the brake. This may lead to unintentional movement of the car which may increase the risk of a crash.

Remedy: Kia will send an interim notification to owners in May 2013. When parts are available, owners will receive a second notification and dealers will replace the stop lamp switch, free of charge. Owners may contact Kia at 1-800-333-4542. Kia's recall campaign number is SC098.

12V014000 · Air Bags:frontal

Jan 17, 2012

KIA MOTORS AMERICA, INC. (KIA) IS RECALLING CERTAIN MODEL YEAR 2006-2008 KIA OPTIMA VEHICLES MANUFACTURED FROM SEPTEMBER 29, 2005, THROUGH JANUARY 29, 2008, AND MODEL YEAR 2007 AND 2008 KIA RONDO VEHICLES MANUFACTURED FROM SEPTEMBER 13, 2006, THROUGH MARCH 21, 2008. THE CLOCK SPRING CONTACT ASSEMBLY FOR THE DRIVER'S SIDE AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) MAY BECOME DAMAGED THROUGH USAGE OVER TIME. IF THE CLOCK SPRING CONTACT ASSEMBLY BECOMES DAMAGED, THE DRIVER'S AIR BAG ELECTRICAL CIRCUIT WILL EXPERIENCE A HIGH RESISTANCE CONDITION POTENTIALLY CAUSING THE DRIVER'S AIR BAG TO NOT DEPLOY.

Consequence & remedy

Consequence: IF THE CLOCK SPRING DEVELOPS HIGH RESISTANCE, IN THE EVENT OF A CRASH, THE DRIVERS AIR BAG WILL NOT DEPLOY AND WILL NOT BE ABLE TO PROPERLY PROTECT THE DRIVER, INCREASING THE RISK OF INJURIES.

Remedy: KIA WILL NOTIFY OWNERS, AND DEALERS WILL REPLACE THE VEHICLE'S AIR BAG CLOCK SPRING CONTACT ASSEMBLY, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JULY 11, 2012. OWNERS MAY CONTACT KIA CUSTOMER ASSISTANCE CENTER AT 1-800-333-4542.

09V130000 · Exterior Lighting:brake Lights:switch

Apr 17, 2009

HUYNDAI-KIA IS RECALLING 139,844 MY 2006-2007- SEDONA, SPORTAGE, SORENTO AND MY RONDO AND AMANTI VEHICLES. THE STOP LAMP SWITCH IN THE AFFECTED VEHICLES MAY MALFUNCTION. A MALFUNCTIONING STOP LAMP SWITCH MAY CAUSE THE BRAKE LIGHTS TO NOT ILLUMINATE WHEN THE BRAKE PEDAL IS DEPRESSED OR MAY CAUSE THE BRAKE LIGHTS TO REMAIN ILLUMINATED WHEN THE BRAKE PEDAL IS RELEASED. A STOP LAMP SWITCH MALFUNCTION MAY ALSO AFFECT THE OPERATION OF THE BRAKE-TRANSMISSION SHIFT INTERLOCK FEATURE SO THE TRANSMISSION SHIFTER WOULD NOT BE ABLE TO BE SHIFTED OUT OF THE PARK POSITION. IT MAY ALSO CAUSE THE ELECTRONIC STABILITY CONTROL (ESC) MALFUNCTION LIGHT TO ILLUMINATE, AND IT MAY NOT DEACTIVATE THE CRUISE CONTROL WHEN THE BRAKE PEDAL IS DEPRESSED.

Consequence & remedy

Consequence: ANY OF THESE MALFUNCTIONS, ALONE OR IN COMBINATION, MAY LEAD TO A CRASH.

Remedy: DEALERS WILL REPLACE THE STOP LAMP SWITCH FREE OF CHARGE. THE RECALL BEGAN ON JUNE 17, 2009. OWNERS MAY CONTACT KIA'S CONSUMER ASSISTANCE CENTER AT 1-800-333-4542.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

DP22003 · Loss Of Motive Power

Opened Sep 12, 2022 · Closed Dec 12, 2023

Status: closed (inferred from source dates) · Engine

The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing.  There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.